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Adam J. Byrd, K.K. Pant, Ram B. Gupta: Sciencedirect
Adam J. Byrd, K.K. Pant, Ram B. Gupta: Sciencedirect
Fuel
j o u r n a l h o m e p a g e : w w w . f u e l fi r s t . c o m
a r t i c l e i n f o a b s t r a c t
Article history: Supercritical water is a promising medium for the reforming of hydrocarbons and alcohols for the pro-
Received 5 October 2007 duction of hydrogen at high pressures in a short reaction time. Water serves both as a dense solvent
Received in revised form 26 March 2008 as well as a reactant. In this work, hydrogen is produced from glycerol by supercritical water reforming
Accepted 28 April 2008
over a Ru/Al2O3 catalyst with low methane and carbon monoxide formation. Experiments were con-
Available online 23 May 2008
ducted in a tubular fixed-bed flow reactor over a temperature range of 700–800 °C, feed concentrations
up to 40 wt% glycerol, all at short reaction time of less than 5 s. Glycerol was completely gasified to
Keywords:
hydrogen, carbon dioxide, and methane along with small amounts of carbon monoxide. At dilute feed
Hydrogen
Supercritical water
concentrations, near-theoretical yield of 7 mol of hydrogen/mol of glycerol was obtained, which
Glycerol decreases with an increase in the feed concentration. Based on a kinetic model for glycerol reforming,
Biomass an activation energy of 55.9 kJ/mol was observed.
Biodiesel Ó 2008 Elsevier Ltd. All rights reserved.
1. Introduction tion in the literature [4–10]. Shabaker and Dumesic [6] produced
hydrogen from biomass-derived oxygenated hydrocarbons includ-
Growing energy demands in a time of dwindling fossil fuel ing glycerol in an aqueous phase reforming process. Czernik and
supplies has attracted much attention to hydrogen as an energy co-workers [7] have produced hydrogen via steam reforming of
carrier. Biomass too has received significant attention as an alter- crude glycerol using a commercial nickel based naphtha reforming
nate energy source because it is renewable and essentially carbon catalyst. Hirai et al. [8] have reported the performance of noble me-
dioxide neutral since CO2 generated during the fuel use is subse- tal based catalysts for glycerol reforming and found ruthenium to
quently fixed by growing plants during photosynthesis. Glycerol, be the most active of the Group 8–10 metals.
HOCH2–CHOH–CH2OH, is obtained as a byproduct from biodiesel Recently, Adhikari et al. [11] performed a thermodynamic anal-
manufacturing by transesterification of vegetable oils. Approxi- ysis for hydrogen production by steam reforming of glycerol. Their
mately 1 kg of glycerol is produced for every 9 kg of biodiesel. From study revealed that the best conditions for producing hydrogen is
2004 to 2006, annual US biodiesel production has increased from at a temperature >625 °C and a molar ratio of water to glycerol
25 to 250 million gallons [1]. Johnston and Holloway [2] project of 9:1. Under these conditions methane production is minimized
a US biodiesel production potential of almost 850 million gallons and carbon formation is thermodynamically inhibited. Although
per year. With increasing production of biodiesel, an excess of glyc- excess water in the feed increases the hydrogen production, a sig-
erol is expected to flood the market, and therefore it is essential to nificant amount of unreacted water remains in the reactor effluent.
find new uses. Currently, glycerol is used in many applications Corma et al. [12] have studied the biomass-derived feeds glycerol
including personal care, food, oral care, tobacco, polymers, and and sorbitol using fluidized catalytic cracking and reported a wide
pharmaceuticals. Another use is the production of 1,2-propanediol range of products including hydrogen, paraffins, olefins, aromatics,
and 1,3-propanediol by hydrogenation of glycerol, replacing the and coke.
petroleum feedstock used presently [3]. Another emerging use is Supercritical water (SCW) reforming of hydrocarbons and bio-
to utilize glycerol for the production of hydrogen. The topic of glyc- mass materials has been paid more attention recently [13–18].
