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Finat Test Methods 8th Edition
Finat Test Methods 8th Edition
Although the 27 FINAT Test Methods described in this publication have been prepared with the utmost care and
accuracy, it should be noted that the safety, efficiency and performance of these test methods and associated
procedures is the responsibility of the end-user. FINAT cannot be held liable for any loss, damage or injury
resulting from their application. Furthermore, the test methods and associated information do not in themselves
imply any specification of performance relating to the materials under test.
FINAT
The Hague, February 2009
This edition contains two new test methods (FTM 26 and FTM 27), covering
wash-off labels and the rub-resistance of printed labels. In this edition we have
also made a full review of sections 2-11, the second part of the Handbook.
Some sections have been removed, some have been completely re-written,
others have only been slightly modified. By removing some sections and
shortening others we have tried to keep the Handbook as compact as possible,
still making sure it contains all relevant and important information.
The world is continually becoming more global and more digital. Most FINAT
members access the latest versions of the Handbook and the test methods
through the "members only" web pages, however, we believe there is still a need for printed copies. Maybe not
for too long; let's see!
English is the global language, but we truly believe there is a need for translations into as many languages as
we have the capacity to cover.
I would like to thank all members of the Technical Committee for their excellent work in creating, translating and
proofreading the content. A special thanks to Jacques Lechat, Chairman of the Test Method Sub-Committee,
for organising and leading this project.
I would like to encourage all members to provide input and feedback about the contents of the Handbook.
Together we can make the next edition even more useful!
Håkan Saxén
Chairman FINAT Technical Committee
Page
Section 7 Handling and storage of label stock throughout printing and converting 92
Section 9 Adhesives 95
Face stock Adhesion FTM 1 Peel adhesion (180°) at 300 mm per minute
Face stock Adhesion FTM 2 Peel adhesion (90°) at 300 mm per minute
Laminate Delamination FTM 3 Low speed release force
Laminate Delamination FTM 4 High speed release force (10 - 300 m per
minute)
Laminate Ageing FTM 5 Accelerated ageing –Extended storage
Laminate Ageing FTM 6 Resistance to ultra-violet light
Liner Coating quality FTM 7 Silicone coat weight
Face stock Adhesion FTM 8 Resistance to shear from a standard surface
Face stock Adhesion FTM 9 Loop tack measurement
Liner Delamination FTM 10 Quality of silicone coated substrates for self
adhesive laminates: release force (300 mm
per minute)
Liner Silicone Cure FTM 11 Quality of silicone coated substrates for self
adhesive laminates: subsequent adhesion
Face stock Coating quality FTM 12 Adhesive coat weight
Face stock Adhesion FTM 13 Low temperature adhesion
Face stock Stability FTM 14 Dimensional stability
Face stock Printing FTM 15 Surface tension of plastic films
Face stock Stability FTM 16 Chemical resistance - Spot method
Face stock Stability FTM 17 Chemical resistance - Immersion method
Face stock Adhesion FTM 18 Dynamic shear
Face stock Recycling FTM 19 Recycling compatibility of self-adhesive
labels
Face stock Printing FTM 20 Fluorescence and whiteness
Face stock Printing FTM 21 Ink adhesion (basic)
Face stock Printing FTM 22 Ink adhesion (advanced)
Laminate Delamination FTM 23 Die-strike (a. paper; b. filmic materials)
Face stock Adhesion FTM 24 Mandrel hold
Liner Coating quality FTM 25 Silicone coverage
Face stock Adhesives FTM 26 Wash-off paper and film labels
Laminate Printing FTM 27 I
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Scope This test method is designed to quantify the permanence of adhesion or peel
ability of self-adhesive pressure sensitive materials.
Definition Peel adhesion is defined as the force required to remove pressure sensitive
coated material, which has been applied to a standard test plate under
specified conditions from the plate at a specified angle and speed.
Test Equipment A tensile tester or similar machine, capable of peeling a laminate through an
angle of 180° with a jaw separation rate of 300mm per minute with an accuracy
of ± 2%.
Test plates made of float glass or similar plate glass (Kristallspiegelglas, verre
glace).
Test Pieces These should be strips taken from a representative sample of material. The
strips should be 25 mm wide and have a minimum length of 175 mm in the
machine direction. The cuts should be clean and straight. At least three strips
should be taken from each material sample.
Procedure Remove the backing material from each strip and place the adhesive coated
facing material, adhesive side down, on to a clean test plate using light finger
pressure.
Roll twice in each direction with the standard FINAT test roller at a speed of
approximately 10 mm per second to obtain intimate contact between the
adhesive mass and the surface.
After applying the strips to the test plate, leave for a period of 20 minutes
before testing. Repeat the procedure with a second set of strips and leave for a
period of 24 hours before testing.
Fix the test plate and strip in the machine so that the angle of peel is 180°. Set
the machine at 300mm per minute jaw separation rate. Carry out the test taking
at least five readings at 10 mm intervals from the centre section of each test
strip.
Average the five or more readings for each strip.
Notes 1. The test plates must be thoroughly cleaned so that no trace of adhesive,
grease, silicone or moisture is left on the surface. The following solvents
can be used to clean the test plates:
– Diacetone alcohol non-residual, technical grade or better
– Methyl Ethyl Ketone (MEK)
– Acetone
– Methanol 95 %
– n-Heptane
– Ethyl Acetate
The cleaning material must be absorbent, e.g. surgical gauze, cotton wool
or tissue. To be suitable, materials must be lint-free during use, absorbent,
contain no additives that are soluble in the solvents listed above, and made
exclusively from virgin materials.
Prior to use, the cleaned plates should be left for 4 hours under standard
test conditions. Care should be taken to handle clean plates by the edge
only.
3. If adhesion values are required when paper tear has occurred, then this
test can be conducted at lower jaw separation rates quoting the latter
against the results.
Scope This test method differs from FTM 1 in that it can allow the end user to
compare the repositionability of different laminates. Measuring peel adhesion
at 90° normally gives a lower value than at 180° and allows values to be
measured for materials normally giving paper tear.
Definition Peel adhesion is defined as the force required to remove pressure sensitive
coated material, which has been applied to a standard test plate under
specified conditions, from the plate at a specified angle and speed. Adhesion is
measured 20 minutes and 24 hours after application, the latter being
considered as the ultimate adhesion.
Test Equipment A tensile tester or similar machine capable of peeling a laminate through an
angle of 90° with a jaw separation rate of 300 mm per minute and an accuracy
of ± 2%. The apparatus must be equipped in a manner which ensures that the
test plate can move freely in a horizontal position when the pressure sensitive
material is removed in order to maintain an angle of peel of 90°.
Test plates made of float glass or similar plate glass (Kristallspiegelglas, verre
glace).
Test Pieces These should be strips from a representative sample of material. The strips
should be 25 mm wide and have a minimum length of 175 mm in the machine
direction. The cuts should be clean and straight. At least three strips should be
taken from each material sample.
Procedure Remove the backing material from each strip and place the adhesive coated
facing material, adhesive side down, on to a clean test plate using light finger
pressure. Roll twice in each direction with the standard FINAT test roller at a
speed of approximately 10 mm per second to obtain intimate contact between
the adhesive mass and the surface.
Fix the test plate and strip into the horizontal support which has been secured
into the bottom jaw of the tensile tester. Set the machine at 300mm per minute
jaw separation rate. Carry out the test taking at least five readings at 10 mm
intervals from the centre section of the test strip. Average the five or more
readings for each strip.
Results Peel adhesion (90°) is expressed as the average result for the strips tested in
Newtons per 25 mm width for either 20 minutes or 24 hours application time.
Notes 1. The test plates must be thoroughly cleaned so that no trace of adhesive,
grease, silicone or moisture is left on the surface. The following solvents
can be used to clean the test plates:
The cleaning material must be absorbent, e.g. surgical gauge, cotton wool
or tissue. To be suitable, materials must be lint-free during use, absorbent,
contain no additives that are soluble in the solvents listed above, and made
exclusively from virgin materials.
Prior to use, the cleaned plates should be left for 4 hours under standard
test conditions. Care should be taken to handle clean plates by the edge
only.
3. If adhesion values are required when paper tear has occurred then this test
can be conducted at lower jaw separation rates quoting the latter against
the results.
Scope This test method allows the end user to determine the force required to
separate the release backing from the pressure sensitive adhesive coated face
material. It may be used in the preliminary evaluation of the conversion aspects
of the laminate, - very low values may create label fly during conversion or
application - high values may produce web break when skeleton stripping die
cut labels or dispensing failure during automatic application.
Definition Low speed release force is defined as the force required to separate a
pressure sensitive adhesive coated material from its backing or protective
sheet (or vice versa) at an angle of 180° and a jaw separation rate of 300mm
per minute.
Test Equipment A tensile tester or similar machine, capable of peeling a laminate through an
angle of 180° with a jaw separation rate of 300 mm per minute with an
accuracy of ± 2%. The equipment should be fitted with a back plate to which
the test strip can be attached in order to maintain an angle of peel of 180°.
Metal or glass pressure plates loaded to give a pressure of 6.86 kPa (70 g/cm2)
on the test piece.
Test Pieces These should be strips taken from a representative sample of material. The
strips should be 50mm wide and have a minimum length of 175mm in the
machine direction. The cuts should be clean and straight. At least three strips
should be taken from each sample.
Test Conditions Place the strips under test between two flat metal or glass plates and keep for
20 hours at 23°C ± 2oC under a pressure of 6.86 kPa (70 g/cm 2) to ensure
good contact between the release material and the adhesive. Up to 20 strips
can be kept between the plates. After storage in this manner, take the strips
from between the plates and keep for not less than 4 hours at the standard test
conditions of
23 ± 2°C and 50 % RH ± 5 % RH.
Procedure Fix each strip to the plate by means of a double sided tape (which should cover
the full test area of the sample), so that the laminate can be peeled apart at an
angle of 180°. The facing material may be peeled from the release substrate,
or vice versa, depending on how the sample is applied to the plate. The
method of peel must be quoted with the results.
Set the machine at 300 mm per minute jaw separation rate, carry out the test
taking five readings at 10 mm intervals from the centre section of the test strip.
Average the five readings for each strip.
Scope This test method allows the label user to assess the separation force of a
laminate at speeds comparable to those typically used to convert and dispense
the material. It therefore gives a far more meaningful assessment of the
conversion characteristics than FTM 3. Very low values may create label fly
during conversion or application. High values may produce web break when
skeleton stripping die cut labels or dispensing failure during automatic
application.
Definition High speed release force is defined as the force required to separate:
Test Equipment A machine capable of peeling a laminate through an angle of 180° with a jaw
separation rate range of 10 - 300 m per minute. The machine should preferably
have a facility for recording the release force continuously (see notes).
