2017 OPW Tank Truck Equipment

WORLD-CLASS TECHNOLOGY, SERVICE AND SUPPORT

Leading The Way in Fluid Handling Solutions Worldwide

www.opwftg.nl
Introduction

Welcome to the OPW Fluid Transfer Group

For over 50 years OPW Fluid Transfer Group Europe is dedicated

to provide expert solutions for the safe handling, processing,
monitoring and transportation of hazardous bulk products.
A motivated team of professionals understand customer needs
as well as applicable legislation and local requirements.
Engineering skills and a sophisticated production facility in
combination with modern logistics offer our clients the flexibility
and innovation required to keep and enhance their marketplace.
This together with our long expertise and customer focus makes OPW Fluid Transfer
Group what it is today, one of the global leaders in the market.
Our focus is primarily on Hydrocarbon and Chemical products.
Our expertise concentrates on road tankers and railcar transport; loading-, unloading-
and transloading facilties and the safe quick and dry-disconnect coupling systems.
Nowadays safeguarding the environment, equipment and people is key, OPW Fluid
Transfer Group line of products offer worldclass
solutions for your Transportation needs as well as your Loading
Terminal facilities.

Zero Harm, Total Integrity is our motto.

Sincerely yours,
OPW Fluid Transfer Group Europe BV

H. Gilde
Managing director

3
 1.1. 1.2. 1.3. 1.4.

1.5. 1.6. 1.7.

3.1. 1.6. 1.7. 2.3.

2.2.

1.1. 1.4.
3.2.
1.2. 2.1.
3.4. 1.5. 3.3.
1.3. 4.1.

2.1. 2.2. 2.3. 4.1.

3.1. 3.2. 3.3. 3.4. 3.5.

4
 INDEX
Introduction 3

Index 5

1 Bottom Loading Components 7

1.1. API Tank Truck Adaptor 891-series 8
1.2. Dust Cap 875-AL40 12
1.3. Gravity Coupler 876-series 1 3
1.4. Air Interlock for VR-Adaptor 300/301 14
1.5. Bottom Valve EURO100-series 16
1.6. Pressure/Vacuum-Vent NV3000E 19
1.7. Manhole Cover T400-series 20

2 Vapour Recovery Components 23

2.1. Vapour Recovery Adaptor 633LVB-301 24
2.2. Vapour Recovery Valve T195-series 26
2.3. Vapour Line Valve 1995TWD 28

3 Overfill Prevention Systems 29

3.1. Overfill Prevention Sensor K1-5110E-18 5-Wire optic overfill sensor 30
K1-5550U-18 2-Wire optic overfill sensor
5350E 2-Wire optic sensor (replaces 1551-0018B)
5650E 2-Wire optic sensor (replaces 1051-0018B)
3.2. Socket
4103-series 32
4403-series
3.3. Retain Overfill Monitoring 3205E 34
3.4. Tester 1397E 35
1398E
3.5. Retain Sensor 5000 36
5000U
5030U

4 Civaflo Manifolds 37
4.1. CIVAFLO Manifolds 38

5 Manifolds Order Specification 40

5
6
 1

BOTTOM LOADING COMPONENTS

1.1. API Tank Truck Adaptor 8
891-series

1.2. Dust Cap 12

875-AL40

1.3. Gravity Coupler 1 3

876-series

1.4. Air Interlock for VR-Adaptor 14
300/301

1.5. Bottom Valve 16
EURO100-series

1.6. Pressure/Vacuum-Vent 19
NV3000E

.7.
1 Manhole Cover 20
T400-series, 20” Bolted Aluminium /
Carbon Steel / Stainless Steel

1.6. 1.7.

1.1. 1.4.
1.2. 1.3.

1.1.
Specifications
API Tank Truck Adaptor 8 9 1 B A A P I A D A P T E R O P E NABL E

CIVACON’s API bottom loading adaptors are precisely engineered to match

57
standard loading couplers and increase service performance.
103

181

ø 165

57 57 162
84 84
103 103
181 181

51
ø 165 ø 165 ø 197
891BA, API Adaptor

162 162
214 214

ø 197 ø 197

8 9 1 N B A P I A D A P T E R N O N- OPENABL E

891NB, API Adaptor

8 HOLES
ø 11

Features and Benefits 8 HOLES

ø 11
Designed in accordance with API RP Stainless Steel internals for maximum
1004 and EN13083 service life
Two piece lightweight aluminium Viton GFLT seals
ø 149
construction for maximum strength and
Compatible with diesel, bio diesel,
weight reduction 171
gasoline, ethanol and methanol
4” TTMA mounting flange ø 149
Heavy duty poppet with an acetal resin
Nominal size 4” or DIN100 bearing for smoother opening 171
characteristics
Rotatable hard-coated nose piece for
maximum service life Easy-grip aluminium lever 181

Flat bottom ensures complete drainage Mounting plugs for model 300/301 air
interlock valve
Minimum number of internals to
181
minimize pressure drop and improve Grease nipple on handle for easy
flow rate maintenance
Bushed running surfaces for efficient
operation
All dimensions are in mm

8
 1.1.
Spare parts
R E PAI R KIT
891HRK Handle repair kit
891ORK O-Ring Repair Kit
84891SRK Shaft Repair Kit
891BRK Sight glass repair kit for 891-897-861

Spare part only supplied as complete kit

51
Item Part Nr Description QTY
1 11548 BODY, MACHINED 1
2 119052 O-RING 1
3 11550 ADAPTOR FACE 1
4 12514 BUTTO HEAD CAP SCREW 6
214 5 12489 STOP PIN 1
6 11850 POPPET 1
7 12331 LINK, POPPET/HANDLE 1
8 12330 LINK, SHAFT 1
9 115433 SHAFT 1
10 11661 E-CLIP 1
11 11662 E-CLIP 1
12 11618 CLEVIS PIN 3
13 11365M4 SIGHT GLASS 1
14 H51437M4 O-RING 1
15 H51384M4 FLOAT BALL 1
16 124904 SCREW 4
17 117052,3 QUAD RING 1
Item Part Nr Description QTY
18 11536 3
BEARING 1
19 108401,3 NYLON WASHER 1
20 H06924M2,3 O-RING 1
21 H20182M1,3 SPRING 1
22 114901,3 HUB 1
23 H20199M3 NYLON WASHER 1
24 114601 HANLDE 1
25 H08901M1,3 FULCRUM PIN 1
26 116231,3 BOWTIE CLIP 1
27 11664 SPRING 1
28 11665 BEARING 1
29 117033 RETAINING RING 1
30 117043 WASHER 1
31 H20057M LOCK WASHER 4
32 H20058M2 O-RING 1
33 120491 PLUG, 3/8” NPT 1

1-Included in 891HRK, 2-Included in 891ORK, 3-Included in 891SRK, 4-Included in 891BRK

General specifications Ordering specifications Related products

Nominal size 4” or DIN100 Art. number Description Art. number Description
Maximum flow rate 2.500 litre/minute 891 API Adaptor with Handle 300/301 Air interlock valve
Seal Viton GFLT 891BA 4” API bottom loading adaptor 875-AL40 API dust cap
Working temp. -40ºC to +70ºC with aluminium handle and 11240 4” TTMA sight glass
other temp. on request sight glass 11293M Guard bar interlock
Weight 891BA 5,1 Kg
891NB 4” API non-openable bottom GASK0052 4” TTMA gasket
891NB 4,2 Kg
loading adaptor with sight glass FAL0009 4” TTMA flange aluminium
891N 4,2 Kg
891N 4” API non-openable bottom FST0025 4” TTMA flange steel
loading adaptor

1.1.
Specifications
API Tank Truck Adaptor 8 9 1 B A - L K E A P I A D A P T E R OPENABL E

The new API Lock Assembly is designed to restrict unauthorized personnel

57
from unloading valuable products from your trailer compartments.
103
The addition of the air operated lock to the Civacon 891 API adaptor will
181
ensure protection from fuel theft.

ø 165

57 57 162
84 84
103 103
181 181

51
ø 165 ø 165 ø 197
891BA-LKE

162 162
214 214

ø 197 ø 197

891NB-LKE API ADAPTER

891NB-LKE
NON-OPENABLE

8 HOLES
ø 11

Features and Benefits 8 HOLES

ø 11
Air operated lock feature on the 891 API
adaptor
Remotely air operated lock will ensure
ø 149
fuel is not unloaded by unauthorized
individuals 171

Manual bypass will unlock the API if air ø 149

operation be-comes unavailable
171
High Flow Adaptor with reduced retention
Stainless Steel Internals for strength and 181
durability
Precision manufacturing for long lasting
dependable operation 181

Conforms to API 1004 and EN13083

Compatible with diesel, biodiesel, gasoline,
ethanol and methanol
All dimensions are in mm

10
 1.1.
Spare parts
891BA-LKE API Bottom Loading Adaptor w/ Lo
Item Part Nr Description QTY
1 10840 NYLON WASHER 1
2 11460 HANDLE 1
843 11490 HUB 1
4 12514 SCREW 6
5 11536 BEARING 1
6 11543 SHAFT 1
7 11544 LINK, SHAFT 1
8 11545 LINK, POPPET 1
9 11550 ADAPTOR FACE 1
51
10 11618 CLEVIS PIN 3

