Wa0004

Settings and malfunctions
Designation Control Unit for OSE-Separators with self-cleaning bowl

Type E 40
No. 8555-9201-160
Edition 1010
GEA Mechanical Equipment / GEA Westfalia Separator

2 8555-9201-160 / 1010
TRANSLATION OF ORIGINAL MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be addressed to:
GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com

8555-9201-160 / 1010 3
For your safety

• Take special care when carrying out operations marked with this
symbol -
otherwise danger to life!
• Strictly adhere to instructions marked with this symbol.

This avoids damage to the separator and other equipment.
Note: • This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator or plant compo-
nents and the processes.

4 8555-9201-160 / 1010
1 Timer overview 7
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
1.7 Timer Description - T00 to T62 ............................................................14
2 Counter and Time Records 17
2.1 Default settings Counter - Time records ................................................18

2.2 Description Counter – Time Records .....................................................19
2.3 Settings Temperature – Ejection monitoring ..........................................20
3 Maintenance intervals and settings 21
3.1 Maintenance interval of the separator....................................................22

3.2 Maintenance interval of the Waterdetector (WMS-Sensor) ...................22
3.3 Waterdetector (WMS Sensor) check .....................................................23
4 Program logic 25
4.1 Program Logic - Symbols …- 0136 - … .................................................26

4.3 Program Logic - Symbols …- 91 - … .....................................................38
5 Trouble Shooting - Operating faults summary 45
5.1 Alarm overview .......................................................................................46

5.2 Alarm #00 - Know-How Protection .........................................................47
5.3 Alarm #01 - Motor Protection .................................................................48
5.4 Alarm #05 - TAL Oil Feed ......................................................................49
5.5 Alarm #06 - TAH Oil Feed ......................................................................50
5.6 Alarm #07 - Ejection Monitoring .............................................................51
5.7 Alarm #08 - LAHH Sludge Tank .............................................................52
5.8 Alarm #09 - Feed Pump Fault ................................................................53
5.9 Alarm #10 - Sludge Pump Fault .............................................................54
5.10 Alarm #11 Vibration Stage 1 ..................................................................55
5.12 Alarm #15 - WMS system Fault .............................................................57
5.13 Alarm #18 - Bowl Monitoring ..................................................................58
5.14 Alarm #19 - Separator Motor Off ............................................................59
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump ........................60
5.16 Alarm #23 - WMS Activated Too Often ..................................................61
5.17 Alarm #27 - Maintenance .......................................................................62
5.18 Alarm #28 - Warning Water content.......................................................63
5.19 Alarm #31 - TAL Oil Feed Warning ........................................................64
5.20 Alarm #32 - TAH Oil Feed Warning .......................................................65
5.22 Alarm #34 - Bowl Monitoring speed .......................................................67
5.23 Alarm #35 - Motor Start monitoring ........................................................68

8555-9201-160 / 1010 5
5.24 Alarm #36 - Belt monitoring ...................................................................69

5.25 Alarm #37 - Max.- speed monitoring ......................................................70
5.26 Alarm #38 - Min.- speed monitoring .......................................................71
5.27 Alarm #39 - PT 1 Monitoring ..................................................................72
5.28 Alarm #40 - No Water Seal ....................................................................73
5.29 Alarm #41 - Min. Separating Time .........................................................74
5.30 Alarm #42 - SMS Sensor Fault ..............................................................75
5.31 Alarm #43 - SMS Sensor Active ............................................................76
5.32 Alarm #44 - PAL 1 Clean Oil Discharge.................................................77
5.33 Alarm #45 - PAH 1 Clean Oil Discharge ................................................78
5.34 Alarm #46 - EMERGENCY STOP .........................................................79
5.35 Alarm #48 - Water discharge overflow ...................................................80
5.36 Alarm #49 - MAINTENANCE required WMS Sensor .............................81
6 Alarm Simulation und Test 83
6.1 Alarms #01 - #10 ....................................................................................83

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87
6.5 Alarms #41 - #50 ....................................................................................88
7 Ejection monitoring / Bowl monitoring 89
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:............90

7.2 Graphic description Ejection- / Bowl monitoring - Speed:......................91
8 Bowl volumes / Speed setpoints 93
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

6 8555-9201-160 / 1010

8555-9201-160 / 1010 7
1 Timer overview
1.1 Timerlist OSE 5-…-… ..............................................................................8

1.2 Timerlist OSE 10-…-… ............................................................................9
1.3 Timerlist OSE 20-…-… ..........................................................................10
1.4 Timerlist OSE 40-…-… ..........................................................................11
1.5 Timerlist OSE 80-…-… ..........................................................................12
1.6 Timerlist OSE 120-…-… ........................................................................13
1.7 Timer Description - T00 to T62 ............................................................14

8 8555-9201-160 / 1010
1.1 Timerlist OSE 5-…-…

Control Unit E40 Separator-Type
Timer OSE 5
Timer
limits -0136- -0196- -91-

Full Text Display Text Min. / Max. HFO LO LO / (M)DO / HFO
(Option)
sec
T00 Partial ejection Partial ejection 1 1 1
T01 Displacement water Displacement 2 8 6 6 6
T02 Filling water Filling 2 8 5 5 5
T03 Waiting Waiting 5 5 5
T04 Total ejection Total ejection 1 1 1
T05 Speed recovery after Total ejection Speed rec.Total 8 8 8
T06 Closing water impulse Closingwater imp 0,08 0,08 0,08
T07 Alarm delay Alarm delay 5 15 10 10 10
T08 Waiting after displacement Wait aft.displac 5 5 5
T09 Waiting after filling Wait aft.filling 5 5 5
T10 Separator starting Separator Start 240 240 240
T11 Alarm bridging Alarm-bridging 15 40 30 30 30
T12 Waiting after 1. ejection Wait aft.1.Eject 10 10 10
T13 Speed recovery after partial ejection Speed rec.part. 8 8 8
T14 Closing water interval Closing Interval 300 1800 600 600 600
T15 Circulation valve close Circ.valve clos 60 0 0
T16 Circulation valve open Circ.valve open 5 0 0
T17 Water content bridging Water content bridg 0 600 0
T18 Sludge tank alarm delay LSHH-Sludgetank 10 10 10
T19 Water impulse by start Wat.Imp.by start 3 3 3
T20 Separation Separation 3 600 3 600 3 600
T21 Min separation time with SMS Min-Sep.-Time 600 0 0
T22 High water content High water cont. 2 30 10 10 0
T23 Feed pump delay Feedpump delay 300 300 300
T24 Sludge pump delay off Sludgep.delay 5 5 5
T25 Vibration 1 delay Vibro 1 180 180 180
T27 SMS low pressure delay SMS PSL delay 5 15 10 0 0
T28 Ejection monitoring Ejection monitor 5 5 5
T29 Brake for separator Brake for Sep. 300 300 300
T30 Cooling Interval Cooling interval - - -
T31 Cooling water Cooling water - - -
T32 WMS-Mode WMS-Mode 0 3 600 0
T33 SMS-Mode SMS-Mode 0 0 0
T34 Circulation valve delay Circ.valve delay 1 20 0 10 0
T35 Water seal broken delay Water.Seal brok. 0 2 0 1 0
T36 SMS pressure check SMS Press.Check 0 1 0
T37 SMS Waiting SMS Waiting 0 3 0
T38 WMS Sensor flushing WMS Sensor flush 0 20 0
T39 Separator off after idle run Separator off 1 800 1 800 1 800
T40 CU-Sludgepump On CU-Sludgepu.On 20 20 20
T41 CU-Sludgepump Off CU-Sludgepu.Off 600 600 600
T42 Free Free - - -
T43 Free Free - - -
T44 SMS-Sensor-Check SMS-Sensor-Check 15 40 25 25 0
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 25 0 20 0
T60 Start Impulse Start Impulse 6 6 0
T61 Sensor interval Sensor interval 2 2 0
T62 Sensor impulse Sensor impulse 1 1 0

8555-9201-160 / 1010 9

Timer OSE 10
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

10 8555-9201-160 / 1010

Timer OSE 20
Timer
limits -0136- -0196- -91-

(Option)
sec
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-160 / 1010 11

Timer OSE 40
Timer
limits -0136- -0196- -91-

(Option)
sec

T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -
T47 Min.SMS Time Min.SMS Time 1 9 0 3,5 0

12 8555-9201-160 / 1010

Timer OSE 80
Timer
limits -0136- -0196- -91-

(Option)
sec
T29 Brake for separator Brake for Sep. 1 200 1 200 1 200
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

8555-9201-160 / 1010 13

Timer OSE 120
Timer
limits -0136- -0196- -91-

(Option)
sec
T06 Closing water impulse Closingwater imp 1 1 1
T42 Free Free - - -
T43 Free Free - - -
T45 Free Free - - -
T46 Free Free - - -

14 8555-9201-160 / 1010
1.7 Timer Description - T00 to T62

Active in
Timer Designation Action Description
-0136- -0196- -91-
Operating water valve V 3 The bowl sludge space is partial emptied by actu-
T00 Partial ejection
opens ating the operating water valve V 3. (Option) X X X
The bowl contents are displaced without loss by

Displacement water valve V 2 opening V 2. If preselected in the program, the
T01 Displacement water
opens setting will be taken from the automatic computing X X X
function during the sensor test.
The filling process creates the required water seal

inside the bowl by opening V 2. If preselected in
the program, the setting will be taken from the
T02 Filling water Filling water valve V 2 opens
automatic computing function during the sensor --- X X
test. Filling water is also active during WMS-
Sensor Check for HFO separators.
Oil feed valve V 1 closes.