Test Pieces These should be taken from a representative sample of material. The strips
should be 25 mm wide and have a minimum length of 300mm in the machine
direction. The testing device may require extra length for clamping the material.
The strips must be free from damage (creases, blisters etc.) and cut with clean
edges.
Test Conditions The material under test is placed between two flat metal or glass plates and
kept for 20 hours at 23°C ± 2°C under a pressure of 6.87 kPa (70 g/cm2) to
ensure good contact between the release paper and the adhesive.
After storage in this manner, the strips should be taken from between the glass
plates and kept for not less than 4 hours at the standard test conditions of 23°C
± 2°C and 50% RH ± 5% RH.
Accelerated ageing may be carried out by placing a similar set of strips
between two flat metal or glass plates and keeping for 20 hours in an air
circulating oven at 70°C ± 5°C. The strips should then be removed and
conditioned for at least 4 hours as above. See also FTM 5
Procedure Mode 1: Separating adhesive coated face material from release backing
When the adhesive component is pulled from the backing by a roller
mechanism it may be necessary to prevent the adhesive sticking to the rollers
in the drive mechanism. This may be achieved by a strip of glassine release
base covering the exposed adhesive. The protective strip should be 5-10 mm
Results High speed release force is expressed as the peak or average result for the
strips tested in centiNewtons (cN) per 25 mm width. This should be quoted
alongside the test speed used and the means of peeling employed:
(mode 1 ) facing material from release backing or
(mode 2) release paper from facing material. The type of result (peak or
average) should be quoted.
Notes 1. Results based on merely peak and/or average release force values may be
misleading, particularly at high separation speeds. It is strongly
recommended that the release test device be used with a high speed trace
recorder.
Scope This test method is suitable for rating laminate constructions according to their
ability to withstand extended storage periods. The final test can be anything
(e.g. adhesion, migration, release) and is combined with other FINAT Test
Methods.
Procedure Place the strips, still covered with their protective backing material in the test
oven under the test conditions without allowing them to come into contact with
each other (i.e. hanging freely). Retain the control set of strips at 23°C ± 2°C
and 50% RH ± 5 % RH.
At the end of the accelerated ageing test period, remove the strips from the
ageing cabinet and allow them to condition according to the appropriate
FINAT test method (FTM 1, 2, 8 or 9). Test the aged strips, together with the
control (non aged) strips.
To evaluate the migration –strike through, the single strip and a control should
also be evaluated for discoloration and strike through of the adhesive, by
removing them from their protective release material, then adhering the
samples to black card and carrying out a visual examination. Alternatively a
spectrophotometer can be used.
Test conditions Ageing tests are typically carried out for a period of 4 weeks, and the tests are
done once a week.
The test should always include a previously tested, known product reference.
This makes it easier to interpret the results.
1. Drying ov en ageing
Typical purpose: testing of adhesive migration
Temperature: + 500C
Samples kept under pressure of approximately 25g/cm 2 (15kg/A4 sheet)
Scope This test method offers a means of comparing the weathering characteristics of
self adhesive laminates.
Ultra-violet light is the high energy light which is largely responsible for the
deterioration of adhesive coated materials during weathering.
Test Equipment Any apparatus capable of exposing samples to a mercury vapour lamp, xenon
arc or other radiation source with similar spectral characteristics to that of solar
radiation. The temperature reached by the sample should not exceed 50°C.
Test Pieces These should be strips taken from a representative sample of material. The
strips should be 25mm wide and have a minimum length of 175 mm in the
machine direction. The cuts should be clean and straight. A minimum of three
strips are required for each physical property being tested together with a
single strip for evaluation of discoloration and strike through. A duplicate set of
strips is also required to act as control.
Test Conditions The distance of the samples from the radiation source and the time of
exposure should be such that, at this distance/time combination, a standard
Blue Wool Scale No. 4 will fade by Grey Scale step 3 (see Notes). This defines
the total quantity of radiation falling on the sample and is approximately
equivalent to 1 month summer sunlight. Since lamp characteristics change with
time, the distance/time combination should be checked at intervals during the
life of the lamp.
The test may also be conducted under more severe conditions when
appropriate by using Blue Wool Scale No. 5 or No. 6 as the starting point for
the standard, each unit step in the Blue Wool Scale approximately doubling the
exposure level.
Procedure Expose the strips to the lamp for the time and distance defined under "Test
Conditions". The strips should be exposed as a laminate with the facing
material towards the lamp. Retain the control set of strips at 23°C ±
2 °C and
50% RH ± 5 % RH.
At the end of the test period remove the strips from the apparatus and, after
allowing the specified conditioning period appropriate to each test method, test
the strips, together with the control strips, by the appropriate test method (FTM
1, 2, 8 or 9).
The single strip and a control should also be evaluated for discoloration and
strike through of adhesive by removing them from their protective release
material, then adhering to black card and carrying out a visual examination.
If conditions other than the standard (Blue Wool Scale 4 - Grey Wool Scale 3)
are used, then this must be stated.
Notes 1. The exposure levels are taken from the International Standard ISO 105:
1978
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es- Testsf orCol ourFas t
nes s’
.Theequi v al
entBr it
ishSt andardis
BS 1006:1978 –‘ ColourFas t
nes sofText i
lesandLeat her’
.
2. The Blue Wool Scales and Grey Scales are obtainable from various
national Standard Organisations including:
Issued 1985
Revised October 1995
Revised March 1999
Revised May 2001
Addresses revised February 2009
Scope This test method provides a rapid and precise determination of the amount of
silicone release coating with minimal sample preparation. The release coating
is present on the release base materials used in the manufacture of pressure
sensitive laminates for self adhesive labels or other release liner applications.
The applicable concentration range is 0 to 4 g/m 2.
Definition Silicone coat weight is expressed as the quantity of cured silicone release
coating on a standard area of release base material. It is expressed in grams
per square metre (g/m 2). Silicone coat weight can be one of the key
parameters in asse ssing the quality of release base performance.
Test Equipment This method is for the laboratory determination and also routine production
measurement of silicone coat weight using the principle of X-ray fluorescence
spectrometry (XRF). A number of benchtop XRF analysers are commercially
available; the most commonly used being the Oxford Instruments Lab-X
3000/3500 series, the Metorex X-MET 800 and the Spectro T200/Titan.
Wherever possible, the instrument should remain switched on to maintain
optimum stability. (supplier addresses and websites ref. section 2.3 test
equipment).
Test Specimens A suitable number of test specimens are taken from the representative area of
the release base sheet of laminate or from the pure siliconied release material
under investigation. With each type of XRF analyser a suitable sample cutter is
generally available. Contamination of the samples especially from any silicone
materials present in the area must be avoided. Sample discs should be cut or
punched onto a dry, clean and flat sheet of tissue paper and should then be
handled on the edge of the sample with tweezers. Samples require no pre
conditioning.
Procedure With most analysers samples are placed into a special sample holder designed
by the manufacturers to handle paper or film substrates, ensuring that a flat
reproducible sample surface is measured by the analyser. The samples are
introduced into the analyser where they are ultimately moved into a special
measurement chamber where irradiation with primary X-rays results in the
emission of resultant secondary fluorescence X- rays characteristic of the
element being analysed, in this case silicon. After a period of time e.g. 30-60
second measurements are complete and the software will provide a read out of
coat weight directly in g/m2 of silicone. (Polydimethylsiloxane). Ref: Results
below.
The exact procedure for the operation of these instruments has to be followed
from t heoper ator’smanual of the appropriate instrument supplier. However
some general points are worth noting. The operator inputs are accomplished
via software control and are activated using an integral keypad or linked
computer system. Software messages and results are shown on the analyser
liquid crystal displays or on the monitor of the computer system.
Results These are directly provided in grams per square meter silicone.
In general the greater the count time the greater the precision.
Precision within the range of +/- 0.05 to 0.01 (g/m2) have been reported within
the industry.
Quality Control The use of quality control programs can assist in maintaining statistical control
of this test method. For the purpose of establishing the statistical control status
of the testing process since the last valid calibration, a quality control sample is
to be regularly tested as if it was an unknown production sample.
Results are recorded and analyzed by control charts to ascertain statistical
control status of the total testing process. Any out of control data shall trigger
investigation which may result in instrument recalibration.
Scope This test method measures the ability of an adhesive to withstand static forces
applied in the same plane as the label stock.
It gives an indication of the likely mode of bond failure, i.e. adhesive failure or
cohesion failure.
Definition Resistance to shear from a standard surface is defined as the time required for
a standard area of pressure sensitive coated material to slide from a standard
flat surface in a direction parallel to the surface.
Test Equipment A rack or jig to hold the test plate precisely 2° from the vertical (see diagram
below).
1 kg weight.
Test Pieces These should be strips taken from a representative sample of material. The
strips should be 25 mm wide and have a minimum length of 175 mm in the
machine direction. The cuts should be clean and straight. At least three strips
should be taken from each material sample.
Note the time taken for the strips to part from the plate.
Notes 1. The test plates must be thoroughly cleaned so that no trace of adhesive,
grease, silicone or moisture is left on the surface. The following solvents
can be used to clean the test plates:
–Diacetone alcohol non-residual, technical grade or better
–Methyl Ethyl Ketone (MEK)
–Acetone
–Methanol 95 %
–n-Heptane
–Ethyl Acetate
The cleaning material must be absorbent, e.g. surgical gauze, cotton wool
or tissue. To be suitable, materials must be lint-free during use, absorbent,
contain no additives that are soluble in the solvents listed above, and made
exclusively from virgin materials.
Prior to use, the cleaned plates should be left for 4 hours under standard
test conditions. Care should be taken to handle clean plates by the edge
only.
Scope This test method describes a means of asse ssing probably the most important
and yet the hardest to measure property of pressure sen sitive materials, the
tack. The method described should allow the end user to compare the "initial
grab" or "application tack" of different laminates and can be extremely useful to
those working with automatic labelling equipment where this property is of
particular importance.
Test Equipment A tensile tester or similar machine with reversing facility and a vertical jaw
separation rate of 300mm per minute with an accuracy of ± 2%. It should also
have a capability of measuring direct loads up to at least 20 Newton with an
accuracy of +2%.
A flat plate made of float glass or equivalent plate glass measuring 25 + 0.5
mm x 30 ± 2.0 mm x minimum thickness 3.0 mm. A metal peg is attached at
the centre of one face of the plate. The dimensions of the peg should be such
that the peg can be clamped in the lower jaw of the tensometer.
Test Pieces These should be strips taken from a representative sample of material. The
strips should be 25 mm wide and have a minimum length of 175 mm in the
machine direction. The cuts should be clean and straight. At least five strips
should be taken from each sample.
The test sample or test strips should be conditioned for not less than 4 hours
before testing.