891BA-LKE API Bottom Loading Adaptor w/ Locking Feature

11 11623
12 11661
BOWTIE CLIP
E-CLIP
1
1
13 11662 E-CLIP 1
14 11703 RETAINING RING 1
15 11704 WASHER 1

PARTS BREAK DOWN

214
16 11705 QUAD RING 1
17 11905 O-RING 1
18 12266 ROD END 1
19 12267 ADJ. NUT 1
20 12268 LOCKING PIN 1
21 12271 POPPET 1
22 12272 BEARING 1

ottom Loading Adaptor w/ Locking Feature

23 12273
24 12274
BODY
CYLINDER PLUG
1
1
25 12276 O-RING 1
26 12277 O-RING 2
27 12278 SPRING 1
PARTS BREAK DOWN
28 12279 JAM NUT 1
29 12280 AIR FITTING, NPT 1
PART PART
30 12281 WASHER 1 ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. ITEM
NUMBER NUMBER
31 12282 BYPASS GUARD 1
32 12283 RIVET 1 1 10840 NYLON WASHER 1 17 11905 O-RING 1 33
33 12284 CLEVIS PIN 1 2 11460 HANDLE 1 18 12266 ROD END 1 34
34 12285 ROLL PIN 1
3 11490 HUB 1 19 12267 ADJ. NUT 1 35
35 12289 ROLL PIN 1
36 12291 SCREW 4 4 11534 SCREW 6 20 12268 LOCKING PIN 1 36
37 10806M LOCK WASHER 6 5 11536 BEARING 1 21 12271 POPPET 1 37
38 11365M SIGHT GLASS 1
6 11543 SHAFT 1 22 12272 BEARING 1 38
39 H06924M O-RING 1
40 H08901M PIN 1 7 11544 LINK, SHAFT 1 23 12273 BODY 1 39
41 H20051M STOP PIN 1 8 11545 LINK, POPPET 1 24 12274 CYLINDER PLUG 1 40
42 H20057M LOCK WASHER 4
PART 9
PART 11550 ADAPTOR FACE 1 25PART 12276 O-RING 1 41
ITEM H20058MDESCRIPTION
43 NUMBER O-RING QTY.1 ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY.
NUMBER NUMBER
44 H20182M SPRING 1 10 11618 CLEVIS PIN 3 26 12277 O-RING 2 42
1 10840 NYLON WASHER 1 17 11905 O-RING 1 33 12284 CLEVIS PIN 1
45 H20199M WASHER 1 11 11623 BOWTIE CLIP 1 27 12278 SPRING 1 43
246 11460
H51384MHANDLE
BALL FLOAT 1 1 18 12266 ROD END 1 34 12285 ROLL PIN 1
12 11661 E-CLIP 1 28 12279 JAM NUT 1 44
347 11490
H51437MHUB O-RING 1 1 19 12267 ADJ. NUT 1 35 12289 ROLL PIN 1
48 H53043M TAMPER CABLE 1 13 11662 E-CLIP 1 29 12431 AIR FITTING, MET 1 45
4 11534 SCREW 6 20 12268 LOCKING PIN 1 36 12291 SCREW 4
14 11703 RETAINING RING 1 30 12281 WASHER 1 46
5 11536 BEARING 1 21 12271 POPPET 1 37 10806M LOCK WASHER 6
15 11704 WASHER 1 31 12282 BYPASS GUARD 1 47
6 11543 SHAFT 1 22 12272 BEARING 1 38 11365M SIGHT GLASS 1
General specifications Ordering specifications
16 11705 QUAD RING
1 Related products
32 12283 RIVET 1 48
7 11544 LINK, SHAFT 1 23 12273 BODY 1 39 H06924M O-RING 1
Nominal size 4” or DIN100 Art. number Description Art. number Description
8 Maximum
11545 flowLINK, POPPET 1 24 891BA-LKE
12274 40 H08901M PIN Air 1
PART rate 2.500 litre/minute PART CYLINDER PLUG
Lockable non-openable1 API PHONE:
300/301 (816) 741-6600
interlock valve• (888) 526-5657 • Fax: (
TY. ITEM DESCRIPTION QTY. ITEM DESCRIPTION QTY. 4304 Mattox Road • Kansas City, MO 64150 • www
NUMBER
9 Seal
11550 ADAPTORViton
FACEGFLT 1 NUMBER O-RING
25 891NB-LKE
12276 Lockable non-openable1 API 41 H20051M
875-AL40 STOP PIN
API dust cap 1
Working temp. -40ºC to +70ºC 11240 4”WASHER
TTMA sight glass
1 17
10 11905 CLEVIS
11618 O-RINGPIN 31 2633 12284 O-RING
12277 CLEVIS PIN 21 42 H20057M LOCK 4
other temp. on request 11293M Guard bar interlock
1 18 Weight
11 12266 BOWTIE
11623 ROD END891BA-LKE 1 15,1 Kg 2734
CLIP 12285 SPRING
12278 ROLL PIN 11 43 H20058M O-RING 1
GASK0052 4” TTMA gasket
1 19
12 12267
11661 ADJ. NUT
E-CLIP 11 2835 12289 JAM
12279 ROLL PIN
NUT 11 44 H20182M SPRING 1
FAL0009 4” TTMA flange aluminium
6 20
13 12268
11662 LOCKING PIN
E-CLIP 11 2936 12291 AIR
12431 SCREW
FITTING, MET 14 45 FST0025
H20199M 4” TTMA flange steel
WASHER 1
1 21
14 12271
11703 POPPET RING
RETAINING 11 3037 10806M WASHER
12281 LOCK WASHER 16 46 H51384M BALL FLOAT 1
1 22
15 12272
11704 BEARING
WASHER 11 3138 11365M BYPASS
12282 SIGHT GLASS
GUARD 11 47 H51437M O-RING 1
1 23
16 12273
11705 BODYRING
QUAD 11 3239 H06924MRIVET
12283 O-RING 11 48 H53043M TAMPER CABLE 1
1 24 12274 CYLINDER PLUG 1 40 H08901M PIN 1 11
Rev. +, Jan. 2012


1.2.
Specifications
875 AL40 Dust Cap 875 AL40 DUST CAP
875C Series 4” Dust
CIVACON’s 875 API Dust Cap is lightweight, corrosion
resistant and designed for the protection of API RP
1004 tank-truck adaptors complying to ADR. 5

3
4

2
ø 182,88 REF

ITEM PART NUMBER

All dimensions are in mmDESCRIPTION QTY. ITEM PART N
1 H71131 CAP 1 6 H205

875C Series 4”2 Dust

1091Cap
8 GASKET 1 7 H083

Features and Benefits General specifications 2

3
10918V2
H711321
GASKET VITON
LOCKING BLOCK
1
1
8 H203

H711331

PARTS BREAK DOWN

Certified per ADR 4.3.4.1.1 up to 3 bar Maximum working 4 CAM LEVER 1
1
pressure 3 bar 5 H71149
5 CAM PIN 1 11474
Lightweight pressure die-cast aluminium 1- Included in 11474 2 - Included in 875V

construction for maximum strength and Working temp. -40ºC to +70ºC 3

weight reduction other temp. on request 4 PHONE: (816) 741-6600 • (888)
4304 Mattox Road • Kansas City
Easy use due to radial cam and lug design Weight 1 Kg
6
Buna-N seal
Glass-filled nylon cams to reduce wear Spare parts 204,24
1
Locking hole for wire security seal Item Part number Description QTY 171,45

Private branding on API Dust Cap is 1 H71131 Cap 1

optional 2 H71271 Gasket 1
3 H711321 Locking Block 1

Related products
2
4 H711331 Cam Lever 1
ø 182,88 REF
5 H711491 Cam Pin 1
Art. number Description
6 H20550M 1
Finger Ring 1
891-series 4” API Bottom Loading Adaptors 7
10919 Kit Chain:
7 H08328M2 Connector Ring 1 8

Ordering specifications 8 H20325M Chain, Zinc Plated 1

2

1-Included in Cam Lever Repair Kit

Art. number Description
2-Included in Kit Chain
875-AL40 API Dust Cap
875-AL40-NOLABEL API Dust Cap without inscription
875-AL40-(private label) API Dust Cap with private branding
10919 Kit Chain All dimensions are in mm
ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY.
11474 Cam Lever Repair Kit
1 H71131 CAP 1 6 H20550M1 FINGER RING 1
2 10918 GASKET 1 7 H08328M CONNECTOR RING 1
2 10918V2 GASKET VITON 1 8 H20325M CHAIN, ZINC PLATED 1
3 H711321 LOCKING BLOCK 1 Also Available with Viton Gasket - 875V

12 4 H711331 CAM LEVER 1 REPAIR KITS

5 H711491 CAM PIN 1 11474 CAM LEVER REPAIR KIT


1.3.
Specifications
Gravity Coupler 8 7 6 - S E R IE S

182
The 876 Gravity Coupler optimizes the connection
between 4” API Adaptors and 3” or 4” hose connections,
ensuring safe and fast unloading. The 876 has been 184
designed with
an over centre CAM for easy connection.