erol reforming for hydrogen production has received some atten- Kersten et al. [19] have reported gasification results for glycerol
and other model compounds in a variety of catalytic and non-cat-
* Corresponding author. Tel.: +1 (334) 844 2013; fax: +1 (334) 844 2063. alytic reactors in SCW and found that without addition of a cata-
E-mail address: Gupta@auburn.edu (R.B. Gupta). lyst, only very dilute concentrations of model biomass feeds
0016-2361/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fuel.2008.04.024
A.J. Byrd et al. / Fuel 87 (2008) 2956–2960 2957
could be completely gasified. SCW has properties entirely different reforming, it was observed that high reaction time leads to the sec-
from those of liquid water or steam. The dielectric constant of SCW ondary reaction of methane formation [13,14]. To limit the meth-
is much lower, and the number of hydrogen bonds is much lower ane formation reaction time needs to be limited to the order of
and their strength is weaker. Therefore SCW has high miscibility seconds. The aim of this study is to examine hydrogen production
with many organic solvents and gases. The density of SCW is high- from glycerol in SCW in a continuous reactor with a short reaction
er than that of steam resulting in a higher space time yield, and time (of the order of seconds). Ru/Al2O3 is selected as a catalyst.
higher thermal conductivity and specific heat, which are helpful The effects of the process variables such as temperature, contact
in carrying out the endothermic reforming reactions. Transport time, and water to glycerol ratio on hydrogen yield are
properties, too, are unique in that SCW has both low viscosity investigated.
and high diffusivity. The formation of char and tar is also mini-
mized because of the solubility of hydrocarbons in SCW. Impor-
2. Experimental section
tantly, hydrogen produced from SCW reforming is produced at
high pressure, which can be stored directly, thus avoiding large ex-
2.1. Materials
penses associated with compression.
Reforming of glycerol for hydrogen production can be summa-
Glycerol (99.5% purity) was obtained from Fisher Scientific. The
rized by following reactions.
commercial 5 wt% Ru/Al2O3 catalyst was purchased unreduced
First, the steam reforming of glycerol:
from Aldrich, and was subsequently reduced under hydrogen flow
H2 O
C3 H8 O3 ! 3CO þ 4H2 ð1Þ at 500 °C for 6 h. The catalyst had the following characteristics:
total BET surface area: 100 m2/g; crystal structure: amorphous;
Followed by the water–gas shift reaction: specific pore volume: 0.30 mL/g; density: 0.95 g/cm3. Deionized
CO þ H2 O ! CO2 þ H2 ð2Þ water was obtained from a Millipore Direct-Q 5 water purification
system.
The desired overall reaction is then summarized as:
C3 H8 O3 þ 3H2 O ! 7H2 þ 3CO2 ð3Þ 2.2. Experimental procedure
Some hydrogen is also lost via the methanation of CO and CO2: The schematic diagram of the experimental apparatus is shown
CO þ 3H2 ! CH4 þ H2 O ð4Þ in Fig. 1. The details of the experimental procedure are discussed
CO2 þ 4H2 ! CH4 þ 2H2 O ð5Þ elsewhere [14], and are briefly provided here. Experiments were
conducted in supercritical water in a fixed-bed tubular flow reactor
As a result, the product stream is a mixture of above gases. Further- (0.5 m long, 0.25 in. OD and 0.12 in. ID) made of Inconel 600
more, the yield of hydrogen depends on several process variables, (Microgroup) having a composition of 73% Ni, 18% Cr, and 9% Fe,
such as system pressure, temperature, and water to glycerol feed which was placed inside a temperature controlled furnace (Therm-
ratio. olyne 21100) covered on each end to reduce heat loss and ensure
Most of the above studies were done in batch mode, in which temperature uniformity. The reactor was packed with 2 g catalyst.
the biomass/water/catalyst is loaded in a small steel tube reactor The details of experimental conditions are given in Table 1.