Clamp the glass plate in the lower jaw with the longer axis of the plate
positioned at right angles to the long axis of the strip. Start the machine and
bring the loop into contact with the glass plate at a speed of 300 mm per
minute. When full contact over the glass plate has been achieved (25 mm x
25 mm) immediately reverse the direction of the machine and allow
separation to take place at a speed of 300 mm per minute. It is important that
delay in reversing direction is kept to an absolute minimum. Record the
maximum force necessary to completely separate each loop from the glass
plate.
If the force exceeds the strength of a paper facing material, the result quoted
should be the maximum reached before the paper tears and this result should
be followed by the postscript PT (paper tear)
If adhesive transfer occurs, this should be indicated by the letters AT, and the
approximate extend of transfer quoted as percentage.
Notes 1. The rigidity of the sample affects the results and must be considered
when comparing different adhesives on different facing materials.
2. The test plates must be thoroughly cleaned so that no trace of adhesive,
grease, silicone or moisture is left on the surface. The following solvents
can be used to clean the test plates:
–Diacetone alcohol non-residual, technical grade or better
–Methyl Ethyl Ketone (MEK)
–Acetone
–Methanol 95 %
–n-Heptane
–Ethyl Acetate
The cleaning material must be absorbent, e.g. surgical gauze, cotton wool or
tissue. To be suitable, materials must be lint-free during use, absorbent,
contain no additives that are soluble in the solvents listed above, and made
exclusively from virgin materials.
Prior to use, the cleaned plates should be left for 4 hours under standard test
conditions. Care should be taken to handle clean plates by the edge only.
Scope This test method describes a simple method of asse ssing the suitability of a
siliconised (or indeed any other type of release) backing material for pressure
sensitive lamination.
Definition Release force is defined as the force required to separate a pressure sen sitive
adhesive coated material from its backing or protective sheet (or vice versa)
under specified conditions and at a specified angle and speed.
Test Equipment A tensile tester or similar machine, capable of peeling a laminate through an
angle of 180° at a jaw separation rate of 300 mm per minute and with an
accuracy of + 2%.
A circulating hot air oven capable of maintaining a temperature of 70+2°C.
A standard FINAT test roller.
Metal or glass pressure plates loaded to give a pressure of 6.86 kPa (70 g/cm2)
on the test pieces.
A standard pressure-sen sitive adhesive tape, 25 mm wide e.g. tesa 7475
(acrylic) or tesa 7476 (rubber), or a standard pressure sensitive adhesive
coated facing paper (see Notes).
Test Pieces The silicone coated substrate may be tested either against the standard tape
or against a standard pressure sen sitive adhesive coated facing paper, the
adhesive chosen being that which will simulate the end application for which
the release paper is intended.
Take a representative sample of the silicone coated substrate of minimum
dimensions 450 mm x 250 mm. Apply to this, using light finger pressure, the
adhesive tape in strips along the machine direction. Alternatively apply a
suitable sized sheet of pressure sen sitive adhesive coated facing paper to the
sample.
Cut test strips 25 mm wide and 175 mm in the machine direction. The cuts
should be clean and straight. Roll the strips twice in each direction with the
standard FINAT test roller at a speed of approximately 10 mm per second. At
least six strips should be prepared from each sample if subsequent adhesion
tests are to be carried out. In the case of samples showing very low release
force, the width (and hence the width of tape) may be 50mm in order to obtain
a meaningful measurement. However, release force should still be expressed
as release force per 25 mm width.
Test Conditions Place the strips under test between two flat metal or glass plates and keep for
20 hours at 23°C + 2 °C under a pressure of 6.86 kPa (70 g/cm2) to ensure
good contact between the silicone coated substrate and the adhesive.
After storage in this manner take the strips from between the plates and keep
for not less than 4 hours at the standard test conditions of 23°C +
2 °C, 50 %
RH + 5% RH.
Accelerated ageing may be carried out by placing a similar set of strips
between two flat metal or glass plates and keeping it for 20 hours in an air
circulating oven at 70°C + 5°C. The strips should then be removed and
conditioned for at least 4 hours as above.
Procedure Fix each strip in the machine so that the tape or facing material can be stripped
away from the silicone coated substrate at an angle of peel of 180°. Set the
machine to operate at 300 mm per minute jaw separation rate. Carry out the
test taking at least five readings at 10 mm intervals from the centre section of
the test trip. Average the five or more readings for each strip.
Scope This test method describes a technique whereby the effect of the release
surface on the adhesive properties can be assessed. It is of particular interest
both to manufacturers of release paper and also to pressure sen sitive laminate
manufacturers in determining the key and degree of cure of the release
system.
Definition Subsequent adhesion is defined as the force required, at a specified angle and
speed, to remove a pressure sensitive adhesive coated material from a
standard test plate after it has previously been in contact with a silicone coated
substrate under specified conditions.
Percentage subsequent adhesion is expressed as the percentage ratio of this
result compared with the adhesion of similar material which has not been in
contact with the silicone coated substrate.
Test Equipment A tensile tester or similar machine, capable of peeling a laminate through an
angle of 180° with a jaw separation rate of 300mm per minute with an accuracy
of +2%.
Test plates made of float glass or equivalent plate glass (Kri stallspiegelglas,
verre glace).
A standard FINAT test roller.
The test samples from FTM 10.
A standard pressure sensitive tape, 25 mm wide, or a standard pressure
sensitive adhesive coated facing paper (see Notes to FTM 10 and FTM 11).
Test Pieces These are the 175 mm x 25 mm tape or pressure sensitive adhesive coated
facing
paper strips which were peeled from the silicone coated substrate in FTM 10,
plus a control set of at least three strips from the standard tape or pressure
sensitive adhesive coated facing paper which have not been in contact with the
silicone coated substrate under test.
Procedure Apply the test strips of adhesive coated tape or facing paper from FTM 10,
adhesive side down, on to a clean test plate using light finger pressure. Roll
twice in each direction with the standard FINAT test roller at a speed of
approximately 10 mm per second to obtain intimate contact between the
adhesive mass and the surface. After applying the strip to the test plate leave
for a period of 20 minutes before testing. Prepare a second set of strips and
leave for a period of 24 hours before testing.
Fix the test plate and sample in the machine so that the angle of peel is 180°.
Set the machine at 300 mm per minute jaw separation rate. Carry out the test
taking at least five readings at 10mm intervals from the centre section of each
test strip.
Average the five or more readings for each strip.
This procedure should then be repeated for the control set of tape or adhesive
coated facing paper strips which have not been in contact with the silicone
coated substrate in order to determine percentage subsequent adhesion.
Notes 1. Low values of release force (FTM 10) in conjunction with high subsequent
adhesion (FTM 11) usually indicate that the silicone coating has been
properly applied and cured.
2. High values of release force (FTM 10) usually indicate that the silicone
coating is inadequate or uneven (unless the product is designed to give high
release) or that the adhesive has reacted with an improperly cured film.
3. Low values of release force (FTM 10) with low percentage subsequent
adhesion values indicate silicone migration. However, the subsequent
adhesive strength of an adhesive after contact with silicone coated paper is
very much dependent on the surface texture of the substrate to which the
release coating has been applied. In general, the smoother the surface of the
substrate, the higher will be the percentage subsequent adhesion value
obtained. Values of 70-80% are not unusual.
4. Care should be taken in the interpretation of the results obtained from the
accelerated ageing release test carried out at elevated temperature as the
rheological properties of adhesives are temperature dependent. Excessive
flow of adhesive at high temperature can give high release values,
particularly with pinholed or imperfect silicone coatings.
The cleaning material must be absorbent, e.g. surgical gauze, cotton wool or
tissue. To be suitable, materials must be lint-free during use, absorbent,
contain no additives that are soluble in the solvents listed above, and made
exclusively from virgin materials.
Dispense one of the solvents listed above on to the panel, wiping it to
dryness with fresh absorbent cleaning material. Repeat for a total of three
washes with the solvent. Final wipe shall be with MEK or acetone.
Alternative methods which remove contamination properly can be adopted,
e.g.ultrasonic cleaning.
7. If adhesion values are required when paper tear has occurred, then this test
can be conducted at lower jaw separation rates quoting the latter against the
results.
Scope This test may be used to determine with reasonable accuracy the amount of
dry adhesive material applied to the surface of a pressure sensitive label
construction.
Definition Adhesive coat weight is expressed as the weight of dry adhesive on a standard
area of material - in grams per square meter (g/m 2).
Test Equipment 1. A press or template enabling samples to be cut 100 cm 2 in area to a high
degree of accuracy.
2. A circulated hot air oven capable of maintaining a temperature of 105°C
+2°C.
3. A balance capable of recording sample weights to an accuracy of at least
+
0 .001 g.
4. A beaker of solvent - suitably chosen to enable the adhesive film to be
softened prior to removal.
Recommendations:
a) for an acrylic adhesive - aliphatic solvent (e.g. SBP 2) + trace of aromatic
solvent (e.g. toluene);
b) for a rubber/resin adhesive - aliphatic solvent.
Test Specimens Samples of 100 cm2 cut from representative positions in the web.
Test Procedure 1. The specimen is placed in an oven at 105° for five minutes.
2. It is removed and any release liner is detached.
3. Exactly one minute after removal from the oven, the weight of the
specimen is recorded to at least 3 decimal places.
4. Soak the specimen in the beaker of solvent to soften the adhesive -
approximately one minute.
5. Remove from the beaker and carefully scrape the adhesive off completely,
rinsing in clean solvent to remove any residue.
6. When all adhesive has been removed, return specimen to oven for further
five minutes.
7. Exactly one minute after removal from the oven reweigh and record new
weight of specimen.
Results Subtract the final weight from the initial weight and multiply this figure by 100 to
express the final result in g/m 2. Carry out the test taking five specimens per
sample and record the average coat weight obtained.
Note Particular care should be taken when testing laminates manufactured from
specialty papers or synthetic films (particularly vinyls) since the solvent used to
remove the adhesive may also dissolve components of the face material
resulting in significant errors.
Scope This test method allows a subjective asse ssment to be made of the ability of a
pressure sensitive material to adhere under low temperature conditions.
Test Pieces These should be cut from a representative sample of material. The test piece
should be 25 mm x 15 mm cut with the machine direction parallel to the short
edge.
Procedure Place the test surfaces in the cabinet set at 4°C and the chest freezer set at
-25°C twenty four hours before the start of the test. The surfaces should be
dry before they are placed into the test cabinets and any filmic materials should
be placed in contact with glass plates to ensure an even temperature
distribution. The test surfaces should remain in the test cabinets at all times
during the test.
Holding the test pieces by the edge, remove the backing material. Place the
test piece, adhesive side down, on the test surface - do not press down as this
can lead to local heating - then roll once in each direction with the standard
FINAT test roller, that has been conditioned for at least 4 hours to the test
conditions, at a speed of approximately 10 mm/sec to obtain intimate contact
between the adhesive mass and the surface. At least three test pieces from
each laminate under test should be applied to each test surface.