A
B
108 98

145
182

184

A
B
108 98

42

129
A B
3” 72,1 91,4
4” 109,2 119,6

Features and Benefits General specifications

Designed in accordance with API Compatible with diesel, bio diesel,
RP 1004, ADR and EN13083
Pressure die-cast lightweight Viton GFLT seal
aluminium construction for maximum
strength and weight reduction
Innovative design for:
- improved high-flow rates
- minimum pressure drop
- complete draining capacities to prevent
contamination
Related products
Art. number Description
891-series 4” API Bottom Loading Adaptor
gasoline, ethanol and methanol
Over Centre CAM - holds on adaptor top
& bottom
No wear of API adaptor surface
15° angle for improved unloading
Single piece 3” and 4” CAM and Groove
One hand operation, simple robust
mechanism
Nominal size 4” or DIN100
Working temp. -40ºC to +70ºC
other temperatures
on request
Weight 3” kamlok outlet 1,4 Kg
4” kamlok outlet 1,8 Kg
Spare parts
R E PA I R K I T
H71271 Buna-N seal
10919 Kit Chain
11474 Cam Lever Repair Kit

Ordering specifications
Art. number Description 1
876C-AL40 4” Gravity Drop Adaptor with 4” male kamlok outlet
876C-AL4030 4” Gravity Drop Adaptor with 3” male kamlok outlet 2

All dimensions are in mm

13


1.4.
Specifications
Model 300
300 / 301 Air Interlock Valve MODEL 300
52,58
Civacon’s New Model 300 Series Air Interlock Valve is the perfect solution for all 19,05
your petroleum transport interlock needs. From drive-off protection on APIs and
Vapour Adaptors, to interlocking guard bars and cabinet doors, our Model 300
Air Interlock Valve fits right in. The Model 300 valve is a drop-in replacement
for our earlier models and for competitive brands. The fit and function remain
identical to previous models. Their new durable yet lightweight hard-coat 52,19
anodized aluminum body, stainless steel internals and hardware deliver extreme
durability, extended life and provide superior protection from chemicals and
the elements.
This completely new design uses industry standard Parker Brand™, premium
AS568B standard O-rings. Our valve features a unique and innovative “closed
loop breather” design that requires no vent hole in the rear end cap.
This provides a completely sealed design that won’t “breath in” moisture or Mo
contamination while in use. Maintenance requirements have been minimized
for long, trouble-free operation. 36,07

300, Air Interlock front

Series 300 Air Interlock Valves

Series 300 Air Interlock Valves
62,72
Produ
Model 300 Produc
Model 301
Model 300 Model 301
Materials:
MODEL 301 Hard-Coat Anodized Alu

Dimensions: Height 1.42“ (3.61 cm

300, Air Interlock back
Weight: 10.5 Oz (.30 kg)

Series 300 Air Interlock Valves

7
10
6
9
Materi
Model 300 Model 301 Dimen
125,44

Features and Benefits

Item Part # Qty Description
Corrosion resistant nickel-plated aluminium body

Product1 Specifications
200 - 5
Main shaft wiper seal will prevent contaminations from entering seal area 1 Brass Spacer Sleeve
vapour recovery adaptors
Product
Universal mounting fits all civacon API bottom loading adaptors and
2
Specifications
200 - 6 1 Hex Nut , 1/4 x 20 SS
Product Part Numbers: 300 & 301
Stainless steel operating shaft and spring eliminating corrosion
Product Part Numbers: 300 & 301
Lightweight aluminium end cap
Materials: Hard-Coat Anodized Aluminum, 3 200 - 7 Steel1and Premium
Stainless Round Push ButtonBuna N
Low Swell
Materials:
Different end cap designs possible toHard-Coat Anodized Aluminum, Stainless Steel and Premium Low Swell Buna N
meet specific requirements
7
Dimensions: Height 1.42“ (3.61 cm ) /4Width12159
Electrically continous 2.56” (6.5 cm) 1 / Length Wiper SealDrawing Above)
(See 10
Dimensions: Height 1.42“ (3.61 cm ) / Width 2.56” (6.5 cm)are/ in Length
All dimensions mm (See Drawing
49,98 Above)
Weight: 10.5 Oz (.30 kg) 5Temp12165
Range: - 40°1 to +158° Body(-40 to +70 C)
Weight: 10.5 Oz (.30 kg) Temp Range: - 40° to +158° (-40 to +70 C)
6 12167 1 Stainless Steel Shaft
14
7 12168
5 1 Rear End Cap / Spring Re
 Dimensions: Height 1.42“ (3.61 cm ) / Width 2.56” (6.5 cm) / Length (See Drawing A
1.4.
Spare parts Weight: 10.5 Oz (.30 kg) Temp Range: - 40° to +158° (-40 to +70 C)

8
4 1 2

7 3
10
6
9

Product Specifications
Product Part Numbers: 300 & 301
Item Part # Qty Description Item Part # Qty Descripti
zed Aluminum, Stainless Steel and Premium Low Swell Buna N
Item Art. number Description QTY
1 1 200
200 - 51 - 5 Brass1Spacer Sleeve
Brass Spacer Sleeve
1 8 12199 1 Spiral Re
3.61 cm ) / Width 12.56” (6.5 cm) / Length (See Drawing Above)
2 200 - 6 Hex Nut , 1/4 x 20 SS 1

0 kg) 2 Temp
3 200 Range:
H20488M -6 Stem1Adjuster Hex Nut , 1/4 x 20
- 40° to +158° (-40 to +70 C) SS
1 9 H20506M 3 O - Ring S
4 12159 Wiper Seal 1
5 12165 Body 1
2002 - 7
3 6 12167 1 Round Push Button
Stainless Steel Shaft 1 10 H20507M 1 Spring
7 12168 Rear End Cap / Spring Retainer 1
301 PARTS
121595
4 8 12199 1 Retaining Wiper
Spiral Ring Seal 1 Model 301 Parts Sho
13
9 H20506M2 O - Ring
8 Size 2-012 Buna N (Parker) 3 12
121652 Spring
5 10 H20507M 1 4
Body
1 2 1 11 11393 1 Push Plat
Model 301 Parts
11 11393 Push Plate 3 1 Screw FL
12167
6 12 12013 1 Stainless Steel Shaft 12 12013 1
Screw FLHD 1/4 x 20 x 1 1/2 LG 18- 8 SS 1 11
11
8 SS
13 H20312M Flat Washer 2
12168
7 - included
1
in 200 RK
1 Rear End Cap / Spring Retainer 13 H20312M 2 Flat Wash
2
- included in 300 RK

Item Part # Qty Description

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-10
General specifications Related products
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.c
ve 8 Valve
300 / 301 Air Interlock
12199 1 Spiral Retaining Ring
Art. number Description
Valve type 3-way 633LVB 4” High flow vapour recovery adaptor
SS Air connection
9 1/8” H20506M 3
O - Ringequipped
Size 2-012 Buna N (Parker)
with sight glass
Air hose 6 mm 891-series 4” API bottom loading adaptor
Weight 10 modelH20507M
300 250 g 1 Spring
model 301 265 g
Model 301 Parts Shown Below

11 11393 1 Push Plate

Ordering specifications Screw FLHD 1/4 x 20 x 1 1/2 LG 18-
ft Art. number 12
Description 12013 1
8 SS
300 Air Interlock Valve with push button, 3-way,
ring Retainer
for13 H20312M
4” 891-series 2
API bottom loading Flat Washer
adaptor
301 Air Interlock Valve with elongated push button,
3-way, for 4” 633LVB high flow vapour recovery adaptor

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061

4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com

15


1.5.
Specifications
EURO-Line Bottom Valves E U R O 1 0 0 - 1 S E R IE S

CIVACON’s EURO100-Line Bottom Valves are designed for increased safety, $,5,1
durability and service performance. The EURO100-Line high flow bottom $,5,1AIR IN
PPWXEH
6 mm tube
PPWXEH

$
valves are available as Compact 100-1 series, Super Compact 100-2 series, 4”

$
TTMA or TW 100-3 series and T-Shape 100-4 series. ‘
‘ 

N°8 HOLES Ø14 B.C. Ø190


$,5,1 $,5,1

‘
‘
$

PPWXEH PPWXEH

‘
Ø222
‘
$

$


$

‘ ‘
 
$,5287
$,5287

‘
PPWXEH

‘

‘
$

‘
$

PPWXEH



6(48(17,$/02'(/
6(48(17,$/02'(/$,5287 $,5287 
PPWXEH PPWXEH

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6(48(17,$/02'(/
 

‘
‘

158
‘
‘ $,5,1
PPWXEH





202 
‘



360

Ø1  
‘

115


‘
 [


4
‘

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[







 ‘

Ø4"


‘
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[


‘
08

[


 $,5287


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 [
 PPWXEH
 
6(48(17,$/02'(/
B.C. Ø150 128 128
256
Ø174
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 ‘

EURO100-1 series




‘

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‘
Features and Benefits
All EURO100-Line Bottom Valves in accordance with
EN13308 (Non Pressure Balanced), EN13316 (Pressure [

Balanced), ADR and API RP 1004 
Available models: Compact, Super Compact, 4” TTMA or
TW outlet and T-Shape
Pressure balanced or non pressure balanced operation
Sequenced or non-sequenced operation
4” or DN100 connection
Lightweight pressure die-cast for improved strength and
reduced weight
General specifications
Hard anodized and stainless steel internals

Nominal size 4” or DN 100
Stainless steel filter/strainer

Working pressure 5 bar (500 kPa)
Shear Groove to prevent spillage in case of an accident
Operating air pressure 4 bar
Superior flow rate:
Maximum flow rating 2.500 litre/minute
- up to 2.500 litres/minute
Seals Viton GFLT

Working temperature -20 °C to 70 °C
- no moving parts in the flow path
other temperatures on request
Viton GLFT seals
Weight EURO100-1 4,6 kg
Valve service inside of the compartment EURO100-2 5,5 kg
Manually openable in case of emergency EURO100-3 4,7 kg
EURO100-4 5,8 kg

