Electronic Motor

Protection Relays
E3 and E3 Plus

Give your
motor a health
check with
the E3
Complete Automation is the solution from Rockwell Automation, that keeps
you ahead of changing markets. Our core competence is supplying solutions
to ensure our customers are successful.
Complete Automation
Your connection to a better solution
• These days our customers expect more than just first class
products, they also expect
• More flexible manufacturing
• Higher productivity
• Lower total costs
• We at Rockwell Automation understand these requirements and
offer a solution with «Complete Automation».
• An example of Complete Automation can be seen within the
design concept behind the new MCS Electronic Motor
Protection Relays E3 and E3 Plus.
They open up new possibilities in the field of true Motor
Management and lead to increased productivity and
competitiveness for our customers.
2
Motor Management –
Total control, complete flexibility
• Motors are the modern day workhorse of today’s demanding
industrial automation environments. With the variety of
applications today it is important to make the right decisions to
optimise the operation and protection of the motors used within
a process.
• With a modular and flexible motor management program,
Rockwell Automation offers you a wide range of control, switching
and protection devices, with the latter further enhanced by the
introduction of the new E3 and E3 Plus ranges.
• Part of the comprehensive Modular Control System (MCS) the E3
range combines both protection, and control by incorporating
in-built communications, to offer a comprehensive, economic
solution.
 See how the E3
range can increase
the productivity
of your application
Comprehensive protective functions integrated in
one compact device
• You can now increase the performance, operational reliability and
efficiency of your automated systems with the Electronic Motor
Protection Relay E3, because the protection, warning, and
diagnostic functions are integrated in a single compact device.
• Utilising the most advanced semiconductor technology allows
integration of many functions into a very compact housing. Minimal
space requirements and the possibility of direct connection to the
relevent contactor, combined with high functionality leads to
lower installation and operational costs.

Intelligent communication provides predictive

maintenance possibilities
• The E3 devices collect, control and communicate important motor
status and data via the in-built DeviceNet connection.
• The intelligence gathered from the motor is transmitted via the
communications network, allowing users to use this information as
part of a predictive maintenance program, by recognising and
reporting potential faults prior to affecting production.
• This early warning facility helps reduce costly plant downtime and
unplanned maintenance work.

TM

3
 Busbar for direct contactor
mounting LED display
triggering/warning

LED display network status Test/Reset button

LED status display outlets

LED status display inlets

DeviceNet connection

Control terminal

Motor connection terminals

p to 45A)
45 mm wide (u
Only

Patented, new current sensing technology E3 compared with E3 Plus

The E3 relays combine the technologies of Hall Effect Current Characteristics E3 E3 Plus
sensing with signal processing and software algorithms to produce Thermal overload protection
a precise real time measurement of the motor phase and fault Phase failure protection
currents. Stall/High overload during Start
Jam/High overload during operation
Underload protection
Asymmetry protection
Warning functions
Number of Inputs 2 4
Number of Outputs 1 2
With the E3 and E3 Plus, two versions of Ground fault protection
the motor protection relays are available from which you can Thermistor input
choose the appropriate device for your application. Device Net comunication

4
Economic Motor Management
thanks to innovative technology and
compact dimensions

Innovative technology provide a complete

solution
• By using Hall Effect current sensing technology extremely • Thanks to the hall effect technology, the current recording over
compact devices are possible to reduce the overall size of a wide frequency range is exact and allows a maximum use of
control panels. With a footprint of only 45mm wide for devices the motor.
up to 45 Amps, the E3 set new standards in the design of
compact starters.

Ground Fault Protection effectively limits

potential damage
• Most of the insulation defects in motors lead to faults to
earth, with the danger of damage to both the motor and the
installation.
• The Ground Fault Protection of the E3 relay recognises these
faults immediately therefore limiting the potential damage that
could occur.
• The installation of a separate Core Balanced transformer to
evaluate fault currents is not necessary as this is already
included in the E3 Plus device.