After pressing start/stop, the timer is activated
T03 Waiting Clean oil discharge pressure is
before the displacement water function is initiated. X X X
reduced.
Operating water valve V 3 The bowl sludge space is emptied by actuating the
T04 Total ejection
opens operating water valve V 3. X X X
Speed recovery after Timer to compensate a speed drop occured during

T05
Total ejection total ejection. X X X
Closing water impul- Operating water valve V 3 Timer for safety water to keep the bowl closed
T06
se opens during separation. X X X
After timer is expired, product After timer is expired, the standard alarms like
T07 Alarm delay
feed valve V 1 closes. PAL1/PAH1, TAL/TAH, PAH2 ect. will be initiated. X X X
Waiting after Timer to stabilize the system after displacement

T08
displacement process. X X X
T09 Waiting after filling Timer to stabilize the system after filling process. --- X X
Start button of motor starter

Timer for monitoring operating speed after motor
T10 Separator starting activated and start-up of sepa-
start. X X X
rator motor.
T11 Alarm Bridging Alarms not activated. Timer to stabilize the process conditions! X X X
Waiting after 1. Timer to compensate a speed drop occured during

T12
ejection 1. ejection. X X X
Speed recovery after Timer to compensate a speed drop occured during

T13
partial ejection partial ejection. (Option) X X X
T14 Closing water interval Time interval between two closing water pulses. X X X
Circulation valve
T15
close
Circulation valve V 5 closes. Timer in which the circulation valve is closed! X --- ---
Circulation valve Circulation valve V 5 opens. Timer in which the circulation valve is opened!
T16
open WMS Sensor is activated. WMS Sensor Signal is checked. X --- ---
Time to prevent wrong indication for Water content

Water content Warning for Water content is
T17
bridging not active
Warning due to high amount of filling water. Active --- X ---
after separation start and after SMS-Mode.
Sludge tank alarm Alarm is activated when timer

T18
delay
Timer delay for sludge tank alarm. X X X
has elapsed. Start of ejection

8555-9201-160 / 1010 15
Active in
-0136- -0196- -91-
program.
Water impulse by Operating water valve V 3 Timer for closing the bowl after separator is on
T19
start opens operating speed. X X X
T20 Separation Product feed valve V 1 opens Timer for adjusting the separating time. X X X
In case of pressure drop (SMS Timer in which a system pressure drop is eva-
Min separation time PT 2) during T21 , triggering of luated as an alarm.
T21
with SMS alarm "Minimum separating X --- ---
time during SMS" Timer starts together with timer 20.
Alarm is activated when timer

has elapsed. The water dis-
Timer to trigger the alarm "High water content"
charge valve V 6 is open
only when the WMS sensor senses water during
T22 High water content while T 22 is activated, water
timer T 22. The timer is activated only when SMS X X ---
discharge valve V 6 is then
sensor PT 2 senses pressure.
closed and oil feed valve V 1
goes into circulation mode!
Feed pump is switched off Timer which switches off the feed pump after a
T23 Feed pump delay
after preset delay time of T23. delay time so that the heaters can cool off! X X X
Timer which switches off the sludge pump after a
Sludge pump delay After delay time of T 24,
T24
off sludge pump is switched off.
delay time to ensure that the sludge tank is emp- X X X
tied completely.
After delay time of T 25, an Timer which triggers the alarm "Vibration stage 1"
T25 Vibration 1 delay
ejection is initiated. only when the signal is activated for the time T 25! X X X
After delay time of T 26, the
safety water valve V 2 is
opened and the pneumatic Timer which triggers the alarm "Vibration stage 2"
T26 Vibration 2 delay
brake (option) actuated. The when the signal is activated for the time T 26! X X X
separator motor is shut down
immediately.
After delay time of T 27 within
Timer which triggers the alarm "Min separating
SMS low pressure time T 21 an alarm and ejec-
T27
delay tion is triggered in case of
time" when the signal is activated for the time T X --- ---
27!
pressure drop!
Monitoring of motor current or Timer which triggers the alarm "Ejection monitor-
speed during ejection phase. ing" when the motor current measured during this
T28 Ejection monitoring An ejection is initiated and the time does not exceed the preset offset value or X X X
product feed valve V 1 the speed measured during this time does not
switched to circulation mode. exceed the preset speed offset value.
Brake is actuated for time T Timer which automatically breaks down the sepa-
T29 Brake for separator
29. rator after an alarm "Vibration stage 2". X X X
T30 Free
T31 Free
Water discharge valve V 6
T32 WMS-Mode closes. Timer for process monitoring during separation! --- X ---
Circulation valve V 5 closes.
Water discharge valve V 6 Timer for sludge space monitoring. Only the SMS
T33 SMS-Mode closes. sensor PT 2 is activated. The sludge content of --- X ---
Circulation valve V 5 closes. the bowl is checked.
Circulation valve V 5 closes.
Circulation valve Water discharge valve V 6
T34
delay opens and closes after run-
Timer to flush the WMS sensor. --- X ---
down of the timer.
Circulation valve V 5 opens.
Water discharge valve V 6 Timer which triggers the alarm "Water seal bro-
Water seal broken closes. ken" only when the WMS sensor senses oil for the
T35
delay Triggering of alarm "water time T 35. The timer is activated only when SMS --- X ---
seal broken" after timer run- sensor PT 2 senses pressure.
down.

16 8555-9201-160 / 1010
Active in
-0136- -0196- -91-
Bowl is filled in intervals controlled by T37 with
Filling water valve V 2 opens filling water to check whether the sludge space is
T36 SMS pressure check in intervals until SMS sensor filled with sludge. If the sludge space is not full, X --- ---
PT 2 is activated. the SMS sensor PT 2 must respond to pressure. If
pressure is not increasing, an ejection is triggered.
Timer to set the interval between two filling water
Filling water valve V 2 closes.
T37 SMS Waiting
SMS sensor PT 2 is activated.
pulses for sludge space monitoring! See also X --- ---
SMS pressure check, above.
WMS sensor not activated.
SMS sensor PT 2 not acti- Timer to flush the sensing line after the first pro-
WMS Sensor flush-
T38
ing
vated. gram start so that it is clean and excessive filling --- X ---
Water discharge valve V 6 water is discharged!
opens.
Separator off after After delay T 39, the separa- Timer delay for separator motor stop. Function
T39
idle run tor motor is switched off. must be preselected in the program. X X X
Timer to operate the sludge pump until the sludge
T40 CU-Sludge pump On Sludge pump activated.
tank is completely emptied. X X X
T41 CU-Sludge pump Off Sludge pump not activated. Time interval between two sludge pump starts. X X X
T42 Free
T43 Free
Circulation valve V 5 closes. Timer in which the function of the SMS sensor PT
Water discharge valve V 6 2 is tested. If T44 is elapsed without SMS Sensor
T44 SMS-Sensor-Check
closes. PT 2 Signal, Alarm "SMS sensor failure during X X ---
SMS sensor PT 2 is activated. WMS-SMS check" is triggered.
T45 Free
T46 Free
When SMS Sensor PT 2 is Capacity and machine type-dependent timer
activated while T 47 is run- which determines the increse of water in the lube
ning, the water discharge oil during WMS mode. The pressure increase is
T47 Min.SMS Time
valve V 6 is opened for 3 evaluated as a function of T 47 over several --- X ---
seconds and Counter 5 successive cycles which are defined via counter 5
counts the PT 2 signal. "SMS time interval water content"
Timer to fill filling water into the bowl. This timer
runs before timer T61 and T62. Timer is required
T60 Start Impulse Filling water valve V 2 opens.
for the automatic calculation of timers 01 and 02. X X ---
Timer is protected.
Timer to set the interval between two sensor

T61 Sensor interval Filling water valve V 2 closes. impulses, T62. X X ---
Timer is protected.
Timer to fill filling water into the separator bowl.

This timer operates pulse-wise together with timer
T62 Sensor impulse Filling water valve V 2 opens. T61 after timer T60. Timer is required for the X X ---
automatic calculation of the timers 01 and 02.
Timer is protected.