16
 4” PNEUMATIC BOTTOM VALVE TWO WAYSCODE EURO 100-4
4” PNEUMATIC BOTTOM VALVE SEQUENTIAL TWO WAYS CODE EURO 100-4S

1.5.
Specifications
E U R O100-2 SERIES EU R O 1 0 0 - 3 S E R IE S E U R O 1 0 0 - 4 S E R IE S

$,5,1
AIR IN ƒ AIR IN
$

AIR IN
$,5,1
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6 mm tube
$,5,1 6 mm tube
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$
TECNOMET
6 mm tube

1ƒ+2/(6‘%&‘

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Ø14Ø190
COSTRUZIONI E LAVORAZION

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E-MAIL: tecnometal@tecnbelf.com
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17


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Spare parts 1

Repair kit 2


EURO100RK Seal kit for EURO100-series 3

Bottom‘Valve




4
Contents EURO100RK Repair kit

[
Item Part number Description
1 89-60-75/V O-ring (Viton)


5


2 26-60-27 Gasket (Viton)



3 26-60-26 O-ring (Viton)

6
4 82-30-53 Gasket (Viton)
5 89-60-76/V O-ring (Viton)
6 92-60-70 O-ring (Viton)

‘ [



Related products Ordering specifications
Art. number Description Compact Model: EURO100-1 series
SF-100-ST40 Steel sump flange EURO100-1-AL40 4” non-pressure balanced, non sequenced
10-02-43 Aluminium sump flange EURO100-1S-AL40 4” non-pressure balanced, sequenced
10-01-74/EU Aluminium square outlet flange EURO100-1B-AL40 4” pressure balanced, non sequenced
10-01-84 Gasket for square outlet flange EURO100-1BS-AL40 4” pressure balanced, sequenced

Super Compact Model: EURO100-2 series

EURO100-2-AL40 4” non-pressure balanced, non sequenced
EURO100-2S-AL40 4” non-pressure balanced, sequenced
EURO100-2B-AL40 4” pressure balanced, non sequenced
EURO100-2BS-AL40 4” pressure balanced, sequenced

4” TTMA Outlet Model: EURO100-3 series

EURO100-3-AL40 4” non-pressure balanced, non sequenced
EURO100-3S-AL40 4” non-pressure balanced, sequenced
EURO100-3B-AL40 4” pressure balanced, non sequenced
EURO100-3BS-AL40 4” pressure balanced, sequenced

4” T-Shape Model: EURO100-4 series

EURO100-4-AL40 4” non-pressure balanced, non sequenced
EURO100-4S-AL40 4” non-pressure balanced, sequenced
EURO100-4B-AL40 4” pressure balanced, non sequenced
EURO100-4BS-AL40 4” pressure balanced, sequenced

18


1.6.
Specifications
Pressure Vacuum Vent N V 3 0 0 0 E , P R E S S U R E VA C U U M V ENT

CIVACON’s NV3000E high-flow pressure vacuum vent is 75

designed for durability, safety and service performance.

20
75 123

71

NV3000E, Pressure Vacuum Vent

20

123 71

Features and Benefits Spare parts

In accordance with EN14595
Pressure Die-Cast aluminium design,
stainless steel and acetal components for
durability and longer life time
Automatic sealing in case of a tanker
rollover
Pressure Flow capacity of 41 m3/h at
200 mbar
Vacuum Flow capacity of 155 m3/h at
70 mbar
Lightweight durable design (400 gram)
Article Nr. Description
NV3000RK Repair Kit
NV3000E
Spare part only supplied as complete kit
Contents Repair Kit NV3000RK
Item Article Nr. Description Qty.
1 11745 Wave Spring 1
2 H71328 Vacuum Spring 2
3 H71329 Retaining Clip 2
20

Removable filter for easy serviceability

4 H71330 Pressure Spring 2 7
Viton GFLT seals
5 9428 O-Ring 2-213 Viton A 1
Quick-Strip-In-place design, 8
6 11943 O-Ring 2-220 Viton A 2 1
no tools required
75

3
Suitable for all Civacon 10” pressure 7 6479 O-Ring 2-224 Buna-N 1
activated fill-covers (PAF) 8 H71335 O-Ring 2-227 Viton A 1
2
123

Double dovetail grooves for poppet

O-rings for a more secure and longer- 4
lasting seal 6

1 1/4 BSPP connection

Related products Ordering specifications

Art. number Description Art. number Description
T400-series Manhole cover assembly NV3000E Pressure vacuum vent 5
assembly (EN14595)

19
71


1.7.
Specifications
Manhole Cover T400-series B A S E P L AT E E X A M P L E S

CIVACON T400 manhole-cover is designed to achieve optional customer flexibility

for manhole-cover applications.
9.5
15°

7.5°

The T400 is composed from a Pressure-activated Fill-cover for additional tanker

22.5°

6.0
9.5

security and separate base-cover to meet specific requirements.

276.0

82.5
2.0
30

70.0
.0
60
564.0

530.0

165.0
180.0

108.0

(c) COPYRIGHT 200

OF OPW FLUID TRA
ON THE CONDITION
HELD CONFIDENTIA

Fluid

T400-PFC01A, Pressure Activated Fill-cover

Eur

H71523, Base Plate model

H71521, Base Plate model

K1-T400-240217GJ

Features and Benefits General specifications

Complies with EN13314 (fill-cover) and EN13317 (base-cover) Base plate - Standard 20”
Pressure and vacuum vent fitted as standard for tank breathing - Customer specified (material,
Various ratings available to suit operational requirements hole pattern, dimension)
Two vents may be fitted if required Weight 20” Aluminium 2,8 Kg
Spring-loaded Pressure-activated fill cap provides emergency base plate Carbon steel 7,8 Kg
fire engulfment and venting Stainless Steel 7,9 Kg
Emergency venting capacity 7000m3/h air at 350mb Weight PAF 6,7 Kg
Automatic sealing of the P/V vent in a roll over situation
20” base-plate for access compliance with ADR
Two-stage opening allows safe release of residual compartment
pressure before fully opening fill cap
Lockable – available with key lock
Secure 24-bolt fixing as required by ADR
Lightweight pressed aluminium base-plate material complies
with EN13094
Security facility for padlock, wire or plastic seal

All dimensions are in inches

20
 1.7.

Manhole Cover T400-series

Spare parts
Item Art. number Description QTY
1 11733 Latch
SCALE 1:4
2 11735 Screw
3 11737 Swivel Plug
4 11731 Strong Back Obsolete
5 1020 Pal Nut
6 4679 Hinge Pin
7 11728 Spring
8 11682 Fill Lid
9 12022 Cover Seal
10 11680 Frame
MATERIAL: 6mm ALU. 6061T6
REMOVE ALL SHARP CORNERS AND BURRS
11 11740 O-Ring
12 9874 Seal Washer
13 1926 Nut
ITEM NO:
04. THIS DRAWING IS THE EXCLUSIVE PROPERTY
ANSFER GROUP EUROPE B.V.. IT IS SUBMITTED
PROJECTION:
N THAT THE DESIGNS CONTAINED THEREIN BE
AL AND IS SUBJECT TO RETURN ON DEMAND.

d Transfer Group
H71523
UNITS:MM SCALE: 1:1
DIM. TOLERANCES:
(Unless otherwise
specified.)
.X ±0.1
.XX ±0.01
ANGLES: ±0.5 °
DATE:

14 11979
DRAWN BY:

APPROVED BY:

ECO:
JdB
14-May-2009
N.A.
N.A.
DRAWING:

PROJECT:

REFERENCE:
H71523
N.A.
N.A.
REVISION:

A
MASS: (KG)

2.838
Lock Assembly (Optional)
20" MANHOLE BASE PLATE
DESCRIPTION: SIZE:
rope B.V.
A1
A COMPANY
DOVER

15 11730 Latch Roller

16 11732 Roller Pin
17 11743 Latch Bushing
18 11736 Latch Hook
19 11729 Latch Spring
20 11952 Lock Pin (Optional)

Spare part only supplied as complete kit.

For safety only qualified installers, are allowed to change
pressurized parts.