Enhanced Motor Protection

in arduous applications via direct
temperature monitoring
• In addition to overload protection, the E3 Plus has
a PTC Thermistor input, for the direct connection of the
temperature sensor that monitors the temperature of a
motor, or any other temperature critical object.
• Precise temperature monitoring can be important for:
- Motors and Transformars
- Bearings and Machines
- Heating Elements
- Gases and cooling liquids
• External influences such as increased ambient temperature
due to broken or blocked ventilation can be detected before
damage can occur.
5

Simple and safe device programming
• With the on-board Communication facilities of the E3, motor
data as well as the parameters of the protective, warning and
diagnostic features of the device can be entered via PC or
laptop.
6
Ethernet
ControlNet
DeviceNet
DeviceNet is officially accepted as a
European standard.
More to it on page 27
Reduce your overall costs with DeviceNet
• Low costs per Node and simple integration
• Reduced planning costs
• Reduced installation and wiring costs
• Reduced commissioning time and overall costs
• Greatly enhanced diagnostics with intelligent devices
• Advanced warning and alarming possibilities
• Fast trouble shooting, reduced maintenance costs
• Reduced CAPEX
• Reduced OPEX
DeviceNet advantages
• ADR (Auto Device Replacement) means that in the event of a fai-
lure in a Networked component, the scanner will automatically
download the existing Device paramenters to its replacement.
• Autobaud functionality reduces the time required for node
commissioning.
• A choice of communication type such as polling (I/O polling),
cyclic, or COS (change of state) offers transmission processing
tailored to the application and helps to optimise the data traffic.
• Off line node recovery permits the configuration of a number of
devices in a network at the same time.
• The object oriented configuration allows simple upload and
download device and parameter data. (EDS = electronic data
sheet)
• The device configuration can easily be checked
• Configuration via RSNetworxTM for DeviceNet
You get more out of your installation with
communication over DeviceNet
Monitor your motor over DeviceNet and improve
the performance of the installation
• The Electronic Motor Protection Relays E3 provide important
information about the motor operating performance and the
installation over DeviceNet.
• Prewarning of failures can be initiated to avoid unplanned
operation break down.

Tailor made protection

• The easy to set parameters for a vast array of alarming,
trending and diagnostic data allows you to optimise each
application.

Motor diagnostic information helps you avoid

unnecessary down time
• Comprehensive diagnostic information simplifies predictive
maintenance programmes.
• The ability to monitor an overload situation and provide
«Time to Trip» and «Time to Reset» information helps reduce
the cost associated with lost production.
• Early warning of potential problems can optimise the overall
running of an installation.
• Expensive plant and machinery repairs can be avoided.
• In the event of a problem arising with your motor, the E3 will
let you know !!!

Network connectivity made easy

• No additional comunication and interface modules are required
with the E3 Electronic Overload Relay.
• Direct connection to DeviceNet is simple and uncomplicated,
with the power supply to the device derived from the DeviceNet
communication cable.

Integrated I/O, simplified control

• Integrated Inputs and Outputs within the E3 Electronic Overload
Relay simplify control design and wiring.
• Status information from devices such as Circuit Breakers
can be taken directly into the E3 Inputs (Breaker On, Off,
Tripped, etc)
• Control of devices such as contactor coils, actuators, indicator
lamps, etc can be driven directly from the E3 outputs.
• Configuration with RSNetworxTM for DeviceNet.

7
 Starter 11 kW 23 A / 400 V AC
Coordination Type 2

Reduced space, high functionality

3 Component starter using the:
• Circuit Breaker140M for increased short circuit protection.
• 100C Contactors for reliable motor switching.
• E3 Electronic Motor Protection Relay for comprehensive motor
protection, with comprehensive warning and diagnostic functionality
and in-built communication facilility.

Reduce panel space with

Rockwell Automation solutions

Compact starters reduce the overall size of

enclosures
• Designed as a system to save overall panel space.
• Modular approach of the MCS range means that high
packing density reduces panel space whilst increasing
performance.

8
Intelligent, compact and high performance
starters from Rockwell Automation
Simple and fast starter assembly
• The E3 fits perfectly to the Allen Bradley contactor
range and are interlocked with the yellow connection wedge
to ensure mechanical reliability.
• Further connection modules are available for fast and error
free connection of the contactor and the circuit breaker.

Fast and simple separate mounting

• The E3 can be mounted separately via a mounting bracket,
which can be snapped onto a DIN rail or alternatively screw
fixed on to a panel backplate. The panel adapter also provides
finger protection thus eliminating the risk of accidental
contact.

Programming on site
• The E3 device can be programmed via a hand held programming
device. This unit can also be used in conjunction with an
adapter to allow the device to installed in the front
of a control panel, such as an MCC cubicle.