8555-9201-160 / 1010 17
2 Counter and Time Records
2.1 Default settings Counter - Time records ................................................18

2.2 Description Counter – Time Records .....................................................19
2.3 Settings Temperature – Ejection monitoring ..........................................20

18
Control Unit
2.1
Separator-Type
Text Display Remarks OSE OSE OSE OSE OSE OSE
Full Text
(P = Setpoint; A = actual value) 5 10 20 40 80 120
Counter
C1 Flushing:
C01 Flushing Flushing counter 5 5 5 5 5 5
P: 5
A: 0
C2 Partial Ejection:
C02 Partial Ejection Partial ejection counter 5 5 5 5 5 5
(Option) P: 5
A: 0
C3 SMS Filling:
C03 SMS-Filling SMS fillng counter 5 5 5 5 5 5
P: 3
A: 0
C4 Sensor Check:
C04 Sensor-Check Sensor check counter 10 10 10 10 10 10
(Option) P: 10
A: 0
C5 Water content
Default settings Counter - Time records
C05 C5 SMS Time interval SMS Time interval counter

P: 5 5 5 5 5 5 5
(Option) Water cont water content Warning
A: 0
Time Record (TR… = Time Record …)

WMS-time
Time Record for WMS Time
TR1 WMS time during operation in last TR3 Max. in 24 h 60 min
TR1 40 60 150 150 240 300
(24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Last. in 24 h 0 min (Last in = previous 24h)
Sludgep.-time
Time Record for Max. in 24 h 30 min
TR2 TR2 Sludgep. time sludgepump time operation 30 30 30 40 50 60
in last TR3 (24h) hours. Act. in 24 h 0 min (Act. in = actuel 24h)
Last. in 24 h 0 min (Last in = previous 24h)
Time Record reset

TR3 Time Records Reset of all Time Records P: 24
TR3 reset after TR3 (24h) hours. A: 0 24 h 24 h 24 h 24 h 24 h 24 h
8555-9201-160 / 1010

8555-9201-160 / 1010 19
2.2 Description Counter – Time Records
Active in:
No. Designation: Status: Description:
-0136- -0196- -91-
Counter (C… = Counter …)

Counter after how many ejections a
Flushing
C01 Counter for ejection doubled ejection for flushing the bowl X X X
Counter
will be initiated.
Counter after how many partial ejec-
C02 Counter for partial
Partial Ejection tions a doubled full ejection for flush- X X X
(Option) ejections.
ing the bowl will be initiated.
Counter for Fillingwa-
SMS Filling Counter for amount of fillingwater
C03 ter impulse after SMS --- X ---
Counter impulses after SMS Mode T33.
Mode T33.
C04 Sensor Check Counter for Sensor Counter after how many ejections the
X X ---
(Option) Counter check SMS Sensor Check will be initiated.
Counter for counting how many con-
SMS Time inter-
Counter for SMS Sen- secutive times SMS Sensor PT 2 was
C05 val counter for
sor signal during WMS activated shorter than T47. Gives --- X ---
(Option) water content
Mode. warning, if water content in oil is too
warning
high.
Time Records (TR… = Time Record …)

During operation, the time where the
WMS-Sensor is activated due to water
TR1 WMS-Time indication will be recorded. Time Re- X X ---
cords will be deleted when TR3 is
expired.
Time Records for recording the time
Sludgepump - where the sludge pump is in opera-
TR2 X X X
Time tion. Time Records will be deleted
when TR3 is expired.
When the presetted time is expired all
Time Records Time Records will be transferred to
TR3 X X X
reset the “Last in xh” values and values in
“Act. in xh” will be reset.

20
2.3
Control Unit E40
Alarme Display Text Remarks Separator-Type
Full Text:
Control Unit:
Temperature- OSE
Monitoring DO MDO LO HFO
Separation Temperature 20 °C 40 °C 95 °C 98 °C
TAH OIL FEED
Temp. > max
TAH OIL FEED Alarm for an increase of the
Separation-Stop 30 °C 50 °C 105 °C 105 °C
Temp. > max oil temperature.
Alarm#06 press
HELP
TAL OIL FEED
Temp. < min
TAL OIL FEED Alarm for a decrease of the
Separation-Stop 10 °C 30 °C 85 °C 90 °C
Temp. < min oil temperature.
Alarm#05 press
HELP
Settings Temperature – Ejection monitoring
Ejection-
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120
Monitoring
EJECTION
MONITORING:
Alarm for monitoring the
Eject. current < Value depending on the con-
Ejection monitoring ejection after separation or
Offset ditions of the power supply 0,5 A 0,5 A 0,5 A 3A 5A 8A
Eject. current < Offset after SMS ejection.
Separation-Stop system and the clutch shoes!
Current is monitored.
Alarm#07 press
HELP
EJECTION
MONITORING:
Alarm for monitoring the
Ejection monitoring Eject. speed < Off- Value depending on the con-
ejection after separation or
Eject. speed < Offset set ditions of the power supply 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min 100 U/min
after SMS ejection.
(Option) Separation-Stop system and the clutch shoes!
Speed is monitored.
Alarm#33 press
HELP
8555-9201-160 / 1010

8555-9201-160 / 1010 21
3 Maintenance intervals and settings
3.1 Maintenance interval of the separator....................................................22

3.2 Maintenance interval of the Waterdetector (WMS-Sensor) ...................22
3.3 Waterdetector (WMS Sensor) check .....................................................23

22 8555-9201-160 / 1010
3.1 Maintenance interval of the separator
Maintenance-Interval:
Adjust operating hours
Set: 4000 h 0m 0s
Actual: 22 h 12 m 46 s
The factory setting for "Set" is a maintenance interval of 4000 hours as specified
in the separator instruction manual. Under "Actual", the operating hours of the
separator are counted.
When the pre-set number of operating hours is reached, a common alarm is ac-
tivated and a corresponding warning appears in the display. A common alarm
does not interrupt the separating program and must be acknowledged using the
ACK key.
Note:
Please take the maintenance interval setting from the instruction manual of the
separator used.
3.2 Maintenance interval of the Waterdetector (WMS-Sensor)
Maintenance-Interval WMS
Adjust operating hours
Set: 168 h 0m 0s
Actual: 22 h 12 m 46 s
Last water signal WMS:

211 h 48 m 21 s
The factory setting for "Set" is a maintenance interval of 168 hours (1 week).
Under "Actual", the operating hours of the WMS-Sensor water signal is counted.
In the case the “Actual” counter came up to the preset operating hours, a main-
tenance message will be activated with a corresponding hint that the WMS-
Sensor Check must be done! The message does not interrupt the separation
process and must be acknowledged with the „ACK“button after the WMS Sen-
sor Check. The acknowledgement resets the the “Actual” value.
Under “Last water signal WMS” the operating hours of the WMS Sensor since
the last water indication are counted. Only a water signal resets the operating
hours for “Last water signal WMS”.

8555-9201-160 / 1010 23
3.3 Waterdetector (WMS Sensor) check
In the case the message „Maintenance WMS-Sensor“ occurs in the display, a manual check of the WMS-
Sensor function must be done. Please follow up the described steps!
Step
1 • Stop separation sequence by pushing touch key “Prog. OFF” on the control unit.
2 • Unscrew filling and displacement water

line (1).
3 • Remove the plug of the coupler socket (2).

• Assemble and connect filling and dis-
placement water feed line (1) with coupler
socket (2).

24 8555-9201-160 / 1010
Step
4 • Turn over manual overide (A) of the filling

and displacement water feed valve (right
solenoid valve of the solenoid valve as-
sembly complete) for a maximum time of 5
seconds.
A:
Position 1: closed
Position 2: open
5 At the control unit

• Check signal input of the waterdetector (WMS-Sensor).
• Call up Digital-Input „DI 0.5“.
– DI 0.5 must change from status „0“ to „1“.
In the case that the signal did not change, • Take note to the chapter „Maintenance schedule“
• Remove waterdetector (WMS-Sensor), of the instruction manual of the used separator.
clean it and check function.
If the malfunction still persists,

• Waterdetector (WMS-Sensor) must be
exchanged.
6 • Check display „Maintenance-Interval WMS“ at control unit.

– The values for „Actual“ and „Last water signal WMS“ must be set back to 0.
7 • Remove filling and displacement water

line (1) from the coupler socket (2) and re-
connect it with the handle piece.
• Plug oft he coupler socket (2) must be

installed again.
8 Start of the separation process is possible by pushing the touch key „Prig. ON“ at the control unit.

8555-9201-160 / 1010 25
4 Program logic

4.3 Program Logic - Symbols …- 91 - … .....................................................38

26 8555-9201-160 / 1010
4.1 Program Logic - Symbols …- 0136 - …
Location: Symbol: Name of Component:
Water feed PCV1 Pressure reducing valve

V2 Filling-, Displacement water valve
V3 Operating water valve
Dirty oil feed V4 Preset valve

V1 Feed valve
TI Temperature indicator
TT Temperatur Transmitter
Clean oil discharge PI1 Pressure indicator

PT1 Pressure transmitter
V7 Clean oil discharge valve (option)
Dirty oil recirculation - -
Sensing line V5 Circulation valve

V6 Water discharge valve
WMS Water monitoring sensor
PT2 Presssure transmitter (SMS)
PI2 Pressure indicator (option)
Sludge tank LSHH Level switch high high

LSH Level switch high
LSL Level switch low

8555-9201-160 / 1010 27
Diagram …- 0136 -… Chapter “A”
A A
Power supply
ON
Selftest
Control Unit
Motor Start button activated

Pump Start button activated
Separator Start (T10)
Water impuls by Start (T19)
Closing water program

Closing water interval (T14)
Closing water impuls (T06)
Process
options
activated
D
“Prog. ON” key activated
Start of
Sensor Check Sequence
Precondition:
Oil temperature > TSL setpoint
Oil temperature < TSH setpoint
LSHH not activated
Vibro II not activated
B