Related products Ordering specifications

Art. number Description
NV3000E Internal pressure/vacuum vent
T195-series 3” Vapour recovery valve
LC01013 Dip tube assembly, L= 2 m
K1-5110E-18 5-Wire optic overfill sensor
K1-5550U-18 2-Wire optic overfill sensor
Art. number Description
T400-PFC01A Pressure activated fill-cover (PAF) with lock
K1-T400240215J 20” Bolted self latching aluminium manhole cover
with PAF, lock and mounting holes for overfill sensor,
vapour recovery valve

21
CIVACON WORKSHEET FOR SPECIFYING MANHOLE COVERS
A B C D E F G H
TYPE MATERIAL BASE WELD WELD RING PAF FILL ACCESS. ACCESSOIRIES OPTIONS
& STYLE COVER RING GASKET COVER GASKET HOLE OPTION
T400 0 0 0 0 0 0 0 no accessoiries options
N/A N/A N/A N/A N/A A additional 70mm coupler hole
B additional1,25” BSPP coupler
1 1 1 1 1 1 C additional 4,25 vapor hole
20 “CENTER PLATED ALUMINIUM BUNA-N BUNA-N 3,84” VPR D additional2,36”; 60mm hole, 45 dia
PAF-NV3000E STEEL 2,38” SNSR E 30,5 mm dip tube hle
2 2 2 2 2 2 F sight glass hole
20” OFFSET PLATED STEEL NITRILE NITRILE 4,25” VPR G additional 11/4 BSPP coupling
PAF-NV3000E STEEL, BOLTED 2,38” SNSR H 90mm bolted vapor hole
3 3 3 3 3 3 I
16” CENTER ALUMINIUM ALUMINIUM VITON VITON 3,5” VPR J manhole lock
PAF-NV3000E BOLTED 2,38” SNSR K Extra TM pres/vac vent hole
4 4 4 4 4 4 L dip tube lock
16X14 CENTER ALUMINIUM STEEL EPDM EPDM 3,84” VPR M PAF mounted on base plate
PAF-NV3000E BOLTED BOLTED 3” NPT CPL N PAF 180° openable
5 5 5 5 5 5 O
STEEL 90mm STEEL BUNA-N 107 mm VPR SLT P
BOLTED 60MM SNSR Q
6 6 6 6 6 6 R T195SV vapor recovery vent
STEEL 16X14 BUNA-N 4,25” VPR S
BOLTED ALU, BOLTED FLAT NO SENSOR T
7 7 7 7 7 7 U
STAINLESS 16” ALU 16”BUNA-N 108mm VPR BLT V
BOLTED BOLTED 60MM SNSR W
8 8 8 8 8 8
STAINLESS 16X14 BUNA-N TW-3 X
BOLTED BOLTED 108mm VPR BLT Y
60MM SNSR Z
11/4 THD SH 1
9 9 9 9 9 9
TW-3 2
108mm VPR BLT 3
2X DIP LOCK HL 4

22


VAPOUR RECOVERY COMPONENTS

2.1. Vapour Recovery Adaptor 24
633LVB

2.2. Vapour Recovery Vent 26

T195-series

2.3. Vapour Line Valve 28

1995TWD

2.2. 2.3.

2.1.

23


2.1.
Specifications
Vapour Recovery Adaptor 6 3 3 LV B - 3 0 1 149

CIVACON’s 4” Vapour Recovery Adaptor is designed to maximize

172 11
efficiency and service performance of vapour recovery with a
minimum pressure drop.

General specifications
Nominal size 4” or DIN100
Flange 4” TTMA
Working temp. -40ºC to +70ºC other
temperatures on request
Weight 3,5 Kg

Related products
Art. number Description
1711T-CA-PL Duratuff cap with cable
300/301 Air interlock valve (3-way)
T195-series High flow vapour recovery
valve
1995TWD-2B Vapour line valve
NV3000E Pressure vacuum vent

633LVB, Vapour Recovery Adapter

with 301 Air Interlock
Ordering specifications
Art. number Description
633LVB 4” High flow vapour recovery
adaptor equipped with sight glass
633LVB-301 4” High flow vapour recovery
adaptor equipped with sight
Features and Benefits

glass and model 300/301
interlock valve

In accordance with API RP 1004, ADR Stainless Steel internals for

and EN13081 maximum service life
Lightweight pressure die-cast Viton GFLT seals
construction for maximum strength and
Compatible with diesel,
weight reduction
bio diesel, gasoline, ethanol
4” TTMA mounting flange and methanol
Nominal size 4” or DIN100 Heavy duty poppet
for smoother opening
Minimum number of internals to
characteristics
minimize pressure drop and improve flow
rate Mounting plugs for model
300/301 air interlock valve
Bushed running surfaces for efficient
operation Standard equipped with sight glass
and drain plug

24
 62
2.1.
149

62 19
172 11

87

27
8754 120

120

633LVB-201 Vapor R

62
205

11 205
Spare parts
R E PAI R KIT
87
H20009 Poppet Assembly
891BRK Sight Glass Repair Kit
120

TM
Spare part only supplied as complete kit

Item Part Nr Description QTY

633 LVB

1 11666 BODY, MACHINED 1

2 C02779M DEFLECTOR 1
3 10068 PLUG, ¼”NPT 1
4 H20007M SPRING 1

633LVB-201 Vapor Recovery Adaptor

5 11365M2 SIGHT GLASS 1
6 H51384M2 FLOAT BALL 1
7 124902 SCREW 205 4
8 H20057M LOCK WASHER 4
9 H20312M WASHER 4

PARTS BREAK DOWN

10 H51437M2 O-RING 1 5 6 10 7 8 9
11 H08841RA1 SHAFT 1
12 C51410A1 POPPET, MACHINED 1 15
13 H20750M1 VITON GASKET 1
14 H09193M1 COTTER PIN 1
15 301 INTERLOCK VALVE 1

1 4
1-Included in H20009. 2-Included in 891BRK
ITEM PART NUMBER DESCRIPTION QTY. I

1 11666 BODY, MACHINED 1
14
TM

2 C02779M DEFLECTOR 1
3 10068 PLUG, 1/4” NPT 1
633 LVB

4 H20007M SPRING 1
5 11365M SIGHT GLASS 1
11 6 H51384M FLOAT BALL 12 1

7 11366M SCREW 4

2 8 H20057M LOCK WASHER 4

9 H20312M WASHER 13 4
10 H51437M O-RING 1
1
11 H08841RA SHAFT 1
3
1 - Included in H20009

PHONE: (816)
4304 Mattox Ro
25


2.2.
Specifications
Vapour Recovery Vent 3.725 (95mm)
VAPOUR RECOVERY VENT T195SVFE

The Civacon T195SVFE Vapour Recovery Vent is designed and tested for
temperature range rated at -40ºC to 71ºC. A new cap design threads into the top of
the vent allows for a better seal and corrosion free design. The new design retrofits
the current 1985SV and 1986SV. The presence of a locking ring prevents additional
leak paths that were created by the bolt on feature of the previous1985SV.
The locking ring allows more freedom for mounting the vent to the normal TTMA

9.937 (255mm)
bolt pattern. Seals have been improved to be more compatible with chemicals that
could potentially come into contact with them.

1.475 (38mm)

3.500 (89mm)

6.000 (154mm)
4.125 (106mm)

6.000 (154mm)
4.125 (106mm)
T195SVFE, Vapour Recovery Vent

3.725 (95mm)

3.725 (95mm)

9.937 (255mm)
9.937 (255mm)
Features and Benefits
Lightweight aluminum body
1.475 (38mm)
Valve stroke increased by 50% (1-1/2” total seat opening)
3.500 (89mm)

Increased Spring Tension for a quick, tight closure

1.475 (38mm)
Dual fluorosilicon piston o-ring seals and a new 3.500 (89mm)
lower shaft seal and wiper protects the air system
New added external exhaust port for quicker
opening and closing of vent’s poppet
Viton GF Gaskets and Seals
Thread-in Cap Design eliminates snap ring
Improved flow rating and less pressure drop
New rotatable mounting design eases retrofits
Will fit in place of all TTMA flange mounted vents
Single o-ring seal to manhole plate minimizes
potential mounting leak paths of bolted designs

26
 2.2.
General specifications
T195SVFE
Pressure Drop 0,5 mbar at 2,400 lpm
Connections 1/8” BSP
Weight 2,5 kg

Spare parts
R E PA IR KIT T195SV Vapor Recovery Vent
T195SVRK

Item Art. Number Description QTY.

1 11672 CAP TRHEADED GLASS FILLED NYLON 1
2 11678 LOCKING RING 1
3 116921 O-RING 2-129 VITON GF 1
4 11694 SPRING 1
5 116961 WIPER 1
6 11697 SET SCREW #10-24X ½ LG 1 2
7 116991 GASKET, VITON GF 1
8 117721 PISTON 1
9 117761 O-RING, FLUOROSILICON 2
10 12803 SA-T195SVFE MACHINED BODY 1
11 11985 POPPET MACHINED 1 Item 18 used in non-
sequential applications
12 119901 SPRING GUIDE 1
13 121741 O-RING 1
14 10681M1 O-RING, VITON GF 1
15 125321 SCREW HH3/8-16X5/8 SS 1

1
Included in repair kit
ITEM PART NUMBER DESCRIPTION QTY. ITEM PART NUMBER DESCRIPTION QTY.
1 99901 WASHER LOCK 3/8 PLD SS 1 12 117761 O-RING 2-121 2
2 11669 BODY MACHINED 1 13 11985 POPPET MACHINED 1
3 11672 CAP 1 14 119901 SPRING GUIDE 1
4 11678 LOCKING RING 1 15 121741 O-RING 1
5 116921 O-RING 2-129 VITON GF 1 16 10681M1 O-RING, VITON GF 1
6 11694 SPRING 1 17 H20518M SCRW HHC 3/8-16X3/4 LG SS 1
7 116961 WIPER 1 18 H52199M PIPE PLUG 1/8 NPT STEEL 1
8 11697 SET SCREW 10-24 X 1/2 LG 1
9 116991 GASKET 1

Related products Ordering specifications

10
11
11772
11775
PISTON1
FTG EXHAUST VENT
2
1 T195SVRK
REPAIR KITS
REPAIR KIT FOR T195SV
1 - Included in T195SVRK
Art. number Description Art. number Description
T400-series Manhole cover assembly T195SVFE Vapour Recovery Vent, 20” Manhole
PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 Rev. A, March 2011
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com
NV3000E Internal pressure/vacuum vent

27


2.3.
Specifications
Vapour Line Valve 1995TWD

CIVACON’s vapour line valve provides additional safety and security when carrying
hazardous liquids. Pressure is vented into the atmosphere when it is not sealed for
vapour transfer. In case of vapour transfer, vapour line valve is closed.