Smart starter solutions to meet the needs of

today and tomorrow.
• The Modular construction of the MCS range simplifies the
design and construction of modern starter solutions.
• A complete range of connection modules, compact busbars
and accessories ease the construction of starters to conform
with EN 60439.
• Easy, fast and error free assembly has now become a reality
with the MCS range.

9
E3 and E3 Plus
complete the pioneer
Modular Control System MCS

MCS offers you more freedom of choice

You have the unique choice:
• Short Circuit Protection
With circuit breakers 140M
With fuses
• Motor Protection
With electronic motor protection relays E3
With electronic motor protection relays E1/E2
With circuit breakers 140M
With thermal motor protection relays 193-T
•Transformer Protection
With circuit breakers 140M
• Short Circuit Coordination MCS-the perfect fit…
Type «2» Type «1» • All MCS components match both mechanically and electrically
• Mounting to make assembly error free.
On bus bar On top hat rail • A consistent 9 mm design grid throughout simplifies planning
On mounting plates and installation.

10
 Bulletin 193-EC
Motor Protection

Bulletin 193-EC
Electronic Motor Protection Relays
E3 and E3 Plus
• Programmable Trip and Warnings Settings
• Adjustable Trip Class (5…30)
• PTC Thermistor Input (E3 Plus)
• Low-Level Ground (Earth) Fault Protection (E3
Plus)
• Ground Fault Range 1…5 A
• Integrated I/O’s (additional to Tripping Relays)
• E3: 2 Inputs / 1 Output
• E3 Plus: 4 Inputs / 2 Outputs
• Test/Reset Button
• LED Indicators
• Diagnostic Functions (History of Last 5 Trips)
• DeviceNet™ Communication

Table of Contents
Description Page Description Page
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Description
The E3 Overload Relay is a multi-function, solid-state microprocessor-based electronic overload
relay for the protection of single- or three-phase squirrel-cage induction motors. In addition to Your order must include:
providing ambient compensated overload protection, the E3 Overload Relay also includes
advanced features such as warning diagnostics, variable frequency and true RMS current • Cat. No. of the overload relay selected.
sensing, I/O capabilities, and direct DeviceNet connestivity. The E3 Plus Overload Relay offers
• If required, Cat. No. of any accessories.
the added features of zero sequence (core balance) ground fault protection, PTC thermistor
input, and additional I/O capabilites.
Conformity to Standards: Protective / Warning Functions:
IEC 947-4 • Thermal overload