28 8555-9201-160 / 1010
Diagram …- 0136 -… Chapter “B”
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Waiting - Start (T03)
Displacement (T01)
Waiting after displacement (T08)
Total ejection (T04)
Waiting after first ejection (T12)
Speed recovery (T05)
Closing water impulse (T06)

Separation (T20)
Bridging after ejection (T11)
SMS Sensor PT 2 activated

Circulation valve closes (T15)
Circulation valve opens (T16)
Stop of separation sequence

C

8555-9201-160 / 1010 29
Diagram …- 0136 -… Chapter “C”
C
C
“Prog. OFF” key activated or

Motor OFF activated or
SMS filling Counter 3 elapsed or
Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

30 8555-9201-160 / 1010
Diagram …- 0136 -… Chapter “D”
D
D
Process
options
activated
Separator OFF Motor OFF

mode activated Button activated
Separator OFF mode Motor OFF

Separator OFF (T39) A
Alarm
Separator OFF activated
after (T39)
A

8555-9201-160 / 1010 31
Diagram …- 0136 -… Chapter “E”
E
E
Process
monitoring
activated
PAL / PAH or LSHH activated LSL / LSH activated

TAL / TAH activated LSHH Sludge tank (T18) Start of Sludge pump
Alarm delay (T07) Total ejection (T04) Sludge pump delay (T24)
Sludge pump OFF
Option CU:
CU-Sludgepump On (T40)
CU-Sludgepump Off (T41)
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

32 8555-9201-160 / 1010


V1 Feed valve

Sensing line V5 Circulation valve

V6 Water discharge valve
WMS Water monitoring sensor
PT2 Presssure transmitter (SMS)


8555-9201-160 / 1010 33
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
“Prog. ON”key activated
Start of
Sensor Check Sequence
Precondition:
LSHH not activated
B

34 8555-9201-160 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
Sensor flushing (T38)
SMS Sensor PT2 not activated

WMS Mode (T32)
SMS Mode (T33)
SMS pressure check (T36)
SMS waiting (T37)

C

8555-9201-160 / 1010 35
C
C

SMS filling Counter 3 elapsed or
Flushing counter 1 elapsed
Sensor Check not okay
Ejection program
Displacement (T01)
Separator
Ready for operation
A

36 8555-9201-160 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-160 / 1010 37
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
CU = Compact Unit
Alarm
PAL / PAH
TAL / TAH
LAHH
A

38 8555-9201-160 / 1010


V1 Feed valve

Sensing line PT2 Presssure transmitter (PAH)



8555-9201-160 / 1010 39
A
A
Power supply
ON
Selftest
Control Unit


Process
optionens
activated
D
“Prog. ON”key activated
Start of
Separation Sequence
Precondition:
LSHH not activated
B

40 8555-9201-160 / 1010
B
B
Start of
Separation sequence
Process
monitoring
activated
E
Ejection program
Displacement (T01)
Separation program
Filling water (T02)
Waiting after filling (T09)
Separation (T20)
SMS Sensor PT2 not activated

Separation (T20)
Stop of Separation sequence

C

8555-9201-160 / 1010 41
C
C
Stop of Separation sequence

Flushing Counter 1 elapsed
Ejection program
Displacement (T01)
Separator
Ready for operation
A

42 8555-9201-160 / 1010
D
D
Process
options
activated


Alarm
after (T39)
A

8555-9201-160 / 1010 43
E
E
Process
monitoring
activated

Sludge pump OFF
Option CU:
Alarm
PAL / PAH CU = Compact Unit
TAL / TAH
LAHH
A

44 8555-9201-160 / 1010

8555-9201-160 / 1010 45
5 Trouble Shooting - Operating faults summary
5.1 Alarm overview .......................................................................................46

5.2 Alarm #00 - Know-How Protection .........................................................47
5.3 Alarm #01 - Motor Protection .................................................................48
5.4 Alarm #05 - TAL Oil Feed ......................................................................49
5.5 Alarm #06 - TAH Oil Feed ......................................................................50
5.7 Alarm #08 - LAHH Sludge Tank .............................................................52
5.8 Alarm #09 - Feed Pump Fault ................................................................53
5.9 Alarm #10 - Sludge Pump Fault .............................................................54
5.12 Alarm #15 - WMS system Fault .............................................................57
5.13 Alarm #18 - Bowl Monitoring ..................................................................58
5.14 Alarm #19 - Separator Motor Off ............................................................59
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump ........................60
5.16 Alarm #23 - WMS Activated Too Often ..................................................61
5.17 Alarm #27 - Maintenance .......................................................................62
5.18 Alarm #28 - Warning Water content.......................................................63
5.19 Alarm #31 - TAL Oil Feed Warning ........................................................64
5.20 Alarm #32 - TAH Oil Feed Warning .......................................................65
5.22 Alarm #34 - Bowl Monitoring speed .......................................................67
5.23 Alarm #35 - Motor Start monitoring ........................................................68
5.24 Alarm #36 - Belt monitoring ...................................................................69
5.25 Alarm #37 - Max.- speed monitoring ......................................................70
5.26 Alarm #38 - Min.- speed monitoring .......................................................71
5.27 Alarm #39 - PT 1 Monitoring ..................................................................72
5.28 Alarm #40 - No Water Seal ....................................................................73
5.29 Alarm #41 - Min. Separating Time .........................................................74
5.30 Alarm #42 - SMS Sensor Fault ..............................................................75
5.31 Alarm #43 - SMS Sensor Active ............................................................76
5.32 Alarm #44 - PAL 1 Clean Oil Discharge.................................................77
5.33 Alarm #45 - PAH 1 Clean Oil Discharge ................................................78
5.34 Alarm #46 - EMERGENCY STOP .........................................................79
5.35 Alarm #48 - Water discharge overflow ...................................................80
5.36 Alarm #49 - MAINTENANCE required WMS Sensor .............................81

46 8555-9201-160 / 1010
5.1 Alarm overview

Active in
Alarm No. Designation
-0136- -0196- -91-
#00 Know-How Protection X X X
#01 Motor Protection X X X
#05 TAL OIL Feed X X X
#06 TAH OIL Feed X X X
#07 Ejection Monitoring X X X
#08 LAHH Sludge Tank X X X
#09 Feed Pump Fault X X X
#10 Sludge Pump Fault X X X
#11 Vibration Stage 1 X X X
#12 Vibration Stage 2 X X X
#13 Fault Series Operation X --- ---
#15 WMS System Fault X X ---
#18 Bowl Monitoring X X X
#19 Separator Motor Off X X X
#22 Excessive Running Time Of Sludge Pump X X X
#23 WMS Activated Too Often X X ---
#27 Maintenance X X X
#28 Water content --- X ---
#31 TAL Oil Feed Warning X X X
#32 TAH Oil Feed Warning X X X
#33 Ejection Monitoring X X X
#34 Bowl Monitoring speed X X X
#35 Motor Start monitoring X X X
#36 Belt monitoring X X X
#37 Max.- speed monitoring X X X
#38 Min.- speed monitoring X X X
#39 PT 1 Monitoring X X X
#40 No Water Seal --- X ---
#41 Min. Separating Time X --- ---
#42 SMS Sensor Fault X X ---
#43 SMS Sensor Active X X ---
#44 PAL 1 Clean Oil Discharge X X X
#45 PAH 1 Clean Oil Discharge X X X
#46 EMERGENCY STOP X X X
#48 Water discharge overflow --- --- X
#49 MAINTENANCE required WMS Sensor X X ---

8555-9201-160 / 1010 47
5.2 Alarm #00 - Know-How Protection

No. Time Status
2xxx hh:mm:ss IQ
KNOW-HOW PROTECTION No GEA-specific device. No warranty by operation!
Alarm#00 press HELP for info
Display shows Possible causes Remedy

• No GEA-specific device Use only GEA specific device!
• No warranty by operation ! Contact customer service!
Help text – Information on control
Step 1 Open HELP - menu
KNOW-HOW PROTECTION
No GEA-specific device
No warranty by operation!
Alarm#00 Please check:
Contact Westfalia
customer service !
or Step 2 Alarm acknowledgement

48 8555-9201-160 / 1010
5.3 Alarm #01 - Motor Protection

No. Time Status
2xxx hh:mm:ss IQ
MOTOR PROTECTION Temp. > max temp. Motor shut off

• No motor protection switch signal Check functionality of motor protection
switch
• Brake not released Release brake
• Thermistor relay has triggered Check thermistor relay and cabling
• Operating water valve V2 open Check operating water valve V2
• Drive blocked Check drive
• Wrong number of clutch shoes Check number of clutch shoes
• Feed capacity too high Check capacity
• Motor ventilation not adequate Improve motor ventilation
• max temp. = see motor plate
MOTOR PROTECTION
Motor protection function / Brake
Thermistor relay / Operating water
Valve V2 / No. of clutch shoes
Drive blocked / Feed capacity
Press ESC then ACK

8555-9201-160 / 1010 49
5.4 Alarm #05 - TAL Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min Separation - Stop
x and yy = system data