1 2 3 4

6 5 4

B
1995TWD-2, Vapour Line Valve

Features and Benefits General specifications

In accordance with API RP 1004 and
EN13082
Stainless Steel flame arrestor covering
inlet/outlet port
Mounting flange 3” TW
Compact design in 3”
Constructed of Aluminum with
corrosion-resistant trim
Operates in temperature range of -20°C
to +70°C
Self-opening at vacuum of 6 kPa
(60 mbar)
VITON® GFLT seals compatible with all fuel
grades and additives
C
1995 TWD-2 Vapour Line Valve
Nominal size 3”
Working pressure 5 bar (500 kPa)
Working temperature -20°C to +70°C 1
D
Mounting flange 3” TW SECTION A-A
Seals Viton GFLT
Weight 2,2 Kg
E
Related products
Art. number Description
T195-series Vapour recovery Fvalve
633LVB-301 Vapour recovery adaptor
1 2 3

Ordering specifications Spare parts

Art. number Description
1995TWD-2B 3” Sequenced vapour line REPA I R K IT
valve with TW-flange 1995TWD-2BRK

1995TWD-SV 3” Sequenced smart vent 1Item Part Nr Description

vapour line valve with 1 H20069M Disc viton
TW-flange 2 H70312 O-ring
3 H70311 Quad-ring
4 11672 Cap
5 11692 O-ring viton
6 H70216 O-ring

Spare part only supplied as complete kit

28
28


OVERFILL PREVENTION SYSTEMS

3.1. Overfill Prevention Sensor 30
K1-5110E-18 5-Wire optic overfill sensor
K1-5550U-18 2-Wire optic overfill sensor

3.2. Socket 32
4103-series
4403-series

5 6 7 8

3.3. Retain Overfill Monitoring 34

3205E A

3.4. Tester 35
1397E
B
1398E

3.5. Retain Sensor 36

5000 C
5030U

D
15 1 NC40358 Circlip N.A.
14
13
1
1
H71686
H70699
Machined Casting H70108M - 1995TW Serie
flame-arrestor-2.prt
N.A.
N.A.
12 1 H70536 6mm x 1/8" Coupling N.A.
11 1 H70338 Piston TWD EN AW 6060 T6 N.A.
10 1 H70336 Cylinder 1995TWD EN AW 6082 N.A.
9 1 H70313 Air Silencer N.A.
8 1 H70312 O Ring N.A.
7 1 H70311 X-ring N.A.
6 1 H70256 Poppet N.A.
5 2 H70216 O Ring N.A. E
4 1 H52179M SS Spring N.A.
3 1 H20517M Bearing N.A.
2 1 H20069M Gasket N.A.
1 1 11672 Cap Nylon 66
POS QTY ITEM NUMBER DESCRIPTION MATERIAL C.O.L.
PROJECTION: DIM. TOLERANCES .XX .X ANGLES UNITS: SCALE: SHEET: 3.1.
FORMAT:
mm

A3
(Unless otherwise
specified.) 0.01 0.1 0.5 MM 4:5 1 of 1
DESCRIPTION:

1995TWD-2B Coming Vent

ECO:
N.A.
WEIGHT in kg:
20917
STATUS:
- F
DRAWN BY: ITEM NO: BASED ON
Frank van der Munnik MODEL
1995TWD-2 0.2
A C OMPANY
05-Nov-2009
DOVER
REV:

(c) copyright 2009. this drawing is the exclusive property APPROVED BY: DRAWING NO: REVISION:
of opw fluid transfer group europe b.v.. it is submitted on --
the condition that the designs contained there in be held
confidential and is subject to return on demand. -- NC110330 A
6 7 8

3.2. 3.3.
3.4.

29


CivaStar™ Advanced OverfillSpecifications

Sensor 3.1.

2 & 5-Wire Overfill Sensors

The CivaStar Advanced Overfill Sensor is the future of
The CivaStarTM Advanced Overfill Sensors
overfill detecttechnology.
prevention the presence ofits
With liquid at
advanced design,
a preset level. The CivaStarTM construction and unique LED visual verification
Advanced Overfill Sensor 2& 5-wire sensor system,
CivaStar
is fully compatible with all our currentaccurately andMonitors,
sensors and reliably detects
as wellthe
aspresence of
liquids and
all industry standard signal formats. performs
CivaStar TM real-time diagnostics
Advanced Overfill Sensors – a first for the
overfill sensor market.
feature an exclusive, digital electronic circuitry design that will work
directly with 2&5-wire loading racks when wired directly to a blue optic
socket, as well as with all onboard monitors.
Assured. Reliability.
The CivaStarTM Advanced Overfill Sensor is the future of overfill prevention
CivaStar’s advanced
technology. With advanced design, construction and unique design, construction and unique LED
LED visual
visual verification feature optimizes probe reliability and
verification system, CivaStarTM Advanced Overfill Sensor accurately and
permissive readings at the loading rack so your trucks get loaded on
reliably detects the presence time
of liquids.
and your customers get their deliveries on schedule.

Lighting The Way.

Save time and money tracking down the source of
non-permissive readings. CivaStar features a unique LED
light in the tip of the probe to provide immediate visual verification
and diagnostics of non-permissive probe readings.

You’re Set Forever.

Set it and forget it. The specially engineered replaceable
optic sensor head provides for reliable liquid detection
and trouble-free installation or replacement without the need to
ever reset probe heights.

Ordering Specifications
Specifications
K1-5110E-18 5-Wire optic• sensor
Available in 2-wire and 5-wire
Assured reliability
K1-5550U-18 2-Wire optic• sensor
Cap O-ring Seal - Silicone
CivaStar’s advanced design,
construction and unique LED visual
5300E-18 5-Wire optic• sensor
Locking Nut - Plated Steel
verification feature optimizes probe
probe • Viscosity - Less than 1000 SSU Prism
reliability and permissive readings at
5650U-18 2-Wire optic• sensor
Snap Ring - Stainless-steel
the loading rack so your trucks get
probe • Weight 0.521 kg loaded on time and our customer get
their deliveries on schedule.
• Operating Temperature
Features and Benefits -40ºF (-40ºC) to 158°F (70 ºC)
Lighing the way
You’re set forever • Special length sensors are available upon request
Save time and money tracking down
Set it and forget it. The specially the source of non-permissive readings.
engineered replaceable optic sensor head CivaStar features a unique LED light in
provides for reliable liquid detection and the tip of the probe to provide
trouble-free installation or replacement immediate visual verification and General specifications
without the need to diagnostics of non-permissive probe
readings Sensor Cap Glass-filled nylon
ever reset probe heights.
www.civacon.com Cap O-ring seals Silicone
Sensor length adjustability Sensor housing aluminium
Spare parts Locking nut Plated steel
R E PAI R KIT Product range Sensor Shaft – aluminium
12435 Probe Housing & Cap Viscosity less than 1000 SSU prism
Snap ring stainless
Item Part Nr Description QTY Weight 0.521 kg
1 5300E Replacement optic overfill Operating temperature -40°c to 70°c
sensor no housing 18” probe 1 Storage temperature -56,6°c to 137,7°c
2 H52840 Housing machined 1 In accordance with EN13922
3 H52936M Cap probe housing with u-cup 1 Approvals ATEX & IECeX & FM
4 H52842M O-ring 2-021 buna 2 Intrinsically safe operation
5 H52477M Lock ring 1 Continuously self checking
6 H52898M Screw 1

30
CivaStar™ Advanced Overfill Sensor 3.1.
Tool-less cap
design protects
against corrosion

Housing
CivaStar goes beyond overfill prevention. Real-time diagnostics
keep your trucks on the road and delivering loads, something the
competition can’t deliver.
O-ring
Feature Benefit CivaStar Other
Lock ring
Detects the presence Provides overfill Yes Yes
of a liquid protection

5-year warranty Peace of mind Yes No

LED diagnostics Eliminates time-consuming Yes No

and expensive guesswork

Tool-less cap Quick removal and protects Yes No

against corrosion
Tool-less spring adjustment Set length once with Yes No
torsion spring
Sensor replacement Rapidly swap sensor Yes No Optic
without removing tube overfill
sensor