CSA 22.2 No. 14 • Phase loss õ

UL 508 • Ground fault Ï

UL 1053 • Stall/High overload during start õ

Approvals: • Jam /High overload during run

CE • Underload

CSA Certified • PTC Ï

UL Listed • Current imbalance õÿ Trip only

PTB (planned, but not available at time of printing) Ï õ E3 Plus

Rockwell Automation 11
Bulletin 193-EC
Motor Protection
Product Overview
Product Configurations
The E3 Overload Relay is available in two configurations: the E3 and
E3 Plus. The following table illustrates the functional differences
between the two:
Feature E3 E3 Plus
Inputs 2 4
Outputs 1 2
Thermistor Input No Yes
Ground Fault Protection No Yes
Thermal Overload
Thermal Utilization
The E3 Overload Relay provides overload protection through true
RMS current measurement of the individual phase currents of the
connected motor. Based on this information, a thermal model is
calculated which simulates the actual heating of the motor. Percent
of thermal capacity utilization (% TCU) reports this calculated value
and can be read via the DeviceNet network. An overload trip occurs
when the value reaches 100 %.
Adjustable Settings
Thermal overload protection setup is accomplished simply by
programming the motor’s full load current rating (FLA) and the
desired trip class (5...30). Programming of the actual values through
software programming ensures the accuracy of the protection.
Thermal Memory
The E3 Overload Relay includes a thermal memory circuit designed
to approximate the thermal decay for a trip class 30 setting. This
means that the thermal model of the connected motor is maintained
at all times, even if the supply power is removed.
Reset Modes
Flexibility is afforded the end-user in the ability to select between
manual and automatic reset for an overload trip, allowing for broad
application. The point of reset is user adjustable from 1 to 100 %
TCU.
Time to Trip
During an overload condition, the E3 Overload Relay provides an
estimated time to trip that is accessible via the DeviceNet network.
This allows corrective action to be taken so that production may
continue uninterrupted.
Time to Reset
Following an overload trip, the E3 Overload Relay will not reset until
the calculated percentage of thermal capacity utilization falls below
the reset level. As this value decays, the time to reset, which is
accessible via the DeviceNet network, is reported.
Thermal Warning
The E3 and E30 Plus Overload Relay provides the capability to alert
in the event of an impending overload trip. A thermal warning bit is
set in the Warning Status word when the calculated percentage of
thermal capacity utilization exceeds the programmed thermal
warning level, which has a setting range of 0 to 100 % TCU.
12
Phase Loss
The E3 Overload Relay offers configurable phase loss protection in
allowing the installer to enable or disable the function plus set a time
delay setting, adjustable from 1.0 to 25.0 seconds. The trip level is
factory-set at a current imbalance measurement of 100 %.
Ground (Earth) Fault
The E3 Plus Overload Relay incorporates a zero sequence (core
balance) current transformer into its design for low level (arcing)
ground fault detection. Class 1 ground fault protection is provided
per UL 1053. Trip and warning settings are adjustable from 1.0 to
5.0 Amps.
Note: The E3 Plus Overload Relay is not a Ground Fault Circuit-
Interrupter for pesonnel protection as defined in article 100 of the
U.S. National Electric Code.
Stall
Stall is defined as a condition where the motor is not able to reach
full-speed operation in the appropriate amount of time required by
the application. This can result in motor overheating as current draw
is in excess of the motor’s full load current rating.
The E3 Overload Relay provides user-adjustable stall protection.
The trip setting has a range of 100 to 600 % FLA, and the enable
time is adjustable up to 0 and 250 seconds.
Jam (Overcurrent)
The E3 Overload Relay can respond quickly to take a motor off-line
in the event of a mechanical jam, thereby reducing the potential for
damage to the motor and the power transmission components.
Trip adjustments include a trip setting adjustable from 50 to 600 %
FLA and a trip delay time with a range of 0.1 to 25.0 seconds. A
separate warning setting is adjustable from 50 to 600 % FLA.
Underload (Undercurrent)
A sudden drop in motor current can signal conditions such as
• Pump cavitation
• Tool breakage
• Belt breakage
For these instances, rapid fault detection can help minimize damage
and aid in reducing production downtime.
Additionally, monitoring for an underload event can provide
enhanced protection for motors that are cooled by the medium
handled (e.g., submersible pump that pumps water). Such motors
can become overheated despite being underloaded. This can result
from an absence or an insufficient amount of the medium (due to
clogged filters, closed valves, etc.).
The E3 Overload Relay offers underload trip and warning settings
adjustable from 50 to 100 % FLA. The trip function also includes a
trip delay time with a range of 0.1 to 25.0 seconds.
Rockwell Automation
 Bulletin 193-EC
Motor Protection
Product Overview

Over-temperature Protection Inputs/Outputs

The E3 Plus Overload Relay provides motor over-temperature pro-
tection with the added provisions for terminating and monitoring of
stator winding-embedded positive temperature coefficient (PTC)
thermistors. PTC thermistors are semiconductors that exhibit a large
increase in resistance when the rated response temperature is ex-
ceeded. When the monitored PTC thermistor resistance exceeds
the response level of the E3 Plus Overlaod Relay (3400 Ω), it can
be set to trip immediately or programmed to set the PTC bit of the
Warning Status word.
Current Imbalance (Asymmetry)
The E3 Plus Overload Relay offers current imbalance trip and warn-
ing settings adjustable from 10 to 100 %. The trip function also in-
cludes a trip delay time with a range of 0.1 to 25.0 seconds.
Inputs allow for the connection of such devices as contactor and
disconnect auxiliary contacts, pilot devices, limit switches and float
switches. Input status can be monitored via the network and mapped
to a controller’s input image table. Inputs are rated 24 VDC and are
current sinking. Power for the inputs is sourced from the DeviceNet
network connection with convenient customer terminations at
control terminals 5 and 6.
Relay contact outputs can be controlled via the network for
performing such tasks as contactor operation.
Test / Reset Button
The Test/reset button located on the front of the E3 Overload Relay
allows the user to perform the following:

Current Monitoring Functions Test: The trip relay contact will open if the E3 Overload Relay is in
The E3 Overload Relay allows the user to monitor the following an un-tripped condition and the Test/Reset button is pressed.
operational data over the DeviceNet network:
• Individual phase currents (in amperes) Reset: The trip relay contact will close if the E3 Overload Relay is
• Individual phase currents (as a percentage of motor full load in a tripped condition, supply voltage is present, and the Test/Reset
current) button is pressed.
• Average current (in amperes)
• Average current (as a percentage of motor full load current) Single / Three-Phase Operation
• Percentage of thermal capacity utilized The E3 Overload Relay can be applied to three-phase as well as
• Current imbalance percentage single-phase applications. A programming parameter is provided for
• Ground fault current (E3 Plus: in amperes) selection between single- and three-phase operation. Straight-
through wiring is afforded in both cases.
Diagnostic Functions
The E3 Overload Relay allows the user to monitor the following DeviceNet Communications
diagnostic information over the DeviceNet network: The E3 Overload Relay is a Group 2 “slave only” device and supports
• Device status the following:
• Trip status • Polled I/O messaging
• Warning status • Change-of-state/cyclic messaging
• Time to an overload trip • Explicit messaging
• Time to reset after an overload trip • Group 4-Off-line node recovery messaging
• History of past five trips. • Full parameter object support
Status Indicators • Auto-baud network rate identification
• Configuration consistency value
The E3 Overload Relay provides the following LED indicators:

Network Status: This green/red LED indicates the status of the

Catalog Number Explanation
network connection. 193 - EC1 B B

TRIP/WARN: This LED flashes an amber code under a warning

condition and a red code when tripped. Type Current Rating Contactor Size
[A] õ Bulletin 100-C
EC1 E3
OUT A and OUT B: These amber LEDs illuminate when the output EC2 E3 Plus A 1…5 B C09…C23
contacts are commanded closed. B 3…15 D C30…C43
Bulletin C 5…25
Number E C60…C85
D 9…45
IN 1…4: These amber LEDs illuminate when the user-connected E18…90
device contact is closed. õ For applications > 90 A, consult your local Rockwell
Automation sales office.
Note: IN 3, IN 4 and OUT B are available only on the E3 Plus Over-
load Relay. Further informations concerning the use and the start up of the E3
Overload Relay is described in the user manual. The pdf-file of the
user manual is available under www.ab.com\manuals.

Rockwell Automation 13
Bulletin 193-EC
Motor Protection
Product Selection

Bulletin 193-EC1 Electronic Motor Protection Relays – Direct Contactor Mount to Contactor 100-C
• 2 Inputs
• 1 Outputs

Mounts to Contactor õ Adjustment Range [A] Ï Cat. No.

100-C09…100-C23 1…5 193-EC1AB
100-C09…100-C23 3…15 193-EC1BB
100-C09…100-C23 5…25 193-EC1CB
100-C30…100-C43 1…5 193-EC1AD
100-C30…100-C43 3…15 193-EC1BD
100-C30…100-C43 5…25 193-EC1CD
100-C30…100-C43 9…45 193-EC1DD
100-C60…100-C85 9…45 193-EC1DE
100-C60…100-C85 18…90 193-EC1EE

Bulletin 193-EC2 Electronic Motor Protection Relays – Direct Contactor Mount to Contactor 100-C
• 4 Inputs
• 2 Outputs
• Built-in Ground Fault Sensor
• PTC Thermistor Input

Mounts to Contactor õ Adjustment Range [A]þ Ï Cat. No.

100-C09…100-C23 1…5 193-EC2AB
100-C09…100-C23 3…15 193-EC2BB
100-C09…100-C23 5…25 193-EC2CB
100-C30…100-C43 1…5 193-EC2AD
100-C30…100-C43 3…15 193-EC2BD
100-C30…100-C43 5…25 193-EC2CD
100-C30…100-C43 9…45 193-EC2DD
100-C60…100-C85 9…45 193-EC2DE
100-C60…100-C85 18…90 193-EC2EE

Accessories
Description For use with Package Qty. Cat. No.

193-EC__B 193-ECPM1

DIN Rail/Panel Adapter ÿ 193-EC__D 1 193-ECPM2

193-EC__E 193-ECPM3

Programming and Control Terminal 193-EC__ 1 193-PCT

3 m Communication Cable 193-C30

193-PCT 1
10 m Communication Cable 193-C100
120 V Supply 2707-PS120
193-PCT 1
220 V Supply 2707-PS220

Door Mounting Kit 193-PCT 1 1201-DMA

õ For applications requiring trip class settings greater than class 20, consult your local Rockwell Automation sales office for proper contactor
selection.
Ï For applications greater than 90 A, consult your local Rockwell Automation sales office.
ÿ The electronic motor protection relay can be mounted separately to top-hat rail EN 50 02-35.