The labelled test surfaces should then be stored in the test cabinets for the
prescribed period. The recommended periods are 1 hour and seven days
though other time periods are possible (see note 3). The time period used
should be reported with the results.
Rating Description
0 Label detached from the test surface.
1 Poor bond-no label tear.
2 Moderate bond - no label tear.
3 Good bond - no label tear.
4 Very good bond - up to 50% of label surface left on test plate after removal.
5 Excellent bond greater than 50% of label surface left on test plate after
removal
.
Results For each surface average the score of the test pieces. To obtain the overall
score of the laminate average the score per surface by the number of surfaces.
For adhesives designed for specific surfaces the results on those surfaces
should be quoted as well as the average (see notes 4 and 5).
Notes 1. The test conditions listed in the method are only two of many possibilities.
Other conditions that can be used are:
* apply the labels at -40°C, test at -40°C;
* apply the labels at ambient, test at 4°C, -25°C, -40°C; apply the labels
at ambient to moist test surfaces, test at 4°C, -25°C, -40°C; apply the
labels at -25°C,-40°C to icy surfaces, test at -25°C, -40°C. In all cases
the test conditions chosen should reflect as closely as possible the final
end use of the material. The chosen test conditions should be recorded
with the results.
2. The test surfaces listed in the method are recommended surfaces only.
Each is subject to the variations normal for commercial suppliers and the
test s
urfacesus eds houl dber epresentativeofthatsuppl ier
’spr oduct.
3. The test periods indicated in the method are recommended periods only.
Other time periods such as 24 hours or 1 month can be used if required.
In all cases the chosen time period should reflect the final application and
be recorded with the results.
6. Label constructions using plastic films such as PVC which may embrittle
at low temperatures can give high readings on this test but be unsuitable
for the final end use.
Scope This test method allows the user to assess the dimensional stability of a
pressure sensitive material when subjected to specified test conditions. It is
particularly relevant to synthetic film based materials such as Polyvinyl chloride
(PVC), Polyethylene, Polypropylene, Polyester etc.
Test Condition The material to be tested should be conditioned at 23°C ± 2°C and 50% RH ±
5% RH for not less than 4 hours before application.
Test Pieces These should be cut from a representative sample of material min. 165 mm x
115 mm with the 165 mm edge running parallel to the length-wise edge of the
test material.
Procedure Remove the backing material and place the adhesive coated facing material
adhesive side down onto a clean test plate using light finger pressure and
without stretching the material. Roll twice in each direction with the rubber-
covered roller at a speed of approximately 10-mm per second to obtain
intimate contact between the adhesive and the aluminium plate surface. Then
condition the applied material for 72 hours at 23°C ± 2°C and 50% RH ± 5%
RH. After this conditioning procedure the applied material should be trimmed to
the dimension of the test plate. Cut with a sharp knife, parallel to the sides of
the test plate, a crosscut in the middle of the test sample.
Insert the test plate into the oven at 70°C ± 2°C for 1 week after which it is
removed and conditioned at 23°C ± 2°C for 10 - 15 minutes to cool. Measure
the shrinkage in the crosscut to the nearest 0.05 mm in both the length-wise
direction and cross to the length-wise direction of the label.
Scope This method covers measurement of the surface tension of plastic film surfaces
in contact with drops of specific test fluids. Surface tension (wettability) of
plastic films is one of the properties used to judge surface characteristics
related to printability and adhesion of other coatings/adhesives. Although the
print key or adhesion property is not dependent on the surface tension only,
this method is often used as a quick practical method. It is furthermore
important to note that the determined wettability characterises the immediate
surface condition only, and that this condition can change during storage.
Definition The surface tension is measured by applying to the surface of the plastic film, a
test fluid of known surface tension and recording the time taken for the
continuous film of the fluid to break into droplets. The surface tension is
defined as that level when a continuous film of the test fluid remains intact for 2
seconds.
Test Pieces The test specimens must be at least 200 mm x 10 mm taken with their length in
the cross direction of the roll.
Test Condition 23°C + 2°C and 50% RH + 5% RH. The test sample should preferably be
conditioned for not less than four hours before testing, unless an immediate
reading is required.
Test Fluids For polyethylene, polypropylene, polyester and/or similar type of films, test
fluids A, according to Table 1 are prepared by mixing Formamide (surface
tension = 58 mN/m and 2 ethoxyethanol (surface tension 30 mN/m). These
chemical raw materials may not be readily available. In that case FINAT
recommends the use of ready prepared solutions as listed at the end of this
test method.
Approximately 1 gram of a blue dye (e.g. Victoria blue or Methylene blue) is
added to each litre of test fluid.
For plastic films such as polyvinylchloride (PVC) which are affected (e.g.
swelling) by the test fluids of series A, the test fluids B shown in Table 2 are
prepared by mixing methanol (surface tension 23 mN/m) and distilled water, or
water of similar quality (surface tension 73 mN/m). Approximately 1 gram of a
red soluble dye (e.g. Fuchsine) is added to each litre of test fluid.
Procedure Lay the specimen on a smooth flat surface. Spread the test fluid of known
surface tension using a felt tip pen or soft brush lightly over an area of
approximately 200 mm x 10 mm of the test specimen. Note the time taken for
the continuous film of the fluid to break into droplets. Breaking of the fluid into
drops in less than two seconds, a lower numbered test fluid should be tried.
Shrinkage of the liquid film on the sides of the applied fluid does not
necessarily indicate a lack of wetting. The aim is to establish the lowest reading
at an optimal dwell time of two seconds.
Extreme care must be taken to ensure that the film surface is not touched or
contaminated in the areas in which the tests are to be made as this will
influence the test results.
Results The lowest reading (surface tension) at an optimum dwell of two seconds is
deemed equivalent to the surface tension of the test piece, and is recorded in
mN/m (see Notes).
ITW Surface Treatment Service Center Europe and Asia (Service Partner)
Blauenstrasse 67-69
D-79576 Weil am Rhein
Tel.: +49-7621-7905510
Fax: +49-7621-7905511
E-mail: service@itw-st.com
URL: www.pillartech.com
Arcotec GmbH
Postfach 1138
Rotweg 24
D-71297 Mönsheim
Germany
Tel.: +49 –7044 –92120
E-mail: info@arcotec.com
URL: www.arcotec.com
2. The test fluids must be kept in brown glass containers. The test fluids
should be renewed depending on frequency of use, e.g. when used on a
daily basis dispose of remaining fluid after three months.
4. The Sl unit for this property is mN/m and replaces the formerly used
Dyne/cm, conversion factor being one to one.
7. DIN 53 364 and ASTM D2578-67 are standards relating to surface tension
measurement.
These chemical raw materials may not be readily available. In that case FINAT recommends the use of ready
prepared solutions as listed previously.
Definition Chemical resistance here is defined as the ability of the pressure sensitive
coated material to resist colour change when subjected to a chemical
substance placed on its surface for 24 hours or 7 days at 23°C +2°C.
Test chemical.
Procedure Remove the backing material from the test piece and place the adhesive
coated facing material, adhesive side down, onto a clean test plate. Roll twice
in each direction with the standard FINAT test roller.
Place the test specimen horizontally. Cover up to 50% of the exposed surface
area with the test substance ensuring that it does not reach the edge of the
sample, thus avoiding edge attack. Leave undisturbed for 7 days at 23°C +
2°C. It may be necessary to cover the test container to prevent excess
evaporation if a volatile chemical substance is used.
At the end of the test period, wash the test specimen in a detergent solution to
remove all residual chemical substance and dry carefully employing an
abs orbentpaperorcl ot
h.I fthes ur
facer emai ns‘wet’
,i ndicating that the
chemical substance still remains, an inert solvent such as industrial alcohol or
white spirits should be used to remove the test chemical. Dry again carefully
using absorbent paper or cloth.
Results Colour change is asse ssed against the untreated control either descriptively as
nil, slight, moderate or severe attack, rate 0 to 5 (5 excellent resistance, 0 non
resistant) or by determining colour fastness against the Blue Wool Scale 4 or
Grey Wool Scale 3 standards.
Printing ink permanency can be asse ssed by measuring the key of the printing
ink before and after the chemical test employing standard tesa tapes.
Notes 1. The time of surface contact can be varied to suit any given end
application.
Temperature can also be changed by placing the test piece in an oven
set at the required condition.
Definition Chemical resistance here is defined as the ability of the pressure sensitive
coated material to maintain its physical and adhesive characteristics after being
completely immersed in a chemical substance for 24 hours at 23°C + 2 °C.
Test Equipment Test plates made of float glass or similar plate glass (see Note).
Metal rule.
Test Pieces For subsequent testing against FTM1, or asse ssing colour change, strips
should be taken from a representative sample of material, which should be
25 mm wide and have a minimum length of 175 mm in the machine direction.
The cuts should be clean and straight. At least two sets of above strips should
be taken from each material sample.
The test substance or test strips should be conditioned for not less than four
hours before testing.
Procedure Remove the backing paper from each strip/sample and place the adhesive
coated material, adhesive side down, onto a clean test plate using light finger
pressure.
Roll twice in each direction with the standard FINAT test roller at a speed of
approximately 10 mm per second, to obtain intimate contact between the
adhesive and the test surface. Condition for 24 hours at 23°C + 2°C.
Carry out peel adhesion (180°) at 300 mm per minute (as described in FTM1)
on a set of three strips.
Completely immerse the second set of test samples in the chemical substance
for 24 hours at 23°C +
2 °C (see note 1). It may be necessary to cover the test
container to prevent excess evaporation if a volatile chemical substance is
used.
At the end of the test period, wash the test specimen in a detergent solution to
remove all residual chemical substance and dry carefully employing an
abs orbentpaperorcl ot
h.I fthes ur
facer emai ns‘wet’
,i ndicati
ngt hatt he
chemical substance still remains, an inert solvent such as industrial alcohol or
white spirits should be used to remove the chemical substance. Dry again
carefully using absorbent paper or cloth.
Condition for 1 hour at 23°C + 2°C, then measure peel adhesion (180°) as
before.
In all of the above tests, asse ss any colour change of the material or
permanence of legend if a printed substrate has been employed, either as a
general colour change or for individual printing ink colours. Any other
deterioration of the test piece, e.g. blisters, should also be noted.
Loss Resistance
0 Excellent
5% Good
50% Moderate
75% Poor
100% Non-resistant
2. Colour Fastness
Colour change is asse ssed against the untreated control either
descriptively as nil, slight, moderate or severe, rated 0 to 5 as above (5
excellent, 0 non resistant) or by determining colour fastness against the
Blue Wool Scale 4 or Grey Wool Scale 3 standard.