Oil too cold before pre-heater • Check settling tank temperature
Feed capacity too high • Check feed capacity
Setting TAL has been set too high • Check setting TAL
Temperature of heating medium is too • Check temperature of heating me-
low dium
Temperature regulator defective • Check temperature regulator
E-pre-heater basic load or regulating • Check switching stages electrically
stage switched
Pre-heater dirty • Check pre-heater
PT100 sensor defective • Check sensor
TAL OIL FEED

Settling tank temp. / Feed capacity
Setting TAL / Temp. of heating medium
Temp. regulator def./ Switching stages
elect. pre-heater / PT 100 sensor
Press ESC then ACK

50 8555-9201-160 / 1010
5.5 Alarm #06 - TAH Oil Feed

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max Separation - Stop

Oil too hot • Check regulating valve
Feed capacity too low • Check feed capacity
Setting TAH too low • Check setting TAH
stages switched
PT 100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Regulating valve / Feed capacity
Setting TAH / Switching stages electr.
Temp. regulator def./
PT 100 sensor
Press ESC then ACK

8555-9201-160 / 1010 51
5.6 Alarm #07 - Ejection Monitoring

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. current < Offset
x and yy = system data

Operating water valve V3 does not • Check function bowl hydraulics with
open valve V3
Connector on valve V3 loose • Check connector on V3
Offset setting for discharge current too • Check offset setting
high
Water quantity at V3 too low • Check water quantity
Setting of monitoring time for timer 28 • Check timer 28
is too short
Current evaluation defective • Check current converter electrically
Pre-strainer at V3 dirty • Check pre-strainer
Clutch shoes worn or oily • Check clutch shoes
EJECTION MONITORING
Function of bowl / Hydraulics with V3
Connector valve V3 / Current offset setting/
Water quantity / TIMER 28
Current converter / Pre-strainer
Press ESC then ACK

52 8555-9201-160 / 1010
5.7 Alarm #08 - LAHH Sludge Tank

No. Time Status
2xxx hh:mm:ss IQ
LAHH SLUDGE TANK Sludge tank – full Separation - Stop

Sludge pump not functioning • Check sludge pump
Bowl is open • Check bowl hydraulics
Oil overflow due to excessive clean oil • Check valves in the clean oil line
discharge pressure and setting V7
Closing water pulse T06 too long • Check closing water pulse T06
Polyamide sealing ring defective • Check polyamide sealing ring
Sealing rings in the bowl defective • Check sealing rings
Level switch LSHH dirty or defective • Check level switch LSHH
LAHH SLUDGE TANK

Alarm #08 Please check:
Sludge pump / Bowl hydraulics
Valves in the clean oil line
Setting V7 / Closing water pulse
Polyamide sealing ring / Switch LSHH
Press ESC then ACK

8555-9201-160 / 1010 53
5.8 Alarm #09 - Feed Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
FEED PUMP FAULT Motor protection Separation - Stop

Pump overloaded • Check protection switch current of
motor circuit breaker
Pump mechanically blocked • Check pump
Valves in the feed line closed • Check valves
Feed temperature • Check feed temperature
Filter in feed line dirty • Check filter
Electrical connections wrong • Check electrical connections and
cabling
FEED PUMP FAULT

Protection switch / Current consumption/
Pump / Valves / Feed temperature / Filter
Electr. connections / Cabling
Press ESC then ACK

54 8555-9201-160 / 1010
5.9 Alarm #10 - Sludge Pump Fault

No. Time Status
2xxx hh:mm:ss IQ
SLUDGE PUMP FAULT Program - Stop

Pump overloaded • Check protection switch and current
of circuit breaker
Pump mechanically blocked • Check pump
Valves in the discharge line closed • Check valves
Pipe work dirty • Check pipe work
Electrical connections wrong • Check electrical connections and
cabling
SLUDGE PUMP FAULT

Protection switch / Current consumption /
Pump / Valves / Pipe work
Electrical connection / Cabling
Press ESC then ACK

8555-9201-160 / 1010 55
5.10 Alarm #11 Vibration Stage 1

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 1: Motor off after T25

Limit value 1 longer than T25 • Check T25
Uneven solid deposits in the bowl • Check solids holding space and
polyamide sealing ring
Vibrosensor has become detached • Check sensor fixing
Limit value 1 set to low • Check setting
Bowl not properly assembled or dam- • Open and clean bowl, assemble in
aged or wrong parts of other bowl accordance with operating instruc-
tions; use only parts with the same
series number
External vibrations • Check foundation fixing
VIBRATION STAGE 1
TIMER 25 / Solids holding space
Polyamide sealing ring / Sensor
Fixing / Limit value 1 / Correct
bowl parts / Foundation fixing
Press ESC then ACK
or
Step 2 Alarm acknowledgement

56 8555-9201-160 / 1010
5.11 Alarm #12 Vibration Stage 2

No. Time Status
2xxx hh:mm:ss IQ
VIBRATION STAGE 2: Separator – off

Setting of limit value 2 is too low • Check setting
Irregular solid deposits in the bowl • Check solids holding space and
polyamide sealing ring
Vibrosensor has become detached • Check sensor fixing
Bowl not properly assembled or dam- • Open and clean bowl, assemble in
aged or wrong parts of other bowl accordance with operating instruc-
tions; use only parts with the same
series number
External vibrations • Check foundation fixing
VIBRATION STAGE 2
Limit value 2 / Solids holding space
Polyamide sealing ring / Sensor
Fixing / Correct bowl parts
Foundation fixing
Press ESC then ACK

8555-9201-160 / 1010 57
5.12 Alarm #15 - WMS system Fault

No. Time Status
2xxx hh:mm:ss IQ
WMS SYSTEM FAULT Too much water Separation - Stop

Water content in oil feed too high • Check oil feed
Too much filling water setting of T02 • Check T02
too long
Filling water valve V2 leaking • Check filling water valve V2
Setting of timer T22 too short • Check setting In an emer-
ency,extend T22 during this phase
WMS SYSTEM FAULT

Water content in oil feed
Filling water quantity / Setting T02
Valve V2 / Setting T22
Press ESC then ACK

58 8555-9201-160 / 1010
5.13 Alarm #18 - Bowl Monitoring

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Current > Offset during TIMER 06

T06 closing water pulse too long, bowl • Check T06
has opened
Current offset bowl monitoring too low • Check current offset
Frequency of main power supply not • Check frequency of main power

stable supply
Water pressure for hydraulics during • Check water pressure with open
T06 too high, bowl has opened valve V3
Valve V3 is dirty, sticks, stays open for • Check valve V3
too long
New clutch shoes installed • Check current value
New belt installed • Check current value
• In emergency, deselect function
BOWL MONITORING
TIMER T06 / Current offset
Frequency power supply
Water pressure for hydraulic
Function V3
Press ESC then ACK

8555-9201-160 / 1010 59
5.14 Alarm #19 - Separator Motor Off

No. Time Status
2xxx hh:mm:ss IQ
SEP. MOTOR OFF Sep. in circulation T 39 expired M. off

Separator running in circulation T39 • Press program start before expiry of
has expired T39
Setting of T39 too short • Check T39
• In an emergency, deselect function
SEPARATOR MOTOR OFF

Alarm19# Please check:
TIMER 39 expired
Press ESC then ACK

60 8555-9201-160 / 1010
5.15 Alarm #22 - Excessive Running Time Of Sludge Pump

No. Time Status
2xxx hh:mm:ss IQ
EXCESSIVE RUNNING TIME OF SLUDGE PUMP In TR3 h.

Setting of TR2 time recording too short • Check TR2 time recording
Bowl leakage • Check bowl function/hydraulics
Excessive water content in feed • Dewater product upstream of the
separator
Light oil overflow because clean oil • Check setting of clean oil discharge
discharge pressure too high pressure
Capacity of sludge pumps too low • Check pump function
Note:
TR2 = Time record of sludge pump operation, TR2 will be deleted when
TR3 has expired.
TR3 = Time counter factory setting 24 h
EXCESSIVE RUN.TIME OF SLUDGE PUMP

TR2 time recording / Bowl function
Bowl leakage
Water content in Oil
Pump function
Press ESC then ACK

8555-9201-160 / 1010 61
5.16 Alarm #23 - WMS Activated Too Often

No. Time Status
2xxx hh:mm:ss IQ
WMS ACTIVATED TOO OFTEN

Setting of TR1 time recording too short • Check TR1 time recording
Water content in oil too high • Dewater oil feed of the separator
Valve V2 not tight • Check V2
Note:
TR1 = Time record of WMS water sensor during HFO operation, TR1 will be
deleted when TR3 has expired.
TR3 = Time counter factory setting 24 h
WMS ACTIVATED TOO OFTEN

TR1 time recording
Valve V2 is not tight
Press ESC then ACK

62 8555-9201-160 / 1010
5.17 Alarm #27 - Maintenance

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required see manual

Operating hours have reached • Carry out maintenance according
– 4 000, manual
– 8 000, • Order spare parts from GEA West-
– 12 000, falia Separator Systems
– 16 000 • Order service from GEA Westfalia
or multiple hours. Separator Systems
MAINTENANCE required
Operating hours have reached
4000; 8000; 12000; 16000 hours
or multiple / Carry out maintenance
according manual
Press ESC then ACK