14 Rockwell Automation
 Bulletin 193-EC
Motor Protection
Specifications

Main Circuits

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E

Rated Insulation Voltage
690 VAC
(Ui)
Rated Impulse Strength
6 kVAC
(Uimp)
Rated Operating Voltage
690 VAC / 600 VAC
(Ue) IEC/UL
Rated Frequency 20…250 Hz

Terminal Cross-Sections

Terminal Type
M5 M8
Terminal Screws
Flexible-Stranded
with Ferrule 1 x 2.5…16 mm2 1 x 4…35 mm2
Torque 2.5 Nm 4 Nm
Flexible-Stranded
with Ferrule 2 x 6…10 mm2 2 x 4…25 mm2
Torque 3.4 Nm 4 Nm

Stranded/Solid
Torque 1 x 2.5…25 mm2 / 14…6 AWG 1 x 4…50 mm2 / 12…1 AWG
2.5 Nm / 22 lb-in 4 Nm / 35 lb-in

Stranded/Solid
Torque 2 x 6…16 mm2 / 10…6 AWG 1 x 4…35 mm2 / 6…2 AWG
3.4 Nm / 30 lb-in 4 Nm / 35 lb-in
Pozidriv Screwdriver Size 2 —
Slotted Screwdriver 1 x 6 mm —
Hexagon Socket Size SW — 4 mm

Maximum Heat Dissipation

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E
E3 3.83 W 4.43 W
E3 Plus 4.53 W 5.13 W

Current Reporting Accuracy

Phase Currents:
100 % min. FLA Setting Value… 720 % max. FLA Setting Value +/- 5 %
50 %…100 % min. FLA Setting Value +/- 10 %
Ground Current (0.5…9.0 A) +/- 10 %

Rockwell Automation 15
Bulletin 193-EC
Motor Protection
Specifications

Control Circuits

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E

Power Supply Ratings

Rated Supply Voltage (Us) 24 VDC (supply via DeviceNet connection)
Operating Range 11…25 VDC
Power Consumption
E3 3.2 Watts
E3 Plus 3.9 Watts
Output Relay Ratings
Form A
Type of Contacts
SPDT–NO

Rated Insulation Voltage (Ui)

300 VAC

Rated Operating Voltage (Ue)

250 VAC
Rated Operating Current
(Ie) 5A
Minimum Operating Current 10 mA @ 5 VDC
according to UL/CSA B300
Switching Capacity
according to IEC AC-15
Resistive Load Rating
5 A, 250 VAC / 5 A, 30 VDC
(cos ϕ = 1.0)
Inductive Load Rating
(cos ϕ = 0.4) 2 A, 250 VAC / 2 A, 30 VDC
(L/R = 7 ms)
Input Ratings
Supply Voltage 24 VDC ± 10 % (provided by E3 and E3 Plus)
Thermistor/PTC Input Ratings
Max. No. of Sensors in Series 6
Max. Cold Resistance of PTC
1500 Ω
Sensor Chain
Trip Resistance 3400 Ω ± 150 Ω
Reset Resistance 1600 Ω ± 100 Ω
Short-Circuit Trip Resistance 25 Ω ± 10 Ω

UL Short-Circuit Ratings
Cat. No. High available Short-Circuit Current [kA] Maximum Voltage [V]
193-EC_B 5 600
193-EC_D 5 600
193-EC_E 5 600

IEC Short-Circuit Ratings

Cat. No. Rated Short-Circuit Current Iq [kA] Maximum Voltage [V]
193-EC_B 100 690
193-EC_D 100 690
193-EC_E 100 690

16 Rockwell Automation
 Bulletin 193-EC
Motor Protection
Specifications

Control Circuits, Continued

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E

Thermistor/PTC Input Ratings, Continued

Maximum Voltage
PTC Terminals 7.5 VDC
(RPTC = 4 kΩ)
Maximum Voltage
PTC Terminals 30 VDC
(RPTC = open)
Response Time 500 ms