3. Dimensional Stability
This is expressed as the increase or reduction in millimetres (denoted +
or -) after immersion of each sample against its original length.
Notes 1. The temperature and time of immersion can be varied and alternative
test substrates other than float plate glass may be used to suit any given
application.
Definition Dynamic shear is defined as the maximum force per unit width required to
remove the adhesive coated label stock from a specified area in the direction
parallel to the surface.
Principle A test piece is partly adhered to a test panel under controlled pressure. A
constant speed of deformation is applied to the free end of the test piece in the
length direction of the test piece. The adhesive layer resists this deformation.
This resisting force grows during the increased deformation of the adhesive,
until the adhesive cannot follow the deformation any more and starts to fail.
The maximum force during the test is measured.
Test equipment An electronic tensile tester with capability of jaw separation with an accuracy of
1% or better. The movable grip should be capable of being driven at a rate of
5.0 mm/min.
Test conditions 23°C + 2°C and 50 % RH + 5 % RH. The samples shall be conditioned for at
least 4 hours before testing.
Sample Preparation Laminate the aluminium foil or the polyester on the front of the sample. Then
cut five test pieces of 12.7 ± 0.1 mm width and at least 50 mm length in the
machine direction.
After a dwell time of 20 + 2 minutes, the test panel shall be placed in the fixed
grip of the tensile tester. The bottom of the grip shall be in line with the scribed
line at 25 mm. In case of the fixed grip is connected to the load cell: set the
force reading of the tensile tester to zero, to adjust for the weight of the panel.
Move the lower grip to its starting position and tighten the free end of the test
piece firmly to prevent slipping. Start the tensile tester and wait until panel and
construction are completely separated. Record the maximum force during this
test and the mode of failure for each test piece individually. The codes for the
failures modes are listed below.
Results Calculate and report the mean value as well as the standard deviation of the
maximum forces in Newton per 12.7 mm width (N/12.7 mm). Also report the
failure code in case the same failure mode occurred for all five measurements.
In case different failure modes occurred, calculate and report the mean,
standard deviation and number of measurements for each code individually
(results with failure codes CP and PS can be combined).
Remarks The relationship between shear force and test area is curvilinear. The standard
deviation increases with the width of test piece.
Notes 1. The test plates must be thoroughly cleaned so that no trace of adhesive,
grease, silicone or moisture is left on the surface. The following solvents
can be used to clean the test plates:
–Diacetone alcohol non-residual, technical grade or better
–Methyl Ethyl Ketone (MEK)
–Acetone
–Methanol 95 %
–n-Heptane
–Ethyl Acetate
Prior to use, the cleaned plates should be left for 4 hours under standard
test conditions. Care should be taken to handle clean plates by the edge
only.
Introduction The method is based on information from various sources which all have been
dealing with this topic. This test should be the basis for further developments in
adhesive technologies in future as well as for testing existing technologies. It
does not simulate all recycling conditions used in the Paper and Board
Industry. As certain paper mills are using waste paper as a raw material up to
80 or even100%, 'stickies' became a serious problem in the papermaking
process. The self adhesive industry has been challenged to help finding
solutions. This test method is a first step in that direction. Further steps will
have to be taken in close cooperation with the paper making industry in order
to find solutions acceptable for both parties.
Scope This test method allows the user to determine how self-adhesive paper labels
will behave in the recycling of waste paper. Waste paper contains many types
of paper labels and these can produce stickies that reduce the quality of waste
paper products, or lead to problems in processing.
Definition Recycling compatible labels are labels whose adhesive does not interfere with
the processing of waste paper. The adhesive must form no stickies and must
not add to the burden in the water circuit of the paper mill (as measured by
Chemical Oxygen Demand).
Pump, reservoir
Flotation cell DIN 54606/11, Voith 18 litres
or
PTS flotation cell, 2 litres
Suction filter
Paper mould ISO 5269/2 DIN 54358/1
e.g. Rapid-Kothen
Test Conditions The testing procedure consists of several test methods that are carried out one
after the other. These are:
test 1
Disintegration ISO 5263 >> Sheet forming ISO 5269/2
test 2
Fractionation >> Sheet forming ISO 5269/2
The adhesive coated label paper is applied to uncoated paper. The papers,
thus bonded together, are cut into pieces of about 1 x 1 cm.
Procedure Desintegration
Pulp concentration: 5%
Adhesive concentration: 1 % calculated on pulp.
Place 3.5 g. label paper with adhesive; 66.5 g. uncoated paper and 330 g.
deionised water at 45°C in a pre-warmed disintegrator vessel and wash the
whole with 1000 g water at 45°C. Adjust to pH 10-11 with a caustic soda
solution of 20%. Disintegrate for 10 min at 3000 rpm.
Transfer the entire contents to a 2 litres glass beaker, add 200 ml of water, to
give a total quantity of 1600 ml water and 70 g. paper fibres. Prepare two lots
to obtain 140 g. of fibres.
Fractionation (screening)
Fractionators, e.g. Haindl or Sommerville fractionators, are devices that were
originally designed for fractionating groundwood. In this test, they are used to
simulate screening processe s in the recycling of waste paper. To meet the
requirements of this simulation, it is necessary to deviate slightly from the
manufacturer's operating instructions.
Apart from the fractionator, a drum is required as a reservoir. The drum is filled
with the quantity of water required to supply the fractionator. When the
manufacturer's instructions are followed, this requires more than 200 l of water.
A 60 μm-filter is installed between the drum and the fractionator to retain the
fractionated fibers. The quantities given below take into account subsequent
flotation in an 18-l Voith cell.
Dilute the entire suspension (3200 ml with 140 g of fibres) to 4200 ml with
deionised water and divide it in 12 parts of 300 ml (10 g. of fibres each),
which will be diluted further to 2000 ml with de-ionised water. Discard the
rest. Fit the fractionator with a 0.15 mm slot plate. Pour 20 l of water into the
drum and install a 60 μm filter. Pour an above described 2000 ml suspension
part into the fractionator and fractionate according to the instructions.
Then remove the 60 μm filter, transfer the fibers to a glass beaker, filter off
and dry at 120°C without the filter paper (corresponds to the thickening step).
Reuse the water from above filtration step to fractionate the next sample.
Repeat this procedure 12 times to provide 120 g of fibres for paper moulding
and flotation. Reuse the same water to keep the volume that has to be filtered
as small as possible, to avoid losing any stickies that it contains.
Filter off the circuit water and add the filter residue to the fibres.
Flotation
Take a quantity of fibres that corresponds to a dry weight of 108 g., dilute to
1600 ml with water and mix for 10 min at 3000 rpm in a disintegrator.
Disintegrate the paper moulded samples, add the de-inking chemicals in the
following order and proportions, calculated on the fibres:
0.5% soap (e.g. Servax) (100%)
3.0% alkali silicate (100%)
1.0% H2O2 (30%)
Adjust to pH 10-11 with a caustic soda solution at 20%.
Reaction time: stir slowly for 60 min at 45°C. Then repeat again the
disintegration step for 3 min to disintegrate the paper molded samples in the
disintegrator.
Fill 5 l of water into the Voith cell, add the above sample and then fill to the
brim with water. This gives 18 l of suspension with 108 g. of fibers, i.e. a pulp
density of 0.6%.
Treat for 10 min with an air throughput of 240 l/h. The level must be
maintained constant throughout the test and water added accordingly. Push
foam towards the automatic scraper manually using a hand-held scraper.
Catch the overflow, filter and dry it and calculate the loss. Remove the
reclaimed pulp and immediately adjust to pH 6.5-7 with H2SO4 to prevent
alkali yellowing.
Sheet forming
The paper is moulded in a Rapid-Kothen paper mould according to PTS PR
252/90 (DIN 54 358 Part 1 or ISO 5269/2). Take a quantity of suspension to
give a sheet with an oven-dry weight of about 2 g. (equivalent to 62 g/m2).
Place the sample in the sheet mould dilute to 3 l with water, then apply
vacuum to the wire.
Transfer the sheet that has formed on the wire to a filter paper, smooth it and
first allow it to dry in the air.
Then place this sample paper sheet between two sheets of filter paper and
dry at 90°C for 5 min in a heated press.
Notes Recycling compatible labels (or self adhesive laminate) should provide
positive results at sheet forming described above and COD analysis carried
out at the flotation step.
Hydrodispersable self adhesive laminates already exhibit no contamination in
the sheets obtained after the disintegration step.
Paper samples cut in 1 x 1 cm Quantity of pulp relates to Voith Flotation Cell, size 18 liters.
No swelling Quantity to be changed with other cell volumes
Test 1
Sheet Forming
Test 2 3 - 5 sheets
pH = 7
Sheet Test PTS 252/90 ISO 5269/2
Drying minimum 90° C, 5 min heated
press
Screening
Fractionator
e.g. Haindl or Sommerville
Slot Screen 0,15 mm
Filtrate :
Flotation COD ISO 6060
Addition of Deinking Chemicals
0,1 % Soap
3,0 % Waterglass, Sodium Silicate approx. 2
%
NaOH to pH 10-11 1 % H2O2
Filtrate:
COD ISO 606 1986
Laser Detector to be introduced
Introduction Fluorescent substances in papers, inks and coatings are used in labels for
spotting and identifying particular types of labels. Fluorescent brighteners
impart increased brightness or whiteness to label papers. Asse ssment of
whiteness requires a specified standard light spectrum including a defined
range and intensity of ultraviolet radiation.
Test methods For inspection and control purposes test methods outlined here concern (A)
fluorescence and (B) whiteness.
A. Fluorescence
1. A surface printed with fluorescent inks or optical brighteners is viewed
under UV light which reveals whether the print is as intended.
B. Whiteness
Whiteness is the result of basic white colour of the material and the effect of
optical brightener added. The effect of optical brighteners can only be
appreciated under a light source containing ultraviolet similar to daylight.
Light sources 1. For a first approximation, natural daylight may be used instead of a
standard light source. However, daylight varies in colour temperature
and intensity.
3. Light cabinets are offered on the market, having lamps with different
dominant wavelengths, E.S. 254 nm and 360 nm. With such a cabinet
one can observe the activity of different optical brighteners.
5. The best source for testing whiteness is a standard D65 source used under
the standard lighting conditions of an Ulbricht integrating sphere. Also, the
UV spectrum of the source (generally a flash tube) needs to be calibrated.
These requirements are fulfilled in instruments such as the Datacolor
Elrepho 2000 and similar instruments from other suppliers.
For any verification or calibration of the LAETUS scale, please contact the
scale maker: Laetus (former Romaco).