8555-9201-160 / 1010 63
5.18 Alarm #28 - Warning Water content

No. Time Status
2xxx hh:mm:ss IQ
WARNING WATER CONTENT

Water content in oil increased. • Dewater oil and check reason
T47 too long not consistent timer list • Check setting T47
Filling water valve V2 not tight • Check valve V2
WARNING WATER CONTENT

Setting TIMER 47 and feed capacity
Valve V2 is not tight
Press ESC then ACK

64 8555-9201-160 / 1010
5.19 Alarm #31 - TAL Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAL OIL FEED Temp. < min WARNING

Oil too cold before pre-heater • Check settling tank temperature
• (Settling tank applies to HFO only)
Setting TAL has been set too high • Check setting TAL
Temperature of heating medium • Check temperature of heating me-
is too low dium
stage switched
Pre-heater dirty • Check pre-heater
PT100 sensor defective • Check sensor
TAL OIL FEED

Settling tank temp. / Feed capacity
Setting TAL / Temp. of heating medium
Temp. regulator def. / Switching stages el.
pre-heater / PT 100 sensor
Press ESC then ACK

8555-9201-160 / 1010 65
5.20 Alarm #32 - TAH Oil Feed Warning

No. Time Status
2xxx hh:mm:ss IQ
TAH OIL FEED Temp. > max WARNING

Oil too hot • Check regulating valve
Feed capacity too low • Check feed capacity
Setting TAH too low • Check setting TAH
stage switched
PT100 sensor defective • Check PT 100 sensor
TAH OIL FEED

Regulating valve / Feed capacity
Setting TAH / Switching stages el.
Temp. regulator def.
PT 100 sensor
Press ESC then ACK

66 8555-9201-160 / 1010
5.21 Alarm #33 - Ejection Monitoring

No. Time Status
2xxx hh:mm:ss IQ
EJECTION MONITORING Eject. speed < Offset Sep. - Stop

Operating water valve V3 does not • Check function bowl hydraulics
open with valve V3
Connector on valve V3 loose • Check connector on V3
Seep offset ejection monitoring too • Check speed offset
high
Water quantity at V3 too low • Check water quantity
Setting of monitoring time for timer • Check timer 28
28 is too short
Speed pick-up sensor defective • Check speed pick -up sensor elec-
trically
Pre-strainer at V3 dirty • Check pre-strainer
EJECTION MONITORING
Function of bowl / Hydraulics with V3
Connector valve V3 / Speed offset eject.
Water quantity / TIMER 28 / Speed pick- up
defective / Pre-strainer
Press ESC then ACK

8555-9201-160 / 1010 67
5.22 Alarm #34 - Bowl Monitoring speed

No. Time Status
2xxx hh:mm:ss IQ
BOWL MONITORING Speed drop > Offset during T 06

T06 closing water pulse too long, bowl • Check T06
has opened
Water pressure for hydraulics during • Check water pressure with open
T06 too high, bowl has opened valve V3
Speed offset bowl monitoring too low • Check speed offset
Valve V3 is dirty, sticks, stays open for • Check valve V3
too long
Speed pick- up sensor defective • Check speed pick- up sensor electri-
cally
BOWL MONITORING
TIMER T06 / Water pressure
for hydraulic / Speed offset
bowl monitoring / Function V3
Speed pick- up defective
Press ESC then ACK

68 8555-9201-160 / 1010
5.23 Alarm #35 - Motor Start monitoring

No. Time Status
2xxx hh:mm:ss IQ
SEPARATOR-START monitoring during TIMER 10

T10 separator start time too short • Check T10
Brake not unfastened • Check brake
Drive belt worn or oily • Check drive belt
Speed setting for sensor operation- • Check speed setting

speed too high •
cally
SEPARATOR- START
TIMER T10 / Brake unfastened / Clutch
shoes oily / Drive belt oily / Speed setting
of operation speed / Speed pick-up defective
Press ESC then ACK

8555-9201-160 / 1010 69
5.24 Alarm #36 - Belt monitoring

No. Time Status
2xxx hh:mm:ss IQ
BELT MONITORING Drive belt broken during start up

Drive belt defect • Check drive belt
Motor defect • Check motor electrically
cally
BELT MONITORING
Drive belt / Motor defect electrically
Clutch shoes worn or oily
Press ESC then ACK

70 8555-9201-160 / 1010
5.25 Alarm #37 - Max.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MAX.- SPEED MONITORING during operation

Actual speed higher than permissible • Check speed
speed for operation
Speed setting for maximum speed too • Check maximum speed setting
low
Frequency unstable • Check frequency
Drive assembly (50 or 60 Hz) of sepa- • Check separator configuration for
rator does not fit to existing frequency frequency against existing frequency
at site at site
Speed pick- up sensor defective • Check speed pick –up sensor elec-
trically
MAX.- SPEED MONITORING

Speed in operation / Max.- Speed setting/
Frequency unstable / Sep. configuration
frequency opposite to frequency at site
Press ESC then ACK

8555-9201-160 / 1010 71
5.26 Alarm #38 - Min.- speed monitoring

No. Time Status
2xxx hh:mm:ss IQ
MIN.- SPEED MONITORING during operation

Actual speed lower than permissible • Check speed
speed for operation
Speed setting for minimum speed too • Check minimum speed setting
high
Frequency unstable • Check frequency
Drive assembly (50 or 60 Hz) of sepa- • Check separator configuration for
rator does not fit to existing frequency frequency against existing frequency
at site at site
Speed pick- up sensor defective • Check speed pick –up sensor elec-
trically
MIN.- SPEED MONITORING

Speed in operation / Max.- Speed setting
Frequency unstable / Sep. configuration
frequency opposite to frequency at site
Press ESC then ACK

72 8555-9201-160 / 1010
5.27 Alarm #39 - PT 1 Monitoring

No. Time Status
2xxx hh:mm:ss IQ
PT 1 MONITORING clean oil discharge Separation – Stop

No pressure drop on PT 1 during dis- • Check switching function
charge
PT 1 is dirty, sticks or is defective • Clean and check PT 1
Setting of PAL 1 is too low • Check setting PAL 1
No ejection and ejection monitoring has • Check bowl hydraulics and ejection
not responded monitoring
Back pressure in system too high • Check discharge pressure
PT 1 MONITORING
Switching function PT 1
PT 1 dirty / Setpoint PAL 1
Bowl hydraulics / Ejection
monitoring / Discharge pressure
Press ESC then ACK

8555-9201-160 / 1010 73
5.28 Alarm #40 - No Water Seal

No. Time Status
2xxx hh:mm:ss IQ
NO WATER SEAL during TIMER 35 Separation - Stop

Clean oil discharge pressure too • Check clean oil discharge pressure
high, valve V7 closed too far
Filling water valve V2 does not open • Check function V2
Filling water quantity too low, e.g. • Check filling water quantity
other consumers at same time
Filling water valve V2 or filters dirty • Check valve V2 and filters
Water pressure for hydraulics too • Check water pressure with open
high or T06 too long valve and T06
Shift of separating zone – oil • Check temperature and setting of
temperature too low TAL
Wrong sensing centripetal pump in- • Check parts in accordance with op-
stalled erating instruction
Pressure sensor PT 2 bridged or set • Check setting PT 2
to 0
NO WATER SEAL
Clean oil discharge pressure
Function V2 / Filling water quantity
Valve V2 and filter / Water pressure
TIMER T06 / Setting TAL / Setting PT 2
Press ESC then ACK

74 8555-9201-160 / 1010
5.29 Alarm #41 - Min. Separating Time

No. Time Status
2xxx hh:mm:ss IQ
MIN. SEPARATING TIME < 10 min. Separation - Stop

Pressure sensor PT 2 not connected, • Check switching function of pressure
dirty or defective sensor PT 2
Alarm bridging time T11 too short • Check T11
Setting PT 2 too high • Check setting on pressure sensor
PT 2
Water or solids content in the bowl too • Pre-dewater oil and/or check solids
high content
To much filling water • Check filling water quantity
With HFO and parallel operation, • Remove screws from separating disk
screws in the separating disk installed
Filling water valve V2 not tight • Check filling water valve V2
Orifice in centripetal pump chamber • Check orifice
cover plugged
MIN. SEPARATING TIME

Pressure sensor PT 2 / TIMER 11
Setting PAL 2 / Water content
Valve V2 / Screws in separating disk
with HFO operation
Press ESC then ACK

8555-9201-160 / 1010 75
5.30 Alarm #42 - SMS Sensor Fault

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR FAULT during SMS Check during TIMER 44

PT 2 no pressure signal • Check setting PT 2
Filling water valve V2 no function • Check function V2
T44 too short • Check T44
Sludge holding space blocking pres- • Clean bowl, check drill hole in cen-
sure sensor line to PT 2 tripetal pump chamber lid
Bowl not closed • Check bowl hydraulics
Insufficient water quantity during T44 • Check water quantity
• (Timer T60 – T62)
Pressure sensor PT 2 defective • Check pressure sensor
Wrong switching point on PT 2 • Check switching point
SMS SENSOR FAULT

Setting PAL 2 / Function V2
Timer 44 / Solids holding space
Orifice in centripetal pump chamber
cover / Bowl hydraulics / Function PT 2
Press ESC then ACK