and then sealed and placed in an oven. After the reaction, the mix- A glycerol–water solution from a feed reservoir was pumped to
ture is quenched and analyzed. Typical reaction time varied from a tee using a HPLC pump (Waters 590). Due to the hygroscopic nat-
minutes to hours. In our recent work on methanol and glucose ure of glycerol, batches of pure glycerol were diluted with water to
T
Mix pt. Tubular reactor T
Gas flow
totalization
GC with
TCD
Gas flow
6-port injection meter
valve for online Gas- Liquid
sampling separator
Data analysis with Data acquisition
software system
TOC analyzer
for liquid phase
Table 1
Details of experimental conditions
Reactor Reactor pressure Feed conc. Residence W/FAo (g cat-s/lmol Product gas composition (mol%) H2 yield (mol gas/mol
temperaturea (°C) (bar) (wt%) time (s) glycerol) glycerol fed)
H2 CO CH4 CO2
800 241 5 4 0.353 45.3 0.0 19.6 35.2 2.0
800 241 5 2 0.221 49.4 0.0 15.9 34.7 2.8
800 241 5 1 0.137 70.0 1.1 3.7 25.2 6.5
800 241 15 1 0.050 57.9 0.6 10.7 30.9 4.1
800 241 20 1 0.035 53.5 2.2 11.5 32.9 3.9
800 241 30 1 0.023 47.2 3.2 15.6 34.0 2.9
800 241 35 1 0.022 46.5 3.8 16.8 32.9 2.6
800 241 40 1 0.019 42.2 4.3 18.9 34.6 2.2
750 241 2.5 1 0.243 66.9 0.1 3.9 29.1 5.8
750 241 5 1 0.137 66.2 1.2 3.6 29.0 6.1
750 241 15 1 0.045 56.9 2.0 9.6 31.5 4.4
750 241 30 1 0.023 46.5 3.4 15.8 34.4 2.6
700 241 5 1 0.134 63.5 0.7 6.7 29.1 5.1
a
Uncertainty ±3 °C.
66.7 wt% and kept covered to prevent absorption of additional 3.1. Effect of reaction time
water from the atmosphere. The glycerol solution then mixes with
a stream of supercritical water, also by HPLC pump (Alltech 301), Residence time in the catalyst bed was controlled by the inlet
heated to the reaction temperature. The reactor temperature at flowrate of reactants. The product gas yields are shown as a func-
the exit of the furnace was measured using a type-K thermocouple tion of residence time in Fig. 2. The residence times of 1, 2 and 4 s
with a tee arrangement. The gas mixture exiting the reactor was correspond to space time (mass of catalyst in bed/molar flow rate
cooled using a water-cooled double pipe heat exchanger made of of glucose, W/FAo) values of 0.136, 0.221, and 0.353 g cat-s/lmol
SS 316 tubing. The pressure was let down to the ambient by means glycerol, respectively. The shortest residence time gave high
of a back pressure regulator (Straval). The gas–liquid mixture was hydrogen yield, however at larger residence times the hydrogen
separated in a glass phase-separator having gas tight valves to pre- yield drops sharply with a decline in CO2 yields as well. Consider-
vent the escape of gases. The exit gas flow rate was measured using ing this along with the increase in methane suggests that Eq. (5),
a gas flow meter (Omega FMA-1600). The gas composition was the methanation of carbon dioxide, becomes important at longer
determined using a gas chromatograph (SRI 8610 C) equipped with residence times. Hence, it is desirable to keep residence time short
a thermal conductivity detector (TCD) and a 60/80 Carboxen-1000 in order to maximize the hydrogen yield.
carbon molecular sieve column (Supelco 15 ft 1/8 in.) using
nitrogen as the carrier gas. Sample injection to the gas chromato- 3.2. Effect of temperature
graph was done online by means of a six-port injection valve (Val-
co) having a 100 lL sample loop. The total organic carbon (TOC) The influence of temperature was studied by varying the fur-
content of the liquid effluent was measured using a TOC analyzer nace temperature from 700 to 800 °C. Hydrogen yield increases
(Shimazdu TOC-VCSN). with temperature as shown in Fig. 3. It can also be seen that the
All measurements were taken at least in triplicate to ensure accu- methane yield is slightly higher at 700 °C. The same trend is pres-
racy, which were further checked by calculating the overall carbon ent in the calculated equilibrium concentration with slightly more
balance for the system. Scattering in the data of the totalized gas flow methane present at lower temperatures. It should be noted that
rate measured by the flow meter was less than 1%. The error in the continued operation at 700 °C for feed concentrations greater than
dry gas composition obtained by the GC analysis was typically less 5 wt% glycerol resulted in plugging of the reactor, however this
than 2%. The overall error in the calculation of gas yields due to the problem was solved by operating at 800 °C. At lower temperatures,
errors introduced by the individual analysis techniques and experi-
mental error was found to be less than 5%. Experimental results in
which the carbon exiting the system was calculated to differ by more
H2 CH4 H2 equil CH4 equil
than 10% of the known amount entering were discarded. CO2 CO CO2 equil CO equil
7
3. Results and discussion
Hydrogen
6
(mol gas/mol glycerol fed)
H2 CH4 H2 equil CH4 equil experimental carbon monoxide yields are smaller than predicted
CO2 CO CO2 equil CO equil at equilibrium. Paired with higher than predicted hydrogen and
carbon dioxide yields, this indicates the water–gas shift reaction
7
going near completion.