Ganz w hiteness formula Judgment of neutral whiteness varies from person to person. That is why in the
GANZ formula (or Ganz-Griesser formula)
W=(D.Y)+(P.x)+(Q.y)+C
Scope This method allows rapid asse ssment of the degree of adhesion of a printing
ink or lacquer to a filmic label stock.
Definition The printing ink or lacquer is applied to the substrate and cured on the printing
press or using a standard method appropriate for the type of ink.
The ink adhesion is then estimated by the amount of ink that can be removed
when adhesive tape is applied and peeled off.
Metal spatula.
Gloves.
Test Pieces If the required ink has not already been applied to the substrate as part of the
printing process, prepare samples for testing by coating the ink to a uniform
thickness (for example, with a Meyer bar for low-viscosity inks) and curing the
coating as recommended by the supplier. A-4 sheets are a conveniently-sized
sample for this test.
Using the FINAT roller, press down the tape by passing the roller twice in each
direction over the specimen, and then bend the unattached part of the tape
back on itself at an angle of 180°.
Within 20 minutes after rolling down the tape, mount the specimen in a frame
or use one hand to hold the specimen firmly, then pull the free piece of tape
towards you using the other hand: at first slowly under constant speed, then
very rapidly and accelerating. (The faster speed is the more aggressive test).
• Rub test
Place the test piece against a firm, flat backing, and press your thumb firmly
onto the test piece and twist it back and forth. Compare the test piece with
previously-assessed control samples to determine if the piece has passed.
Note: it is recommended that appropriate Health & Safety measures are taken
in case the ink is insufficiently cured.
Notes 1. The presence of waxes and silicones in some inks and varnishes can
result in poor adhesion between the adhesive tape and the ink
surface, and consequently the tape is unable to separate ink from the
substrate even whent headhes i
onispoor ,leadingt oaf al
se‘ pas s’result.
To address this risk, it is recommended to adopt both a tape test and
another method of testing ink adhesion when evaluating unfamiliar inks.
2 Different batches of the same adhesive tape can have very different peel
strengths (in excess of the minimum specified), and therefore give
difference results on the same print, so a possibly false "fail" can arise. For
rigorous work, or where ink adhesion is critical, it is recommended to
calibrate new lots of tape by testing them on printed samples of known
performance before testing unknown samples.
3. If a numerical result from the adhesive tape test is required, the percentage
adhesion can be obtained by using a cross-hatching tool to score the ink
into 2 mm squares before applying the tape, and then measuring the
number of squares remaining after the tape test is performed. The cutting
tool needs to be constructed to cut entirely through the ink layer but
through no more than a small fraction of the substrate, otherwise tear of
the substrate will occur.
4. Substrates of weak cohesive strength may split during this test. In this case
the result of the test cannot be used to determine the ink anchorage.
Scope This method allows rapid asse ssment of the degree of adhesion of a printing
ink or lacquer to a label stock. It is designed for the testing of digital print
media.
Definition The printing ink or lacquer is applied to the substrate and cured on the printing
press or using a standard method appropriate for the type of ink.
The ink adhesion is then estimated by the amount of ink that can be removed
when adhesive tape is applied and peeled off.
Adhesive tape of high peel adhesion ('aggressive'), for example tesa 7475
(acrylic based), tesa 7476 (rubber based), tesa 4102 or 3M Scotch 810
MagicTM tape.
Test Pieces The ink is brought onto the substrate. After that, a certain period of time has to
be taken into consideration, to make absolutely sure that the ink is completely
hardened and/or dry. If the print system works with a one or more colour
system, is preferred that the adhesion of the pure colours is evaluated, and
not that of a combination of colours.
The adhesion of the ink can be evaluated by measuring the colour before and
after the application of the adhesive tape. The amount of ink that has been
removed can be expressed, in ΔE, by the colour change measured by the
spectrophotometer, on the ink coated sample before and after application of
the adhesive tape.
Note The presence of waxes and silicones in some inks can lead to false "pass"
results.
Therefore it is important to mention the peel adhesion value.
Scope This test method allows the converter to asse ss the degree and consistency of
die strike and cutting during the conversion process.
The method can be used during press make ready to assess the condition and
settings of cutters, to prevent label dispensing failures or web breaks during
high speed dispensing. The test is applicable to paper based liners.
Definition The display, by use of a green water based dye, of silicone or paper damage
caused by die-cutting.
Test Pieces The test specimen should be at least one complete width and repeat of the
cutter.
Wearing latex gloves and taking care not to spill or touch the dye, weigh
carefully 1 gram of Malachite into the container.
Measure out 1 litre of distilled water using a measuring cylinder and add to the
container.
With the swab, wipe the silicone surface of the liner where the labels
have been with the swab.
Wipe off the excess solution with a dry swab and asse ss the die-cutting.
Slowly delaminate and/ remove labels from the die cut sample under
evaluation. Take care not to damage /or crease the liner in any way.
Allow the sample to remain in contact with the solution for 30 seconds
and then remove the sample. Allow the Malachite Solution to drain back
into the bath.
Place the sample silicone side down in the clean water bath and agitate
to remove any remaining Malachite Solution.
When washed, remove and place the sample between any suitable paper
materials to dry e.g. tissue paper or cotton wool swab.
Results Assess the die-strike pattern for intensity and consistency. Look at the reverse
side of the liner for complete penetration. There should be no signs of
Malachite penetration through the backing.
The deeper the visible die-cutting, the greater the risk of the adhesive adhering
into the backing, this which will cause the label to failure to dispense.
Excessive visible damage of the paper can also give rise to liner breaks.
Safety Avoid any direct skin contact with the Malachite Solution.
Always wear gloves.
Notes Malachite Solution should be stored in a well-closed container and away from
direct day light.
Storage life is about 1 month.
Alternative dye chemicals could be used, e.g. crystal violet.
Scope: This test method describes a technique for assessing die-strike on filmic
release liners.
Definition: The evaluation of backing damage or marking to the liner that may be caused
due to kiss cutting via a die.
Background Label stock generally consists of face stock on a backing liner. Once the matrix
has been stripped from the face stock the web integrity is maintained by the
liner. If a misaligned die should cut into the liner excessively this could reduce
the tensile strength of the web sufficiently to cause a web break. As such,
damage in the transverse direction (TD) across the web can be more of an
issue than in the machine direction (MD) along the web.
When placed under increasing tension most filmic materials will show elastic
behaviour up to the yield point, after which they will deform irreversibly and
eventually break. In labelling applications the tensions used will generally not
be above the yield point and so if the liner can be tensioned to this point
successfully without breakage then any die-strike impressions should not
cause a problem.
Test Equipment: Tensometer (e.g. Instron, Hounsfield, Lloyds, etc.); cutting implement.
Test Procedure: 1. Take a length of die-cut labels equivalent to at least twice the repeat of
the die-cutter.
2. Remove all labels from the backing liner and note the position of each label
relative to the die-cutter.
3. Visually inspect the die-cut quality to check for any obvious, excessive
damage. If an area of damage is observed that causes concern,
particularly in the transverse direction, then a tensile test should be carried
out on this area.
4. Cut a strip of appropriate width and length for the tensometer test in use
(jaw width and separation) to include the area of damage. Take care not to
introduce any edge knicks that may cause unrelated failure by using a
sharp cutting tool.
5. Place each end of the liner strip into the respective jaws of the tensometer
& secure tightly.
the tool diameter should be adjusted according to the width of the printing
equipment
the quality of the flexible die (weareness - height profile of the die)
In case of problems:
- Adjust the cutting angle to improve the die-cutting operation
- Verify the tension of the web (avoid too high tension)
- Strip the matrix immediately after the die-cutting operation to avoid
recovery of the adhesive between the die-cutting and the stripping
steps. Cool down the laminate before die-cutting operation
Scope This test is used to determine the ability of a pressure sensitive adhesive to
adhere to cylindrical curved surfaces.
Definition Mandrel adhesion is defined as the edge lifting (expressed in mm) of pressure
sensitive adhesive coated material from standard cylindrical rod / tubes of
small diameter, after being applied with light finger pressure for a specified
amount of time.
Test Equipment Rack to support tubes/rods without having contact between test samples and
supporting rack.
Rods/tubes of 8mm and 15mm diameter (the diameter of the mandrel should
be representative of the end-use). Rods/tubes made of glass and polyethylene.
Other materials and diameters may be used as necessary, and reported as
such.
The results of the tests are very much dependant of the face materials used.
These materials need to be well identified and their specification well known.
Test pieces The test piece dimensions should be adapted so that the length of the sample
label covers 3/4 of the circumference of the test tube/rod.
The width of the sample should be half of the length of the label.
Examples: 10 mm x 20 mm for a 8 mm diameter tube/rod
15 mm x 35 mm for a 15 mm diameter tube/rod
Test pieces should be cut in the machine direction AND in the cross direction.
3 test pieces should be taken from material sample. Cuts should be clean and
straight.
Test Conditions Test pieces should be conditioned at 23°C ± 2°C and 50 % ± 5 % RH during at
least 16 hours before being cut. Other conditions might be used, but this must
be clearly reported.
Note: Specific application equipment can be used to reduce variation of results due
t
o“li
ghtf inger”appl icat
ionprocedur e.
Scope This test method describes a technique for assessing the quality of coverage of
silicone coatings. This test can only be carried out on paper based liners which
can be coloured by the stain test solution utilised.
Definition Coverage quality is commonly evaluated by water soluble dye stain testing.
There are many dye stains used, available both in solution and powder form
(These include Shirlastain A, Malachite Green, Methylene Blue, Hahn Stain,
Rhodamine 6 GDN, Neocarmine A).
For paper substrates only, a quantity of liquid dye stain is applied to the
silicone coated liner for a finite period of time, rinsed or wiped off and the liner
dried.
Coverage is evaluated either qualitatively by visual inspection or quantitatively
with a colorimeter. For the water based stain test, an area where the dye had
contacted the coated paper should be totally uncoloured or of uniform and light
colour if the quality of the silicone coating is perfect (i.e. uniform and complete
coverage of paper fibres and well cured). Imperfections or discontinuities (such
as exposed paper fibres) in the coverage typically result in "dark" areas. These
"dark" areas are where the dye has been absorbed by the paper substrate. The
background colour and the colour associated with the silicone defects is
characteristic of the specific dye stain employed. With a paper substrate and
Shirlastain A dye, a "well cured" silicone release coating with excellent
coverage will yield a "yellow" colour in the test area. Defects will appear as red-
to-brown coloured stained areas.
In general the darker the coloration from the stain solution, the poorer the
silicone coverage. Poor silicone coverage will, in many cases, lead to problems
of release as the adhesive will adhere strongly to any unprotected paper fibres
thus causing elevated release values.
Test pieces Where possible, several samples should be evaluated from the release sheet.
If these are from a known position on the web their location should be noted for
reference.
