Pengertian Umum Pelabuhan

Metode Konstruksi Dermaga (Wharf)

1. Wharf tipe Concrete Caisson

2. Wharf tipe steel sheet pile cells
3. Wharf tipe Sheet Pile Wall
4. Wharf tipe Open construction
 Wharf Tipe Concrete Caisson

Transit Area
Transit Area H H

Control Centre
Control Tower

Heavy Vehicle Park Car Park

Worker
Dormitory Security
Dormitory
Commercial Building
 Precast Yard
+ 10.0

- 5.0

+/- 0.0
+45

+40

1.0 m 8.0 m +35

Kawasan
Pemukiman +30
+25

1.0 m +20

Km 65

+15
 WHARF
WHARF
( Caisson System )

Original Design of
Retaining Wall

Existing Condition at Wharf Position

 320 m’

150 m’
Reclamation Area

150 m’
1 : 10

Precast Yard
 START

Dredging
10.0 m
Paving Block
K-500 Levelling 1
CTB
Install Caisson
LWS + 0.00 m
Levelling 2

Embankment/ Install Caisson

Reclamation
16.5 m
Topping Concrete

Embankment

3.0 m
CTB
14.0 m
Pavement

Accessories

FINISH
 START

A
Preparation Work :
-Surveying
-Approval Const. Method Post Tension Work
-Approval Material
-Mobilization
Insidefilling of Caissons Installed

Caisson Manufacturing Dredging of Caisson Trench

Placing of Cover Concrete

Rubble Rock Foundation

Levelling & Compaction Reclamation Marine Fitting :
-Fender
- Bollard
Caisson Installation CTB - Curb Stone
(Layer 1)

Pavement
Backfilling with armour stones

FINISH
Caisson Installation
(Layer 2 up to 9)

A
 START

A
Preparation Work :
-Surveying
-Approval Const. Method Post Tension Work
-Approval Material
-Mobilization
Insidefilling of Caissons Installed

Caisson Manufacturing Dredging of Caisson Trench

Placing of Cover Concrete

Rubble Rock Foundation

Levelling & Compaction Reclamation -Marine Fitting :
-Fender
- Bollard
Caisson Installation CTB - Curb Stone
(Layer 1)

Pavement
Backfilling with armour stones

FINISH
Caisson Installation
(Layer 2 up to 9)

A
Equipment : - Barge & Chisel
- Barge & Clampshell
- Hopper Barge

Volume : 51 Cu.m/m’ x 620 m’ = 31.620 Cu.m

Prod. Cap. : Chisel - 1.530 Cu.m/day (10H/D) TIME COMPLETION OF DREDGING WORK
Clampshell – 1.200 Cu.m/day (10 H/D) 26.35 DAYS ( 1 MONTH)

320 m’
150 m’

Reclamation Area

150 m’
 START

A
Preparation Work :
-Surveying 0.35 m
-Approval Const. Method
2.9 m 4.2 m Post Tension Work
0.3 m
-Approval Material
-Mobilizationm
2.9 4.2 m
0.3 m
2.9 m
Insidefilling of Caissons Installed
4.2 m
0.35 m
Caisson Manufacturing Dredging of Caisson Trench
1.5 m

Placing of Cover Concrete

Rubble Rock Foundation

5.0 mLevelling & Compaction
Reclamation -Marine Fitting :
-Fender
- Bollard
Caisson Installation CTB - Curb Stone
(Layer 1)

Pavement
Backfilling with armour stones

FINISH
Caisson Installation
(Layer 2 up to 9)

A
 Paving Block 10.0 m
K-500
CTB

LWS + 0.00 m

Embankment/
Reclamation 16.5 m

3.0 m

14.0 m

10.0 m
Transit Area Paving Block K-500
CTB

LWS + 0.00 m

16.5 m
 CYCLE TIME OF INSTALLATION
CELLULAR BLOCKS

224 days

84 days
84 days
 CYCLE TIME OF INSTALLATION
CELLULAR BLOCKS

128 days

49 days
49 days
 CYCLE TIME OF FABRICATION
CELLULAR BLOCKS

CT untuk bed = 8 hari

CT untuk bekisting = 4 hari

Jumlah Cellular Block = 856 bh

Waktu Pabrikasi = 75 hari
Target Produksi = 12 bh/hari
Kebutuhan Bed = 91 bed
Kebutuhan Bekisting = 46 set

Jumlah Cellular Block = 856 bh

Waktu Pabrikasi = 100 hari
Target Produksi = 9 bh/hari
Kebutuhan Bed = 69 bed
Kebutuhan Bekisting = 35 set

Jumlah Cellular Block = 856 bh

Waktu Pabrikasi = 125 hari
Target Produksi = 7 bh/hari
Kebutuhan Bed = 55 bed
Kebutuhan Bekisting = 28 set
CAISSON FABRICATION

Direction of installation

Reclamation Area
Batching
Plant
Precast Yard
Casting Yard
CAISSON FABRICATION

STEK KOLOM
FORMWORK, REBAR &
POURING CONCRETE

• WALL

 COLUMN
 FORMWORK, REBAR &
POURING CONCRETE

BEAM

COLUMN WALL
 FLOW CHART
INSTALLATION CAISSON
START

DREDGING
A
N
SOUNDING
Y INSTALL CAISSON
LEVELLING

N N
SOUNDING CHECK
Y
LEVELLING Y

Y FINISH
SOUNDING

A
ACCES ROAD
 TRANSPORTATION CAISSON

• CRAWLER CRANE 200 TON

• LIFTING BEAM
 DREDGING

• CRANE 200 TON

• CLAMP SHELL
• DIVER
 LEVELLING

• CRANE 200 TON

• EXCAVATOR
• BUCKET
• DIVER
 INSTALLATION CAISSON

• CRAWLER CRANE 200 TON

INSTALL GEOGRID
FILLING CAISSON
 CAISSON dipabrikasi di galangan kapal di Surabaya / Gresik (Sewa)

Caisson
ditenggelamkan
di posisinya

Selesai dipabrikasi, dibawa

ke lokasi lewat laut
 300 m’
A

150 m’
Reclamation
Area

A
DENAH LOKASI RETAINING WALL & RECLAMATION AREA

300 m 5.0 m
+ 2.00 m

LWS + 0.00 m

RECLAMATION

16.5 m
- 7.00 m

Urugan sementara,
digali setelah retaining
POT. A-A wall selesai
- 16.00 m
300 m 5.0 m
+ 2.00 m

LWS + 0.00 m

16.5 m
- 7.00 m

- 16.00 m
Paving Block K-500 FFL+5.00 m

CTB + 2.00 m

LWS + 0.00 m

16.5 m
- 7.00 m

- 16.00 m