4000

1330

550

250

PTC-Sensor Characteristic 100

20
10
-20 C TNF-20K TNF+15K
0C TNF- 5K TNF+ 5K
TNF
According to IEC 34-11-2
Control and DeviceNet Terminal Cross-Sections
Terminal Screws M3
Flexible-Stranded with
Ferrule 1 x 0.25…2.5 mm2
Torque 0.55 Nm
Flexible-Stranded with
Ferrule 2 x 0.5…0.75 mm2
Torque 0.55 Nm
Coarse-Stranded/Solid 1 x 0.2…4.0 mm2 / 24…12 AWG
Torque 0.55 Nm / 5 lb-in
Coarse-Stranded/Solid 2 x 0.2…1.5 mm2 / 24…16 AWG
Torque 0.55 Nm / 5 lb-in
Slotted Screwdriver 0.6 x 3.5 mm

Electromagnetic Compatibility Ratings

Immunity–
Electrostatic Discharge 8 kV Air Discharge, 6 kV Contact Discharge (Class A)
RF Immunity 10 V/m (Class A)
Electrical Fast Transient/Burst 4 kV (Power), 2 kV (Control + Communication) (Class A)
Surge 2 kV (L-E), 1 kV (L-L) (Class A)
Emissions –
Radiated Emissions Class A
Conducted Emissions Class A

Rockwell Automation 17
Bulletin 193-EC
Motor Protection
Specifications

Environmental Ratings

Cat. No. 193-EC_B, 193-EC_D Cat. No. 193-EC_E

Ambient Temperature
Storage -40 °C…85 °C (-40 °F…185 °F)
Operating (open) -20 °C…55 °C (-4 °F…131 °F)
Operating (closed) -20 °C…40 °C (-4 °F…104 °F)
Humidity
Operating 5 %…95 % non-condensing
Damp Heat– Steady-State 92 % relative humidity, 40 °C (104 °F), 56 days
(per IEC 68-2-3)
Damp Heat– Cyclic 93 % relative humidity, 25 °C/40 °C (77 °F/104 °F), 21 cycles
(per IEC 68-2-30)
Vibration
3G
(according to IEC 68-2-6)
Shock
30 G
(according to IEC 68-2-27)
Protection Class
193-ECxxx 1P20

General
0.80 kg 1.23 kg
Approximate Weights
(1.77 lb) (2.71 lb)
Standards IEC 947, CSA C22.2 Nr.14, DIN VDE 0660, EN 60 947, UL 508, UL 1053
Approvals CE, CSA, PTB (pending), UL

Protection and Warning Summary

Inhibit Time Settings

Trip Enable Warning Trip Level Settings Trip Delay Settings Warning Level Settings õ
Protective
Function Factory
Factory
Factory Factory Range Default Range Default Range Range Default
Default
Default Default [sec] [sec] [sec] [sec]
1.0…2250 A Trip Class Trip Class 0…100 %
Thermal Overload
enabled disabled
Ï Ï 5…30 10 TCU
85 % — —

Phase Loss enabled — ÿ ÿ 0.1…25.0 1.0 — — 0…250 0

Ground (Earth)
Fault
disabled disabled 1.0…5.0 A 2.5 A 0.1…25.0 0.5 1.0…5.0 A 2.0 A 0…250 10

Stall 100…600 600

0…250 þ 10 þ — — — —
%FLA þ % FLA þ
(High Overload disabled —
During Start)
Jam (High 50…600 50…600 %
Overload During disabled disabled 250 % FLA 0.1…25.0 5.0 150 % FLA 0…250 10
Run) % FLA FLA
50…100 50…100 %
Underload disabled disabled 50 % FLA 0.1…25.0 5.0 70 % FLA 0…250 10
% FLA FLA
PTC-Thermistor disabled disabled — — — — — — — —
Current
Imbalance disabled disabled 10…100 % 35 % 0.1…25.0 5.0 10…100 % 20 % 0…250 10
(Assymetry)
Comm Fault enabled disabled — — — — — — — —
Comm Idle disabled disabled — — — — — — — —

õ Inhibit Time settings are used for both trip and warning functions.
Ï The FLA Setting range of 1.0…2250 A is covered by 13 frame sizes. Default values are dependent upon rating of the product.
ÿ Phase loss trip level is set at a current imbalance greater than or equal to 100 % and is not user-adjustable.
þ Stall Protection is only applicable to the motor starting sequence.