2. Place the backing paper sample on the base of the Cobb tester, silicone
side up, under the test ring.
4. Add200mlofShi
rl
ast
ain‘
A’s
olut
iont
otheCobbands
tar
tthes
topwat
ch.
5. At the time of exposure chosen for the test immediately drain off the stain
solution, unclamp the test ring and lift away from the sample.
Shirlastain –typically 2 minute exposure time (for other stain types see
later section)
6. Blot the test piece dry with absorbent paper (DO NOT RUB) and allow
the dried sample to sit for a further five minutes (method usually
recommendedwi t
hShi r
lastain‘ A’).
Alternatively the sample can be rinsed under a running tap and then
blotted dry (method usually recommended with malachite green).
Results 1. After five minutes visually examine the test sample. There should be NO
sign of penetration by the stain solution. Penetration of the stain solution
is identified by the appearance of dark brown lines or spots. If the sample
is deemed satisfactory, it should be used as a benchmark for future
tested samples. Each backing paper type should have a benchmark
sample (i.e. a siliconised sample with acceptable stain
performance/coverage).
2. For future tests compare results against the benchmark sample for the
backing paper type. Results should be the same as or better than the
accepted standard.
Notes 1. It must be noted that a paper coated with a poorly cured silicone can
absorb dye stain and provide false results. For paper substrates, another
sheet of coated substrate, ideally taken from an adjacent position to the
first sample, can be re-heated in a laboratory oven for two minutes at
120ºC for example.
After the sample has been allowed to cool back to room temperature, the
dye stain test can be performed. If there is no significant difference in the
uniformity of the colour between the samples, it can be assumed that the
initial sample was "well-cured." If there is a significant difference, the
state of cure of the initial sample of coated liner is in question.
2. In all cases the hydrophobic of the base paper should be taken into
account and a test of the base paper with the stain solution must show a
deep coloration. In the case of some hydrophobic papers where
penetration of the liquid stain is much lower a moderate silicone coverage
can give a perfect stain and in such cases the test may need to be
adapted (for example longer time in contact with stain solution or
increased solution concentration).
4. Forf il
msorpol ycoat edk rafts ubstr
at esa“ powderdy et est”isus edt o
reveal faults in the silicone coated surface. Whilst this method can not
show the differences in coating quality as well as the solution based dyes
used on papers it is useful to give an overall picture of coating continuity,
highlighting miscoats, marks or streaks. A dry powder dye is lightly applied
to the surface and carefully spread over the area to be tested. The fine
powder has a tendency to cling to the silicone coating and not the
uncoated film or poly coating.
Of specific interest is the uniformity of colour which results after the dye
stain is removed. For the powder test on films or polycoated kraft
substrates, light coloured areas are indicative of poor coverage (or
conversely, a uniform dark colour is indicative of good coverage) with the
Waxoline violet powder dye.
Scope This test procedure describes the preparations and testing of pressure-
sensitive adhesives, which can be washed off with aqueous alkaline solution.
This test procedure can be used for the testing of the detachability of
pressure-sensitive adhesives in a hot, aqueous alkaline solution.
Definition “Wash-of
fabi
li
ty”i
stheabi
l
ityofanadhes
ivet
odet
achi
tsel
fqui
ckl
yand
completely in a 1.0-2.0 % solution of sodium hydroxide (NaOH) at 65 - 75
°C.
The content of NaOH and the wash-off temperature has to be noted in the
report.
Most of the glass bottles are recycled or re-used bottles. The life / cycling time
of the glass bottle may influence the test results. It is recommended to use new
bottles after the first washing. In any case, the state of the glass bottle should
be mentioned in the report.
Test pieces Prior to testing, remove the silicone release backing from the label and
stick the label onto the glass bottle. Store the bond for at least 24 hours
under standard climate conditions: 23°C ± 2°C, 50 % RH ± 5% RH.
Procedure After storage, fill the bottles with water at the testing temperature
and immediately immerse the bottle in the prepared solution of
sodium hydroxide at the testing temperature.
Results Indicate the time in seconds until the labels become detached.
Report where you find the adhesive after the label has detached:
- On the bottle
- On the label
- Both on the label and the bottle
Note: The type of face stock material, paper or filmic, its properties and condition
suchaspor ous ,nonpor ous,s emiper meabl e,etc,infl
uencet he“ was h-off
abili
ty”s igni
ficantly.Fur thermor e,printing coverage, especially UV-varnish,
affects the wash-off times. It is recommended to perform trials with printed
labels. Additionally, ageing of the labelled glass bottles e.g. outdoor storage,
UV-light or humidity may affect also the wash-off result.
Deviations from the testing method have to be mentioned in the report.
Preparation and 1. Remove one label from the master reel sample.
procedure
2. Cut of a short piece of blank substrate from the reel in the
size of the rubber bed on the right hand side of the Ink Rub
Tester.
7. At the end of the cycles, observe the labels for ink rub of or
scratch of.
It is important to do the tests step by step to expose the real cause of bad rub
or scratch resistance. If the problem cannot be solved 100 % at any test take a
second sample and repeat the related test with the best result after 2 h in an
oven at 40 ° C –104° F or 8 h at room temperature 21° C –70° F*. If the
problem persists change the batch of ink. If there is still no improvement,
contact the ink supplier.
*N.B. The radical UV system has an element of post cure, which can take up to
24 hours.
Pic. 5: Bad rub resistance caused by bad ink reactivity or through curing. Ink
can be scratched and rubbed easily
FINAT Technical Handbook 8th edition, 2009 71
Rating scale
Level 1: Slightly scratched surface < 5 % damage, no scratch
off, no rub off, no substrate visible
Level 2: Scratched of ink film or rubbed of ink film, < 10 %
substrate visible
Level 3: Scratched of ink film or rubbed of ink film, 10 - 30 %
substrate visible
Level 4: Scratched of ink film or rubbed of ink film, 30 - 60 %
substrate visible
Level 5: Scratched of ink film or rubbed of ink film, > 60 %
substrate visible
Remark For sure the ink surface will be scratched by this test method
also if there is a proper curing (Level 1). But it should not be
scratched of (please view picture 3)! Level 1 is always that
one to be achieved.
Depending on the substrate quality also this can be scratched by this
test method (please view picture 4).
If the ink should be peeled of by this test than ink adhesion is an issue
together with poor reactivity (picture 5).
Silicone in inks If inks consist of silicone this migrates to the surface and works like a
lubr icati
on.Thenar ubres i
stancet estcanendi na “ fak
ed”goodr es ul
t.
Silicone residues should be carefully wiped of with a 70 % isopropyl alcohol
before starting this test.
Note This test is to be repeated with ink side to ink side if required.
Then also the sample on the rubber bed should have an ink
coverage all over the test area.
If wet rub resistance shall be checked repeat the test with a drop of water
applied onto the sample mounted on the rubber bed on the right hand side of
the Ink Rub Tester.
Required material
- pipette
- water
- Label sundsubs t
rat
easdes
cri
bedonpaget
woi
nchapt
er“
tes
tpi
eces
”
* 1 lb = 453.6 g
Hunter Associates Laboratory Inc. Colour Measurement (FTM 20, FTM 22)
11491 Sunset Hills Rd
Reston, VA 20190-5280
U.S.A.
Tel.: +1 - 703 - 471 6870
Fax +1 - 703 - 471 4237
E-mail: info@hunterlab.com
URL: www.hunterlab.com
M.C. TEC England FTM 1, 2, 3, 8 & 9 Hand Rollers, Rolling Ball Tack
P.O. Box 1067 Testers, Contact O Meter for surface wetting
BB9 4DD properties, Viscometers, Rub Testers, Gloss meters,
United Kingdom Colorimeters and Spectrophotometers
Tel.: +44 –1282 –798 086
Fax: +44 –1282 –798 224
E-mail: info@mctec.co.uk
URL: www.mctec.co.uk
Sheen Instruments Ltd. Supplier of instruments for use in the coating and
Unit 4, St. Georges Industrial Estate paint industry, incl. abrasion, coating thickness,
Richmond Road colour match, gloss, hardness, moisture measuring
Kingston-Upon-Thames, Surrey KT2 5BQ
United Kingdom
Tel.: +44 –20 –854 143 33
Fax: +44 –20 –854 933 74
E-mail: info@sheeninstruments.com
URL: www.sheeninstruments.com
Testometric Company Ltd. Tensile, Compression, Loop Tack, Probe Tack, 90 &
Unit 1, Lincoln Business Park 180 degree Peels, Friction, Dynamic Shear and
Lincoln Close, Rochdale Adhesion/Peel Tests, conducted at cryogenic and
Lancashire OL11 NR elevated temperatures.
United Kingdom
Tel.: +44 - 1706 –654 039
Fax: +44 - 1706 –646 089
E-mail info@testometric.co.uk
URL: www.testometric.co.uk
1. Product design
Tackified Natural
Adhesive Tackified Acrylic Acrylic
rubber
2. Application
®
tesa test tapes 7476 (rubber based) and 7475 (acrylic based) are designed and recommended for the
testing and evaluation of FTM 10 and FTM 11 Silicone release coatings on films and papers and
Silicone developments.
®
tesa test tapes 4102 are recommended for the testing and evaluation of test method 21 and 22: Ink
Adhesion.
d) The tape between the face and the backing paper should be
a smaller tape, at least < 20 mm.
Tape
Adhesive
Adhesive
Tape
Silicone
Adhesive
Backing paper
Tape
Roll stock
1. Generally, self-adhesive paper roll stock can regular intervals on UV output of the lamps . It
be considered as normal paper with respect to is advisable to keep the web temperature on
ink choice etc. synthetics, filmic and foil roll re-wind under 24°C.
stock, however often need special materials
involving consultation with ink suppliers. 11. It is advisable to use an antistatic bar at the
point of matrix de-lamination for easy matrix
2. Corona treatment is required for filmic face removal by neutralizing the generated static
stock to enhance the ink adhesion. When the charge by de-lamination. This prevents matrix
substrate is corona pre-treated, it is advisable break.
to refresh the corona treatment on press.
12. Avoid excessive tension in reels of finished
3. Chemically top coated filmic face stock labels. This will prevent bleeding and label
substrates should not be corona treated on shifting.
press without prior contact with the supplier.
13. Wind finished labels on to cores of an
4. Always check with the Supplier if his material appropriate size. Large labels should not be
can withstand the intended process conditions, wound on to small cores. It is therefore
particularly if excessive temperatures or advisablet ous e6”c orei ns
teadof3”c or
et o
unusual web feed patterns are involved. prevent the label curling.
5. Do not change the winding direction of the roll 14. Finished work should be shrouded in
prior to conversion, as this will alter the release polythene prior to packing.
properties and could affect curl problems.