6 Hydrogen
(mol gas/mol glycerol fed)
Product Gas Yield
Hydrogen
k2
5 AS þ B ! ABS ð7Þ
Product Gas Yield
k3 k4
4 ABS ! Intermediates ! CO2 þ H2 ð8Þ
3 where A and B represent glycerol and water, respectively, and S rep-
resents an active site on the catalyst surface. Eq. (6) describes the
2
reversible adsorption of glycerol on the catalyst, and Eq. (7) repre-
1 sents the reaction of the adsorbed glycerol with water to form an
adsorbed complex molecule, ABS. Assuming steady state of ad-
0 sorbed intermediates and that decomposition of ABS to form inter-
0 10 20 30 40 50 mediate products is the rate-limiting step, the dependence of rate
Feed Concentration (wt% glycerol) (r) on partial pressures (p) can be expressed as
Fig. 4. Effect of glycerol feed concentration on product gas yields. T: 800 °C, P: k1 k2 pA pB
241 bar, 1 s residence time, 2.0 g Ru/Al2O3 catalyst. r¼ : ð9Þ
k1 þ k1 pA þ k2 pB þ ðk1 k2 pA pB =k3 Þ
Considering that water is in excess, Eq. (9) may be simplified to
the reaction rates for reactions leading to coke formation are high- kR pA
er than the rates of the reforming and carbon gasification reactions r¼ ; ð10Þ
1 þ bpA
[21]. At temperatures below 800°, the experimental hydrogen yield
is lower than the equilibrium values, but is accompanied by higher where kR and b are lumped parameters defined as
than predicted methane yield. k1 k2 pBo
kR ¼ ð11Þ
k1 þ bpBo
3.3. Effect of glycerol feed concentration
and
Feed concentration is an important economic consideration, it is k1 þ ðk1 k2 pBo =k3 Þ
not desirable to heat and pump more water through the system b¼ ð12Þ
k1 þ k2 pBo
than is necessary. To study the effect of feed concentration, the
glycerol concentration was varied from 5–40 wt% glycerol. Fig. 4 Eq. (10) was solved using a regression on rate of hydrogen
shows that increasing the feed concentration was coupled with a production for several values of partial pressures of glycerol at
decrease in the yield of hydrogen and an accompanying increase 750 and 800 °C. Calculated values of kR are 1.9 105 and
in the methane yield. This can be explained by considering that less 2.6 105 lmol/g cat-s-bar at 750 °C and 800 °C, respectively.
water is present at the higher concentrations, and it is known that Based on the temperature dependence of the rate constant, activa-
at low steam/carbon ratios CO is more likely to produce methane tion energy Ea for the reaction was found to be 55.9 kJ/mol. Glycerol
by consuming hydrogen [22]. The carbon balance showed that reforming experiments were continued to evaluate the catalyst
complete conversion of glycerol to gaseous products was realized activity loss due to carbon formation. There was negligible change
even for the highest feed concentrations tested. It can be seen that in reaction rate and hydrogen product yield as same catalyst was
the experimental gas yields closely mirror the equilibrium concen- used for all the runs without any regeneration. Dispersion of Ru
trations calculated from simulation, indicating that the reaction is was not measured, but it is expected that it should decrease under
near its thermodynamic equilibrium. For higher concentrations, the operating conditions used. Kellner and Bell [24] have reported
2960 A.J. Byrd et al. / Fuel 87 (2008) 2956–2960
plified kinetic model are reported at 750 and 800 °C, and based
upon those an activation energy of 55.9 kJ/mol was observed.
Acknowledgment
References