18 Rockwell Automation
 Bulletin 193-EC
Motor Protection
Specifications

Time/Current Trip Curves

E3 + E3 Plus E3 + E3 Plus
Trip Class 5 Trip Class 10

cold cold

hot hot
Time [seconds]

Time [seconds]

Rated Current [A] Rated Current [A]

E3 + E3 Plus E3 + E3 Plus
Trip Class 20 Trip Class 30

cold cold
hot hot
Time [seconds]

Time [seconds]

Rated Current [A] Rated Current [A]

Rockwell Automation 19
Bulletin 193-EC
Motor Protection
Specifications

Typical Wiring Schematics – IEC

Single-Phase Three-phase

A1 1 3 5 A1 1 3 5

K1 K1
A2 2 4 6 A2 2 4 6

T1 T2 T3 T1 T2 T3

M M

L1

13
E3
Out A
14

95
E3
Trip Relay õ
96

A1

A2

N
ÿ õContact shown with supply voltage applied

20 Rockwell Automation
 Bulletin 193-EC
Motor Protection
Specifications

Typical Wiring Schematics – IEC

Example: Reversing Starter Application

Main Circuit Control Circuit Communication

shield

shield
white
black
blue

red

Rockwell Automation 21
Bulletin 193-EC
Motor Protection
Approximate Dimensions

Approximate dimensions are shown in mm (inches).

Dimensions are not to be used for manufacturing purposes.

Bulletin 109 Starter Approximate Dimensions

A H J

D2 øD

D1

E2
B

B1

E1 C

E3 + E3 Plus

Cat. No. Contactor Width Height Depth

Cat. No. A B B1 C E1 E2 D1 D2 H J ØD
193-EC_ 100-C09, 45 188.3 145.1 107 11.4 67.9 60 35 85.1 2 Ø4.2
_B -C12 (1-25/32) (7-13/32) (5-23/32) (4-7/32) (29/64) (2-43/64) (2-23/64) (1-3/8) (3-23/64) (5/64) (11/64Ø)
-C16, -C23
193-EC_ 100-C30, 45 188.3 145.1 107 11.4 67.9 60 35 104 2 Ø4.2
_D -C37 (1-25/32) (7-13/32) (5-23/32) (4-7/32) (29/64) (2-43/64) (2-23/64) (1-3/8) (4-3/32) (5/64) (11/64Ø)
193-EC_ 100-C43 54 188.3 145.1 107 11.4 67.9 60 45 107 2 Ø4.2
_D (2-1/8) (7-13/32) (5-23/32) (4-7/32) (29/64) (2-43/64) (2-23/64) (1-25/32) (4-7/32) (5/64) (11/64Ø)
193-EC_ 100-C60, 72 236.1 173.2 124.6 11.4 89.8 100 55 125.5 2 Ø5.5
_E -C72, -C85 (2-53/64) (9-19/64) (6-13/16) (4-29/32) (29/64) (3-17/32) (3-15/16) (2-11/64) (4-15/16) (5/64) (7/32Ø)

22 Rockwell Automation
 Bulletin 193-EC
Motor Protection
Approximate Dimensions

Approximate dimensions are shown in mm (inches). Dimensions are not to be used for manufacturing purposes.
Panel Mount Adapter (For Use With Cat. No. 193-EC_ _B)

Panel Mount Adapter (For Use With Cat. No. 193-EC_ _D)

Rockwell Automation 23
Bulletin 193-EC
Motor Protection
Approximate Dimensions

Approximate dimensions are shown in mm (inches). Dimensions are not to be used for manufacturing purposes.
Panel Mount Adapter (For Use With Cat. No. 193-EC_ _E)

24 Rockwell Automation
 Copy!

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Bulletin 193-EC
Motor Protection
Notes

26 Rockwell Automation
DeviceNet officially accepted
as a European standard

The European Committee for electrotechnical standardization The ODVA is represented world wide. DeviceNet, as open
(CENELEC) has officially passed DeviceNet as a European communication network, connects devices on the installation
standard. The new standard has the title EN 50325 “Industrial level such as sensors, push button switches, motor starters and
communications subsystem based on ISO 11898 (CAN) for drives with control systems.
controller-device interfaces”. DeviceNet has gained major
approval among the member states. You find further information about DeviceNet under
http://www.odva.org
The conformity with EN 50325, the availability of DeviceNet
devices and solutions of more than 300 ODVA members as well
as the great customer satisfaction promise a furthermore high
growth rate for the future.

27
Rockwell Automation
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Publication 193-SG001A-EN-P November 2000 © 2000 Rockwell International Corporation. All rights reserved. Printed in Switzerland.