76 8555-9201-160 / 1010
5.31 Alarm #43 - SMS Sensor Active

No. Time Status
2xxx hh:mm:ss IQ
SMS SENSOR ACTIVE in Idle run

Pressure sensor PT 2 activated during • Check pressure sensor PT 2
idle run conditions?
Filling water valve V2 leaking • Check V2
Product valve V1 does not close prop- • Check valve V1
erly
Non-return valve at V7 open, product • Close pure oil discharge valve V7
flows back into the bowl under no load
SMS SENSOR ACTIVE IN IDLE RUN

Pressure sensor PT 2 / Valve V2 is
not tight/ Valve V1 closes not
properly / Oil flows back into the bowl
Press ESC then ACK

8555-9201-160 / 1010 77
5.32 Alarm #44 - PAL 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAL 1 CLEAN OIL DISCHARGE Pressure < setting

Clean oil discharge valve V7 opened • Check valve setting V7
too wide
Feed capacity reduced • Check feed capacity
Setting PT 1 for PAL 1 too high • Check setting PT 1 for PAL 1
see also PAH 1 alarm
Water pressure for hydraulics too high • Check water pressure with opened
during T06, bowl has opened valve V3
Safety pulse T06 too long, bowl has • Check TIMER 06
opened
Feed pump failure • Check feed pump
FU speed too low • Check pump speed
Feed valve V1 in circulation position • Check compressed air and signal
output for solenoid valve on V1
Breakover to water side • Check quantity of filling water
Direction of rotation of pump incorrect • Check direction of rotation
Bowl gaskets not sealed • Check and where necessary replace
gaskets
T07 alarm delay too short • Check whether T07 expires before
pressure builds up
T11 alarm bridging too short • Check TIMER 11 alarm bridging
FU = Frequency transformer
PAL 1 CLEAN OIL DISCHARGE

Valve setting V7 / Feed capacity
Setting PT1 for PAL / Water pressure for
opened valve V3 / TIMER 06 /T07 alarm
delay / Quantity of water / Bowl not sealed
Press ESC then ACK

78 8555-9201-160 / 1010
5.33 Alarm #45 - PAH 1 Clean Oil Discharge

No. Time Status
2xxx hh:mm:ss IQ
PAH 1 CLEAN OIL DISCHARGE Pressure > setting

Clean oil discharge valve V7 closed • Check valve setting V7
too far
Setting PT1 for PAH1 too low • Check setting PT 1 for PAH 1
T07 alarm delay too short • Check T07

T11 alarm bridging too short • Check T11 alarm bridging
Oil temperature too low • Check temperature in oil feed
PAH 1 CLEAN OIL DISCHAGE

Valve setting V7 / Feed capacity
Setting PT1 for PAH 1 / T07 alarm delay
T11 alarm bridging /
Temperature oil feed
Press ESC then ACK

8555-9201-160 / 1010 79
5.34 Alarm #46 - EMERGENCY STOP

No. Time Status
2xxx hh:mm:ss IQ
EMERGENCY STOP

Emergency Stop Button was pushed. • Check reason for pushing Emer-
gency Stop button.
EMERGENY STOP
Emergency Button
Press ESC then ACK

80 8555-9201-160 / 1010
5.35 Alarm #48 - Water discharge overflow

No. Time Status
2xxx hh:mm:ss IQ
WATER DISCHARGE overflow separation - Stop

Clean oil discharge pressure too • Check valve V7 in clean oil dis-
high charge line
Water content in feed too high • Check product feed
Quantity of filling water too low • Check function V2 and quantity of
Water seal broken filling water
Product temperature too low • Check product temperature
Regulating ring too large • Install next smaller regulating ring
Polyamide sealing ring defective • Check polyamide sealing ring
Sealing rings in the bowl defective • Check sealing rings
Pressure sensor PT2 defective • Check pressure sensor PT2
WATER DISCHARGE
Clean oil valve V7 / Water cont. in Oil
Filling water quantity / oil
Temperature / Regulating ring
Polyamide ring / Press. sensor PT2
Press ESC then ACK

8555-9201-160 / 1010 81
5.36 Alarm #49 - MAINTENANCE required WMS Sensor

No. Time Status
2xxx hh:mm:ss IQ
MAINTENANCE required WMS Sensor

Monitoring time of WMS Sensor • WMS Sensor Check must be done
has reached limit without water indi- according to manual.
cation
MAINTENANCE required WMS Sensor

Alarm#49 Please Check:
Monitoring time of WMS Sensor
has reached limit without water indication
Carry out maintenance
according to manual

82 8555-9201-160 / 1010

8555-9201-160 / 1010 83
6 Alarm Simulation und Test
6.1 Alarms #01 - #10 ....................................................................................83

6.2 Alarms #11 - #20 ....................................................................................85
6.3 Alarms #21 - #30 ....................................................................................86
6.4 Alarms #31 - #40 ....................................................................................87

84 8555-9201-160 / 1010
6.1 6.5 Alarms #41 - #50 88Alarms #01 - #10
SIMULATION AND TESTS OF VARIOUS ALARMS

Alarm display Status Mechanical Electrical Action
MOTOR PROTECTION Control Not possible Disconnect PTC sensor • Separation

Temp. > max temp. active stop
Motor switched off • V1 in circula-
Alarm#01 tion
• Common alarm
Free
Alarm#02
Free
Alarm#03
Free
Alarm#04
TAL PRODUCT FEED Separation Not possible Set setting higher than the • Separation
Temp. < min current temperature stop
Separation - Stop • V1 in circula-
Alarm#05 tion
• Common alarm
TAH PRODUCT FEED Separation Not possible Set setting lower than the • Separation
Temp. > max current temperature stop
Alarm#06 press ENTER tion
• Common alarm
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Current< Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during current during discharge • V1 in circula-
ALARM#07 discharge cycle T04. cycle T04. tion
• Common alarm
LAHH SLUDGE TANK Control Immerse or dampen Disconnect cable head of • Separation
Sludge tank - full Active sensor LSHH. LSHH Sensor stop
Alarm#08 tion
• Common alarm
FEED PUMP FAULT Control Not possible Trigger motor protection • Separation
Motor protection Active switch stop
Alarm#09 press ENTER tion
• Common alarm
SLUDGE PUMP FAULT Control Not possible Trigger motor protection • Separation
Program - stop Active switch stop
• V1 in circula-
Alarm#10 tion
• Common alarm

8555-9201-160 / 1010 85
6.2 Alarms #11 - #20

VIBRATION STAGE 1: Separation Not possible Disconnect contact • Separation

Motor off after T25 Stop
• V1 in circula-
Alarm#11 tion
• Ejection
• Motor off aft.
T26
• Common alarm
•
VIBRATION – STAGE 2: Control Not possible Disconnect contact • Separation
Separator - Off Active stop
• V1 in circula-
Alarm#12 tion
• Common alarm
•
FAULT SERIES Control Not possible MPI Leitungsanschluss an • Separation
OPERATION Line or Active der Steuerung abklemmen. stop
preselection not OK • V1 in circula-
Alarm#13 tion
• Common alarm
•
Free
Alarm#14
WMS SYSTEM FAULT Separation Open valve V2 to add Bridge WMS Sensor and set • Separation
Too much water water into bowl until pressure sensor PT2 switch- stop
Separation - Stop Timer 22 is elapsed. ing point to 0 or bridge. • V1 in circula-
Alarm#15 tion
• Common alarm
• Ejection
Free
Alarm#16
Free
Alarm#17
BOWL MONITORING Separation Not possible. Extend T06 during separa- • Common alarm
Current too high tion and shorten T14 to •
during TIMER 06 300sec.! Wait until T14 is
Alarm#18 elapsed and Alarm appears.
SEPARATOR MOTOR OFF Circulation Not possible. Set TIMER 39 to 10 seconds • Common alarm
Sep. in circulation and push program stop • Motor off
T 39 expired M. off button.
Alarm#19
Free
Alarm#20

86 8555-9201-160 / 1010
6.3 Alarms #21 - #30

Free
Alarm#21
EXCESSIVE RUNNING Control Set TR2 to 1 minute and Set TR2 to 1 minute • Common alarm
TIME OF SLUDGE PUMP Active immerse or dampen LSH Trigger testfunction with
In TR3 hours Sensor to start sludge magnet at testpoint of LSH
Alarm#22 pump until Alarm ap- sensor until Alarm appears.
pears.
WMS ACTIVATED Separation Set T22 to 300sec. and Set T22 to 300sec., TR1 to 1 • Common alarm
TOO OFTEN TR1 to 1 minute and minute and bridge WMS
open valve V2 to add sensor until Alarm appears.
Alarm#23 water into bowl until
Alarm appears.
Free •
Alarm#24
Free •
Alarm#25
Free •
Alarm#26
Maintenance Separation Not possible. Set value to actual value • Message in the
required see manual plus 1hour and wait 1hour. display
Alarm#27
WARNING Separation Set T17 to 1s and Set T17 to 1s and • Message in the
WATER CONTENT set counter 5 to 1 and set counter 5 to 1 and display
T47 to 60sec.than open bridge pressure sensor • V6 opens
Alarm#28 valve V2 for 10sec. to PSL2 or set optional PT2 to
add water into bowl until 0 and 1 in short intervals
warning appears. during T47 for minimum 2
times, so that warning ap-
pears.
Free
Alarm#29
Free
Alarm#30

