Introduction To SPC

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 41

Six Sigma

eCourses
THE FUTURE OF SIX SIGMA WEB-BASED
TRAINING HAS ARRIVED

Introduction to SPC

Section 1: A Short History of SPC


Section 2: Types of Control Methods
Section 3: Run Charts vs. Control Charts
Section 4: Types of Control Charts
Section 5: Constructing a Control Chart
Section 6: Interpreting Control Charts

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.
Intro to SPC

Module Objectives

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 2 of 41
Intro to SPC

Section 1: A Short History of SPC


SPC - A Short History

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 3 of 41
Intro to SPC

Shewhart's Fundamental SPC Ideas

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 4 of 41
Intro to SPC

Shewhart's Fundamental SPC Ideas

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 5 of 41
Intro to SPC

Shewhart's Improvement Cycle

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 6 of 41
Intro to SPC

Section 2: Types of Control Methods


DMAIC Roadmap

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 7 of 41
Intro to SPC

What is a Control Method?

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 8 of 41
Intro to SPC

Error Conditions vs. Defects

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 9 of 41
Intro to SPC

Ranking and Definition of Control Methods

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 10 of 41
Intro to SPC

Ranking and Definition of Control Methods - Continued

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 11 of 41
Intro to SPC

Control Method Examples

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 12 of 41
Intro to SPC

Section 3: Run Charts vs. Control Charts


Run Charts

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 13 of 41
Intro to SPC

Smith vs. Jones (Activity)

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 14 of 41
Intro to SPC

Smith vs. Jones - Explanation - Part 1

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 15 of 41
Intro to SPC

Smith vs. Jones - Explanation - Part 2

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 16 of 41
Intro to SPC

Smith vs. Jones - Explanation - Part 2

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 17 of 41
Intro to SPC

Run Chart Limitations

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 18 of 41
Intro to SPC

Control Charts

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 19 of 41
Intro to SPC

Benefits of Control Charts

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 20 of 41
Intro to SPC

Section 4: Types of Control Charts


Types of Data

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 21 of 41
Intro to SPC

Chart Selection Flowchart

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 22 of 41
Intro to SPC

Attribute Charts for Defectives

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 23 of 41
Intro to SPC

Attribute Charts for Defects

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 24 of 41
Intro to SPC

Variable Charts for Sub-grouped Data

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 25 of 41
Intro to SPC

Variable Charts for Individual Observations

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 26 of 41
Intro to SPC

SPC Charts for Animal Crackers (Activity)

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 27 of 41
Intro to SPC

Section 5: Constructing a Control Chart


Utility Customer Service Center

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 28 of 41
Intro to SPC

Constructing an Xbar and R Chart

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 29 of 41
Intro to SPC

Xbar and R Charts - Gather the Data

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 30 of 41
Intro to SPC

Xbar and R Charts - Plot the Data

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 31 of 41
Intro to SPC

Xbar and R Charts - Calculate the Control Limits

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 32 of 41
Intro to SPC

Control Limits vs. Spec Limits

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 33 of 41
Intro to SPC

Section 6: Interpreting Control Charts


Points Outside the Control Limits

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 34 of 41
Intro to SPC

Groups of Points On One Side

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 35 of 41
Intro to SPC

Increasing and Decreasing Trends

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 36 of 41
Intro to SPC

Zone Definitions

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 37 of 41
Intro to SPC

The Eight Rules

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 38 of 41
Intro to SPC

Application of Control Chart Rules (Activity)

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 39 of 41
Intro to SPC

The Point

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 40 of 41
Intro to SPC

Module Review

© 1999-2005 Breakthrough Management Group, Inc. CONFIDENTIAL. Any Reproduction or Dissemination Strictly Prohibited. All Rights Reserved© September 03, Breakthrough
Management Group. Unpublished proprietary work available only under license. All rights reserved.

Page 41 of 41

You might also like