Ordering Specifications & Cross-Reference

Ordering
5-Wire Probe specifications & Cross-Reference
2-Wire Probe 2-Wire Probes w/ Housing
5-Wire Replacement 2-Wire Gray/Gray 2-Wire Gray/Gray
5-Wire replacement
Probe probe
Part Numbers 2-Wire replacement
Replacement Probe Part probe
Numbers 2-Wire
Probereplacement probe
with Housing Part Numbers
part numbers part numbers Gray-Gray - Uni Colors part numbers Red-Black-ROM
CivaStar Sensor Old-Style CivaStar Sensor Part # Old-Style Part # CivaStar Sensor Part # Old-Style Part #
CivaStar
Part Sensor
TM
# Old-Style
Part # CivaStarTM Sensor Old-Style CivaStarTM Sensor Old-Style
5650U-18 1651-0018B 5610U-18 1551-0018B
Part #
5300N-18
Part1302-0018B
# Part # Part # Part # Part #
5650U-14 1651-0014B 5610U-14 1551-0014B
5300E-18
5300N-14
1301-0018GEB
1302-0014B
5650U-18 1651-0018B 5350E-18 1351-0018B
5650U-12 1651-0012B 5610U-12 1551-0012B
5300E-18 1301-007GEB 5650U-18 1651-007B
5300N-12 1302-0012B 5650U-7 1651-007B 5610U-7 1551-007B
5300N-7 1302-007B
5-Wire probe with housing 2-Wire Red/Black
2-Wire probe with housing 2-Wire Red/Black
2-Wire replacement probe
part numbers
Replacement Probe Part Numbers
part numbers Gray-Gray - Uni Colors
Probe with Housing Part Numbers
part numbers Red-Black-ROM
5-Wire Probe with CivaStar Sensor Part # Old-Style
Old-Style Part # CivaStar
TMSensor Part # Old-Style Part #
CivaStarTM Sensor Old-Style CivaStar TM
Sensor CivaStar Sensor Old-Style
Housing Part Numbers 5350-18
Part # Part # Part # Part #1351-0018B Part # 5610RB-18 Part # 1051-0018B
CivaStar Sensor Old-Style
K1-5110E-18 K1-1112-0018EB 5350-14
K1-5550U-18 1351-0014B
1551-0018JB 5610RB-14
To be adviced 1051-0014B
1051-0018B
Part # Part #
K1-5110E-18 K1-1112-007EB 5350-12
K1-5550U-18 1351-0012B
1551-007B 5610RB-12 1051-0012B
5310N-18 1110-0018B
5350-7 1351-007B 5610RB-7 1051-007B
5310N-14 1110-0014B
5-Wire replacement
5310N-12 probe
1110-0012B 2-Wire Black/White 2-Wire replacement probe
2-Wire Black/White
part numbers N/A Colors Replacement Probe Part Numbers part numbers
Probe Black-White
with Housing Part Numbers
5310N-7 1110-007B
CivaStarTM Sensor Old-Style CivaStar Sensor Part # Old-Style Part # CivaStar TM
SensorPartOld-Style
CivaStar Sensor # Old-Style Part #
Part # Part # Part # 5610-18 Part # 1551-0018B
5650-18 1651-0018B
5300N-18 - 5650E-18
5610-14 1651-0018B
1551-0014B
5650-14 1651-0014B
5650-12 1651-0012B 5610-12 1551-0012B

5-Wire probe with housing 5650-7 1651-007B 5610-7 1551-007B

part numbers N/A Colors
www.civacon.com 4304 Mattox Road Kansas City, MO 64150 Phone: +1 (816) 741-6600 Fax: +1 (816) 741-1061
CivaStarTM Sensor Old-Style NOTE: All information subject to engineering and/or other changes. All trade names are copyrighted. Patents Pending. ©2015 Civacon.
©2015 Delaware Capital Formation, Inc. All Rights Reserved. DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation.
Part # Part #
K1-5110N-18 -

Related products Ordering specifications

Art. number Description Art. number Description
2110E-L30 30 m 5-Wire straight cable conform EN13922 K1-5110E-18 5-Wire optic sensor
EL05116 Cable gland HSK-K-EX: m20x 1,5; 6-12 mm blue K1-5550U-18 2-Wire optic sensor
EL00001 Ground bolt 5300E-18 5-Wire optic sensor probe, no housing
5650U-18 2-Wire optic sensor probe, no housing
3205E-XR1M ROM onboard monitoring system, right handed, with 2W rack interface, metric
3205E-XL1M ROM onboard monitoring system, left handed, with 2W rack interface, metric
1398E-E003 Truck tester, 4-J-slotted, black plug
1397E-E003 Truck tester, 3-J-slotted, blue plug
4103E 6-Pin socket for optic sensors
4103PS 4103E with pressure switch conform 94/63EC (VOC) 2+5-Wire
4403B 10-Pin socket with pressure switch for optic and sensor,
black label and cap, in accordance with EN13922 and VOC
4403E 10-Pin socket for thermistor sensors with green label and cap

31
 Before the socket housing is mounted, be sure that the drain screw provided by CIVACON is in the uppe
drain hole of the housing to keep out precipitation and road grime.

3.2.
The sockets should be mounted on the same side of the trailer and in close proximity to the bottom
equipment. Remove the socket faceplate from the socket housing by removing the two bolts which ho
housing, and save all the mounting hardware. The faceplate is the part that contains the contact assemb
Specifications
protective vinyl dust cap is provided by CIVACON and should be used whenever the socket is not c
mating plug.) Mount the socket housing to the trailer using the two 11/32" thr ough-holes as shown in F
a rigid grounded metal surface. Keep in mind that the socket will be subjected to road vibration, so lockw

Sockets are required. Use 5/16" stainless steel bolts and star lockwashers whenever possible. The ground lead lug
the faceplate must be installed under the head of one of these mounting bolts. A star lockwasher should b
4103/4403
under the head of this bolt to provide for proper grounding.

CIVACON’s Sockets are designed for optimal communication

between tank-truck and EN13922 rack systems.

4403E Socket

FIGURE C1

4403B Socket

4103E Socket

Features and Benefits

In accordance with API standards
4403B-model in accordance with EN13922
Pressure switch standard on 4103PS and
4403B in accordance to VOC requirements
Simple and durable connection using
3 J-slots (4103-model) or 4 J-slots
(4403-model)
Colour coded labels and caps for easy
identification
Grounding pin incorporated in all models
Connecting up to
- 8 2-wire optic sensors
General specifications
- 12 5-wire optic sensors Weight 4103E-EURO 1,1 Kg
4103PS 1,3 Kg
4403B & 4403E 1,2 Kg

32
 3.2.
Spare parts
4150-4 150 REPAIRKI T FO R 4 1 0 3 E: ITEM PART NR DESCRIPTION QTY
1 H50025M DUST CAP, BLUE 1 H52538M SCREW, M8 X 1.25 X 20MM 2
2 H50288M CABLE 2 H50288M Cable 1
3 C40151A-3 “J” SLOT SOCKET - 3 1
4450-4 450 REPAIRKI T FO R 4 4 0 3 E: 4 H52479M GASKET, NEOPRENE 1
1 H50065M DUST CAP, GREEN 5 H52538M SCREW, M8 X 1.25 X 20MM 2
2 H50288M CABLE 6 H50250M WASHER, 5/16 SS 2
7 H53048M SCREW, #8-32 3/8” 4
4450B REPAIRKIT F O R 4 4 0 3 B: 8 H50064M GASKET, NEOPRENE 1
1 H52535M DUST CAP, BLACK 9 D52537A BODY 1
2 H50288M CABLE 10 H52962M Plate 1
12 H50291M Spacer 1
Spare part only supplied as complete kit 13 H53038M-4103E Label 1
14 H50617M Insert 4
15 H50616M Contact, Button 6
16 H50074M Screw, #6-32 1/2” 1
17 H50618M Ground Wire 1
18 H50623M-2 Screw, #6-32 3/8 1

Related products Ordering specifications

Art. number ITEM PART NUMBER
Description DESCRIPTION QTY. Art. ITEM PART
number NUMBER DESCRIPTION
Description QTY.
2110E-L30 130 m 5-Wire
H50025MstraightDUST
cableCAP,
1
conform
BLUEEN13922 1 4103E
12 H56-Pin
0291MsocketSP
for
ACoptic
ER sensors, BASEEFA 1
EL05116 2Cable gland
C40011MHSK-K-EX: m20x 1,5;
CONTACT 6-12 mm blue
BLOCK 1 4103PS
13 H53034103E
8M-410with
3E pressure
LABEL switch conform 94/63EC
1 (VOC)
EL00001 3GroundC40151A-3
bolt “J” SLOT SOCKET - 3 1 4403B
14 H510-Pin
0617M socket
INSwith
ERT pressure switch for optic
4 and thermistor
3205E-XR1M ROM onboard monitoring system, right handed, sensors, black label and cap, in accordance with EN13922 and VOC
4 H52479M GASKET, NEOPRENE 1 15 H50616M CONTACT, BUTTON 6
with 2W rack interface, metric 4403E 10-Pin socket for thermistor sensors with green label and cap
5 H52538M SCREW, M8 x 1.25 x 20mm 2 16 H50074M SCREW, #6-32 1/2” 1
3205E-XL1M ROM onboard monitoring system, left handed,
6 H50250M WASHER, 5/16 SS 2 17 H50618M GROUND WIRE 1
with 2W rack interface, metric
7 H53048M SCREW, #8-32 3/8” 4 18 H50623M-2 SCREW, #6-32 3/8”
1398E-E003 Truck tester, 4-J-slotted, black plug
1397E-E003 8 H50064M GASKET,
Truck tester, 3-J-slotted, blue NEOPRENE
plug 1

K1-5110E-18 95-Wire optic

D52537overfill
A B ODY
sensor 1

K1-5550U-18 102-Wire optic

H5296overfill
2M sensor
PLATE 1 REPAIR KITS
5000U 11Retain sensor
H50288M 1
CABLE 1 4150-4150 DUST CAP
1 - Included in 4150-4150

PHONE: (816) 741-6600 • (888) 526-5657 • Fax: (816) 741-1061 Rev. +, Jan 2011
4304 Mattox Road • Kansas City, MO 64150 • www.civacon.com

33


1 2 3
3.3. 4

Specifications
1 2 3 4
A

Retain Overfill Monitoring 3205E B

3205E ROM
230

230

B
OPW Model 3205E ROM (Retain Overfill Monitoring) monitor secondary
overfill prevention system incorporating retained product monitoring
used in tank truck loading operations. ROM indicates Wet/dry C

conditions, wire short cuts, grounding conditions and shorted sensors by C

means of advanced diagnostics by means of LED and separate display.