8555-9201-160 / 1010 87
6.4 Alarms #31 - #40

Free
Alarm#31
Free
Alarm#32
EJECTION MONITORING Ejection Close manual ball valve Disconnect cable head of V3 • Separation
Eject. speed < Offset which is in front of V3 or increase offset Ejection stop
Separation – Stop shortly before and during speed during discharge • V1 in circula-
Alarm#33 discharge cycle T04. cycle T04. tion
• Common alarm
BOWL MONITORING Separation Not possible. Extend T06 during separa- • Common alarm
Speed drop too high tion and shorten T14 to •
during TIMER 06 300sec.! Wait until T14 is
Alarm#34 elapsed and Alarm appears.
SEPARATOR-START Separator Set Timer 10 to 10 sec. Set setting for min. speed • Motor off
monitoring Motor Start and press motor start higher than the normal • Message in the
during T10 button. operating speed. display
Alarm#35 • Common alarm
BELT MONITORING Separator Not possible. Disconnect speed pick-up • Motor off
Drive belt broken Motor Start sensor and press motor • Message in the
during start up start button. display
Alarm#36 • Common alarm
MAX.- SPEED Separator Not possible. Set setting for Max. Speed • Motor off
MONITORING Motor Start lower than normal operating • Message in the
during operation and Separa- speed, during start up or display
Alarm#37 tion during operation. • Common alarm
•
MIN.- SPEED Separator Not possible. Set setting for Min. Speed • Motor off
MONITORING Motor Start higher than normal operat- • Message in the
during operation and Separa- ing speed, display
Alarm#38 tion during start up or during • Common alarm
operation. •
PT 1 MONITORING Ejection Not possible. Set pressure sensor PT1 • Separation
clean oil discharge switching point to 0 while stop
Separation - Stop ejection sequence is run- • V1 in circula-
Alarm#39 ning. tion
• Common alarm
•
NO WATER SEAL Separation Reduce T34 and T35 to 5 Set pressure sensor PT2 to • Separation
during TIMER 35 sec. and close hand 0 and disconnect cable of stop
Separation - Stop valve before V2 during WMS sensor. • V1 in circula-
Alarm#40 T02. tion
• Common alarm
• Ejection

88 8555-9201-160 / 1010
6.5 Alarms #41 - #50

MIN. SEPARATING TIME Separation Not possible. Disconnect cable head on • Separation
< 10 Min pressure sensor PT2 during stop
Separation - Stop T21. • V1 in circula-
Alarm#41 tion
• Common alarm
• Ejection
SMS SENSOR FAULT Sensor Close hand valve at V2 Disconnect cable head on • Common alarm
during SMS Check Check while test is running. pressure sensor PT2 while • Ejection
during TIMER 44 test is running.
Alarm#42
PT2 SENSOR ACTIVE Circulation Open valve V2 until pres- Set pressure sensor PT2 to • Message in the
in Idle run sure increase on pres- 0 during idle run. display
sure sensor PT2 during • Common alarm
Alarm#43 idle run. • Ejection
PAL1 CLEAN OIL DISCHARGE Separation Open clean oil discharge Disconnect cable head on • Separation
Pressure < setting valve V7 pressure sensor PT1 stop
Alarm#44 tion
• Common alarm
• Ejection
PAH 1 CLEAN OIL DISCHARGE Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Pressure > setting valve V7 switching point to a lower stop
Separation - Stop value than the current value. • V1 in circula-
Alarm#45 tion
• Common alarm
• Ejection
EMERGENCY STOP Control Not possible. Push emergeny button. • All electric
Button pushed Active components
are shut down
ALARM#46 like Motors,
Control Units
ect!
FREE
ALARM#47
WATER DISCHARGE: Separation Close clean oil discharge Set pressure sensor PT1 • Separation
Overflow valve V7. Set optional PAH1 switching point to 0 while stop
Separation - Stop (PT1) in clean oil discharge separation sequence is
to 10 bar.
• V1 in circula-
Alarm#48 running. tion
• Common alarm
• Ejection
MAINTENANCE required Circulation Not possible. Set value to actual value • Message in the
WMS Sensor plus 1minute and wait display
1minute. Add extra water to
Alarm#49 get WMS Signal if neces-
sary.
Free
Alarm#50
For a simulation, the function must be activated and must be valid for the product.
ATTENTION:
After the simulation, all changes must be reset to the initial conditions!!!!

8555-9201-160 / 1010 89
7 Ejection monitoring / Bowl monitoring
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:............90

7.2 Graphic description Ejection- / Bowl monitoring - Speed:......................91

90 8555-9201-160 / 1010
7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:
1: separator motor start
2: feed valve V1 open: sepa-

ration
3: feed valve V1 closed for

ejection
4: operating water valve V3

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation
5: feed valve V1 closed:

ejection

8555-9201-160 / 1010 91
7.2 Graphic description Ejection- / Bowl monitoring - Speed:

ration
2: feed valve V1 closed for

ejection

open for T04: ejection

ration

ration

open for T06: safety water
impuls

closed: separation

92 8555-9201-160 / 1010

8555-9201-160 / 1010 93
8 Bowl volumes / Speed setpoints
8.1 Bowl-Volumes ........................................................................................94

8.2 Speed setpoints .....................................................................................94

94 8555-9201-160 / 1010
8.1 Bowl-Volumes
Separator type
OSE 5 OSE 10 OSE 20 OSE 40 OSE 80 OSE 120

HFO LO HFO LO HFO LO HFO LO HFO LO HFO LO
3
Volumes in dm
Bowl volume 1,00 1,00 2,00 2,00 3,60 3,60 10,00 10,00 23,00 23,00 40,00 40,00
Sludgespace volume 0,50 0,50 0,90 0,90 1,60 1,60 4,00 4,00 10,00 10,00 14,60 14,60
Fillingwater volume 0,20 0,50 0,30 0,90 0,40 1,60 0,50 4,00 1,00 10,00 3,00 14,60
Displacementwater
volume
0,50 0,50 1,10 1,10 2,00 2,00 6,00 6,00 13,00 13,00 25,40 25,40
8.2 Speed setpoints
Separator type
OSE 5 / OSE 10 / OSE 20 OSE 40 OSE 80 OSE 120
Speed in U/min
Max. Speed 12 200 8 400 7 000 6 100
Min. Speed 11 500 7 800 6 300 5 400
Rated Speed 12 000 8 200 6 800 5 900
Speed -Offset
100 100 100 100
Ejection monitoring
Speed -Offset
100 100 100 100
Bowl monitoring

8555-9201-160 / 1010 95

96 8555-9201-160 / 1010

GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde
Tel. +49 2522 77-0, Fax +49 2522 77-2488
ws.info@geagroup.com, www.westfalia-separator.com

Wa0004

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Settings and malfunctions

Designation Control Unit for OSE-Separators with self-cleaning bowl

GEA Mechanical Equipment / GEA Westfalia Separator

TRANSLATION OF ORIGINAL MANUAL

GEA Mechanical Equipment

GEA Mechanical Equipment / GEA Westfalia Separator

For your safety

• Strictly adhere to instructions marked with this symbol.

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… ..............................................................................8

2 Counter and Time Records 17

2.1 Default settings Counter - Time records ................................................18

3 Maintenance intervals and settings 21

3.1 Maintenance interval of the separator....................................................22

4.1 Program Logic - Symbols …- 0136 - … .................................................26

5 Trouble Shooting - Operating faults summary 45

5.1 Alarm overview .......................................................................................46

GEA Mechanical Equipment / GEA Westfalia Separator

5.24 Alarm #36 - Belt monitoring ...................................................................69

6 Alarm Simulation und Test 83

6.1 Alarms #01 - #10 ....................................................................................83

7 Ejection monitoring / Bowl monitoring 89

7.1 Graphic description Ejection- / Bowl monitoring - Motorcurrent:............90

8 Bowl volumes / Speed setpoints 93

8.1 Bowl-Volumes ........................................................................................94

GEA Mechanical Equipment / GEA Westfalia Separator

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-… ..............................................................................8

GEA Mechanical Equipment / GEA Westfalia Separator

1.1 Timerlist OSE 5-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.2 Timerlist OSE 10-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.3 Timerlist OSE 20-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.4 Timerlist OSE 40-…-…

limits -0136- -0196- -91-

T00 Partial ejection Partial ejection 2 2 2

GEA Mechanical Equipment / GEA Westfalia Separator

1.5 Timerlist OSE 80-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.6 Timerlist OSE 120-…-…

limits -0136- -0196- -91-

GEA Mechanical Equipment / GEA Westfalia Separator

1.7 Timer Description - T00 to T62

The bowl contents are displaced without loss by

The filling process creates the required water seal

Oil feed valve V 1 closes.

Speed recovery after Timer to compensate a speed drop occured during

Waiting after Timer to stabilize the system after displacement

Start button of motor starter

Waiting after 1. Timer to compensate a speed drop occured during

Speed recovery after Timer to compensate a speed drop occured during

Time to prevent wrong indication for Water content

Sludge tank alarm Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Alarm is activated when timer

GEA Mechanical Equipment / GEA Westfalia Separator

Timer to set the interval between two sensor