15. Wher everpos sible,t
hemanuf actur er’
s
6. Always use the correct die for the product. batch/order references should be retained in
Therefore it is advisable to mention to die case of complaints.
manufacturer the type of face stock substrate.
16. To take dust out of the roll stock it is advisable
7. Labels should be designed with matrix to use a web cleaner on un-wind section.
stripping in mind. Refer to the supplier if
complex shapes are involved. Wherever 17. To reduce the static electricity mainly from the
possible, use round corners for labels and filmic roll stock it is advisable to use antistatic
avoid narrow matrices. devices between the printing units and before
web rewinding.
8. Check the depth of die-cutting before
proceeding with any lengthy run. Revised May 2001
Excessive die pressure will cause weakening Revised October 2008
of the backing paper / liner and should be
avoided in products intended for high speed
automatic application. Check also the
dimensional size of the label because on filmic
you can have a retraction of the material
generally on wide press or during processing.
2. Allow sufficient unprinted edge trim on the 2. When using self-adhesive sheet stock in offset
screen to prevent edge lift due to shrinkage. litho printing, however the following points
should be noted:
3. Avoid excessive amounts of thinners or a) Reset the impression nip between the
retarders to prevent shrinkage. blanket and plate cylinder to allow for the
extra thickness. This will reduce problems
4. Ensure that all machinery in the vicinity of of tail edge creasing, misregister etc.
solvent fumes is fitted with anti-static devices
and solvent extractors where possible. b) The double sheet trip should always be
used to prevent any damage to plates, etc.
5. Use a minimum of heat to dry the ink in order
to avoid sheet curl. c) Always use minimum of damping to
prevent edge waving, etc.
6. When using a jet drier for multi-colour runs,
shroud the sheets in polythene between runs d) To prevent edge curl, always shroud
to prevent sheet curl. sheets in polyethylene between colors if
multi-colour machines are not being used.
7. When rack drying, avoid changes in
temperature or humidity between runs to 3. Finished work should be shrouded in
prevent sheet curl. polyethylene until cut and boxed.
11. Alwaysf
oll
owt heManuf act ur er’s
recommendations on guillotining and slitting.
Storage Fire
Normal storage principles should be applied when The laminates will burn in the event of contact with
storing and stacking laminate rolls. See also section a flame, smoky fumes being given off by the
7. adhesive itself. Fires may be extinguished with
Materials involved are generally flammable and water provided that live electrical equipment is not
therefore should be stored away from all sources of in the vicinity. Otherwise powder or C02 should be
heat and ignition. used. The advice of your Fire Officer should be
Consideration should be given to listing types of initially sought having regard for the layout of your
material stored to assist the Fire Brigade in the premises and the particular operations involved.
event of fire. The following extra precautions are applicable to
the products stated.
Usage 1. Films
Plastic films pass through a melt stage and will
1. Handling therefore drip before burning - this may cause
Safe methods of roll and pallet handling should severe burns if skin contact is made. In the
be applied. During un-banding pallets, care event of a fire, the use of self contained
should be exercised to avoid whiplash when breathing apparatus is recommended during
banding is cut –eye protection and gloves are fire-fighting.
recommended. It is important to remember that
the outside wrappers, or laps, of a roll are for 2. PVC (v inyl)
protection only and should not be relied upon to During combustion, hydrochloric acid gas is
support the roll if excessive stresse s are evolved, as well as dense smoke and other
applied. Ideally, lifting and movement should be acrid fumes which can have a corrosive and
conducted in a safe horizontal manner using irritant effect. Self contained positive-air
centre core support where possible. breathing equipment should be readily
Operators should be forewarned that self- available for fire fighting and rescue work.
adhesive laminate rolls show a greater tendency
to Health and safety
telescope than rolls of plain paper and therefore
greater care should be exercised.
Under normal conditions of handling, no hazards
2. Conversion are anticipated, but good industrial hygiene should
Care should be taken to avoid cuts from always be observed. For specialized applications
exposed paper or laminate edges during e.g. food, toy or surgical labeling, advice should be
handling. During the conversion of pressure sought from the individual supplier.
sensitive laminates static build-up may occur.
Therefore, conversion equipment should be
adequately earthed. In situations where highly
flammable solvents or inks are being used,
specialist recommendations on static elimination
may be necessary.
FINAT Solutions
While research and development efforts continue
towards material recycling solutions, FINAT has
arranged a disposal system for release liners in a
number of countries.
Roll stock
Receipt of goods
On receiving goods into premises, inspect for
signs of damage. Inform supplier of any shortage
or damage immediately.
Store all material on a clean dry floor.
Transport and store the material supported on a
Vertical storage = core aligned vertically
flat base to prevent bending.
Storage conditions Storage Conditions
Store in a cool and dry place. Store in a cool and dry place.
Ideal storage conditions are 20-25°C and 40-50 % Ideal storage conditions are 20-25°C and 40-50 %
RH. RH.
High temperatures might cause adhesive bleeding. High temperatures might cause adhesive bleeding.
Fluctuations in humidity might cause cockles or wavy Fluctuations in humidity might cause cockles or
edges. wavy edges.
Materials should not be stored near to sources of Avoid stacking more than 10 packages on a pallet.
heat and ignition, or in direct sunlight. Do not stock pallets with stacked reams on top of
Do not unwrap rolls until required. each other.
Pay particular attention to the supplier's Materials should not be stored near to sources of
recommended shelf-life and ensure correct stock heat and ignition, or in direct sunlight.
rotation. Do not unwrap pallets and reams until required.
Pay particular attention to the supplier's
recommended shelf-life and ensure correct stock
rotation.
Assessment of adhesion
Surfaces to be labeled
Pressure sensitive adhesives were first developed in Acrylic adhesives which are also available as water-
the mid nineteenth century for self-adhesive based emulsions, have excellent ageing properties.
bandages. However, it was only ninety years later They are easy to coat and clearly eliminate the
that the idea was used to make self-adhesive labels. hazards linked with solvent coating.
Hot melt adhesives can be coated at very high
At that time the adhesive used was made from coating weights, because there is no drying or curing
natural rubber and applied by coating from a solvent process involved.
solution. Today solvents are not very popular any
more, and alternative self-adhesive materials are Due to modern coating and drying technology both
available. types of adhesives are able to be applied at high
machine speeds.
Remov able, Peelable An adhesive with a low ultimate adhesion to a wide range of surfaces. Careful
choice of adhesive must be made, particularly for surfaces like fabrics, paper
and plastic films.
Water removable An adhesive which releases the label by contact with water. Certain adhesives
already lose their adhesion force with plain water, others need alcaline water.
Low Temperature An adhesive capable of functioning at temperatures below + 5°C, i.e. chill
conditions (+ 5°C to-5°C), deep freeze conditions (-5°C to-25°C) and blast
freeze conditions (-25°C to -50°C).
Food Contact An adhesive with the appropriate F.D.A., BfR. or other appropriate
approval for application to foodstuffs.
Recycling friendly An adhesive which is designed to be less harmful to paper recycling; already
used in N.A. for self-adhesive stamps these adhesives support the trend of
trouble free recycling of self-adhesive materials.
Content: Each adhesive should be categorized in four ways. The three first categories
are compulsory, the last one optional:
1. Chemical basis
2. Physical state + drying/curing
3. Mains final use
4. Additional significant properties
1. Chemical basis:
•Acrylic(pur e,tack
if
ied)
•Rubber( nat ur
al,s
yntheti
c)
•Other
Extract from TLMI Manual of Recommended Standards (where the chart has 16 positions).
There are two major type of static electricity, volumetric and surface.
Volumetric static charges are charge imbalances within the body of a
material, whereas surface static electricity is only present on the very
outer surface of a material. All the static electricity problems found in the
web printing and converting industry relate to surface charges. Whether
the charge is volumetric or on the surface of the substrate depends of
the conductivity of the substrate.
How is static electricity created? Static charges are generated by friction, contact and separation of the
material as it is being pulled from the feed roll and as the material passe s
over the idler rollers of a press or a converting machine.
Friction leads to closer contact thus more contact points and therefore
increases the level of charge generation..
As two materials are rubbed together the electrons associated with the
surface atoms on each material come into very proximity with each other,
and can be moved from one material to the other.
When static electricity is created by separation of materials, the faster
the separation, the higher the charge generated and conversely, the
slower the separation the lower the charge. As an example, when
printing a PVC substrate the web is moving over a PTFE (Teflon®)
coated roller. When the materials separate, the electrons tend to adhere
to the PTFE, generating a negative charge on the PTFE and a positive
charge on the PVC-film.
Factors influencing
static electricity: Among the many factors that affect the generation and retention of static
electricity are humidity, the substrate type, repetition and change in
temperature.
Substrate:
Generally all polymeric substrates and polymeric coated or laminated
paper tend to become charged with static electricity, and some of them
are more readily charged than others. Paper is less prone to become
charged, but it can happen especially in very dry conditions. Whether a
substrate charges positively or negatively depend on the other material
with which it has come into contact. For example, when a polyamide
(PA) film passe s over a rubber nip roller, it becomes negatively charged,
a polyethylene will be positively charged
Repetition:
Repeated action such as friction or separation will increase the level of
static electricity on the web. When the web passes over many idler
rollers the static charge will be higher.
Battery effect:
Rewinding the many layers of a low charged web can lead to extremely
high voltage charges. This is noticeable on the roller of a rewind unit on a
printing press or a slitter.
Change in temperature:
As a material cools down, it has a tendency to generate charge. For
example, when a web passes UV-lamps or IR-dryer it gets heated; then
the surface temperature of the web will be cooled down by passing over
a chill roller or the web will cool down by itself at the room temperature,
Overall, this will create static charge on the surface.
Elimination
The basic principle for neutralization of static charges is the same
whatever the technique used: one should re-establish the electrical
neutrality of the surface by adding or removing the electrons which
create the imbalance of the surface charge. As previously mentioned the
moisture in the press room has an impact on static charge, therefore it
makes sense to control the moisture. We suggest to maintain the relative
humidity at 50-65% and the room temperature at about 22-24°C.
Passive ionisation:
Carbon or stainless steel fibre earthed brushes placed closely over the
surface of the web of a press or a converting machine will leach away
the static charges down to earth. Passive eliminators are thus useful for
reduc ingver yhighlevelofs tati
cchar ges ,sayt ensofk V’ sdownt o
medi um hi ghlevelsofaf ewk V’s.However by their very nature, they are
not able to completely neutralize the surface electricity, therefore residual
charges remains on the substrate surface.
Measuring the static charge There is a variety of measuring instruments for static electricity available
in the market.
Some instruments are calibrated to measure the field at a given distance.
The surface voltage and the polarity are then displayed on the screen.
Other instruments indicate the electrical field strength in kV/m. To
calculate the surface voltage, the reading has to be multiplied by the
distance between instrument and surface.