150
D

150
D

F
1 2 3 4 5 6
F

40
230 G

40
B

1 2 3
C
1 2 3

150

134
D

Features and Benefits E

In accordance with ATEX Support for up to 12 compartments using

Compartment empty and overfill
detection in one unit
Compatible with all industry standard
sensors and rack monitors
After system alerts, loading cannot
n 6.5
5-wire optic overfill sensors
F
Number of installed sensors automatically
configured at installation Related products
Timer with progress indicator Art. number Description
G
2110E-L30 30 m 5-Wire straight cable
Individual LED indication per auxiliary conform EN13922
40

proceed without activation of the reset input device

circuit EL05116 Cable gland HSK-K-EX: PROJECTION: DIM. TOLERANC
(Unless otherwis
specified.)

LED indication
H
per compartment and m20x 1,5; 6-12 mm blue
DESCRIPTION:

Reset circuit for bottom sensors only status symbols on display

EL00001 Ground bolt
A DOVER C OMPANY

(c) copyright 2009. this drawing is the exclusive pr

of opw fluid transfer group europe b.v.. it is submit

Bottom retain sensor override timer Rack monitor connection status 2for
the condition that the designs contained there in b
confidential and is subject to return on demand.

1 3 6

cancels override timing when plug is
removed from socket
Monitor automatically closes bottom
valves for additional security if connected.
Support for up to 8 compartment tankers
using 2-wire optic overfill and bottom
sensors
General specifications
ROMII Plus Onboard Monitoring System
Power 24 VDC
Working temperature -40ºC to +70ºC
Weight 2,2 Kg
proper connection assurance
Working temperature from -40ºC to
+70ºC
Graphic dispay showing error codes
Infrared bypass key
Ordering specifications
Art. number Description
3205E-XR1M ROM onboard monitoring
system, right handed, with
2W rack interface, metric
3205E-XL1M ROM onboard monitoring
system, left handed, with
2W rack interface, metric
1398E-E003 Truck tester, 4-J-slotted,
black plug
1397E-E003 Truck tester, 3-J-slotted,
blue plug
4103E 6-Pin socket
for optic sensors, BASEEFA
4103PS 4103E with pressure switch
conform 94/63EC (VOC)
4403B 10-Pin socket with pressure
switch for optic and
thermistor sensors, black
label and cap, in accordance
with EN13922 and VOC
4403E 10-Pin socket for thermistor
sensors with green label and
cap
K1-5110E-18 5-Wire optic overfill sensor
K1-5550U-18 2-Wire optic overfill sensor
5000U Retain sensor

34


3.4.
1 Specifications
2 3 4 5 6

TESTER TYPE 1397E-1398E

A

1397E
1

1398E
5
6
1398E
DRY
GND
WET

The 1397E and 1398E tester is a new simple handheld tester for tank trucks
B OPW

equipped with 5-wire overfill sensors.

The 1397E and 1398E tester give users, the possibility to do a quick C

diagnosis from the grounding and the overfill sensors.

143
E

1 2 3 4 5 6 7 8
F

A A

1
5
6
G
1398E
DRY
GND
WET

B OPW B

C C
1 2 3 6

D D
143

E E

LED indicator explanation

The tester is equipped with two LEDS on the back of the plug
F F
One white led (with the text GND) n 98

One bi-color LED (with the text dry/wet)

The white LED informs the user over the grounding status.
LED off: Bad or no grounding
G
Related products G

LED flashing: grounding OK Art. number Description

PROJECTION: DIM. TOLERANCES .XX .X ANGLES UNITS: SCALE: SHEET: FORMAT:

A2
(Unless otherwise

2110E-L30 30 m 5-Wire straight cable conform

0.01 0.1 0.5 MM 1:1 1 of 1

The bi-color LED indicator flashesH green when the sensors are permissive.
specified.)

DESCRIPTION:

Tank Truck Socket TesterH

EN13922
ECO: WEIGHT in kg: STATUS:
N.A. 0.5 -

The bi-color LED indicator flashes red when the sensors are non-permissive.
DRAWN BY: ITEM NO: BASED ON
JdB MODEL
1397E / 1398E REV: 0.1
C OMPANY
23-Nov-2010
A DOVER

(c) copyright 2009. this drawing is the exclusive propertyAPPROVED BY: DRAWING NO: REVISION:
of opw fluid transfer group europe b.v.. it is submitted on --
NC100310 0.1
EL05116 Cable gland HSK-K-EX:8 m20x 1,5;
the condition that the designs contained there in be held
confidential and is subject to return on demand. --
1 2 3 6 7

The flash pattern of the LED indicator depends upon the number of compartments; 6-12 mm blue
LED indicator flashes every 5-seconds Number/times of flashes indicates number of EL00001 Ground bolt
sensors A long flash of 1-second represents 5-compartments A short flash of 250 ms 3205E-XR1M ROM onboard monitoring system,
represent 1-compartments Example; 7-compartments is indicated by one long and right handed, with 2W rack interface,
two short flashes. metric
3205E-XL1M ROM onboard monitoring system,
left handed, with 2W rack interface,
Features and Benefits Ordering specifications metric

Art. number Description 4103E 6-Pin socket for optic sensors,

No operating action required
Led indicator for amount of compartments
Separate Led indicator for ground
verification
Test ground loop and ground bolt
Fitted ATEX energizer battery
Available for 3-J and 4-J slots
Extra diagnostic information available
Small housing, can be located in truck cabin
Auto switch off when removed from socket
BASEEFA
1398E-E003 Truck tester, 4-J-slotted,
black plug 4103PS 4103E with pressure switch conform
94/63EC (VOC)
1397E-E003 Truck tester, 3-J-slotted,
blue plug 4403B 10-Pin socket with pressure switch
for optic and thermistor sensors,
black label and cap, in accordance
with EN13922 and VOC
4403E 10-Pin socket for thermistor sensors
with green label and cap
K1-5110E-18 5-Wire optic overfill sensor
K1-5550U-18 2-Wire optic overfill sensor
5000U Retain sensor

35


3.5.
Specifications
2-Wire Optic Bottom Sensors 5000
5030U
The CIVACON’S 2-Wire Optic Bottom Sensors are designed for compartment empty 1 2 3 4 5

detection of liquid petroleum products. Not only are they instantly permissive and
specially designed for optimal communication with our Rack Monitors (conforming
A to

35
EN13922), but they are also compatible with all other brands of Rack Monitors which
conforms to EN13922 standards.

NEW
B

1/2"NPT Threaded
C
1 2 3 4 5 6 7 8

35
D

131
1/2"NPT Threaded PROJECTION:

C DESCRIPTION:

137
F

(c) copyright 2009. this drawing is

of opw fluid transfer group europe
the condition that the designs con
confidential and is subject to retur

1 2 3
D

24
E

Related products
131
PROJECTION: DIM. TOLERANCES .XX .X ANGLES UNITS: SCALE: SHEET: FOR
(Unless otherwise
specified.) 0.01 0.1 0.5 MM 1:1 1 of 1
DESCRIPTION:

Art. number Description 5000 Serie Sensor e/w

F N.A. 0.000 Kg
ECO: WEIGHT:

2110E-L30 30 m 5-Wire straight cable 5000-AND-JBO

A DOVER C OMPANY
MODEL BY:
DATE:
STATUS:
Jaco de Boer
25-Jun-13 03:34:59 PM
Concept
ITEM NO:

conform EN13922
(c) copyright 2009. this drawing is the exclusive property
of opw fluid transfer group europe b.v.. it is submitted on
5000-AND-JBO
PTC_WM_RE
the condition that the designs contained there in be held
confidential and is subject to return on demand.
DATE:
PTC_WM_CREATED_BY
DRAWN BY:
PTC_WM_CREATED_ON
PTC_WM_LIFECYCLE_STATE
STATUS:
DRAWING NO:

1 2 3 6 7 8
EL05116 Cable gland HSK-K-EX: m20x 1,5;
6-12 mm blue
Features and Benefits General specifications EL00001 Ground bolt
In accordance with: Bottom Sensor 3205E-XR1M ROM onboard monitoring system,
- ATEX right handed, with 2W rack
Zone specification Zone 0
- API RP 1004 interface, metric
Working Temp. -40°C to +70°C
Certified for use in zone 0 3205E-XL1M ROM onboard monitoring system,
Signals Intrinsically safe left handed, with 2W rack
Intrinsically safe signals
Weight 320 g interface, metric
Instant permissive signal
(no warm up time) 1398E-E003 Truck tester, 4-J-slotted, black plug

Continuously checking of system 1397E-E003 Truck tester, 3-J-slotted, blue plug

operation such as wiring, sockets and
sensor itself
Temperature range 40C° to +70°C
Immediate re-permit in case of
compartment ‘dry’ detection
Approvals ATEX + IECeX & FM
4103E 6-Pin socket for optic sensors,
Ordering specifications BASEEFA
Art. number Description 4103PS 4103E with pressure switch
5000U Retain sensor conform 94/63EC (VOC)
4403B 10-Pin socket with pressure switch
for optic and thermistor sensors,
black label and cap, in accordance
with EN13922 and VOC
4403E 10-Pin socket for thermistor
sensors with green label and cap
K1-5110E-18 5-Wire optic overfill sensor
K1-5550U-18 2-Wire optic overfill sensor

36


CIVAFLO MANIFOLD SYSTEMS

4.1. CIVAFLO Manifolds 37

RMAT:

A3

w JBox
F
BASED ON
MODEL
OX REV:
0
REVISION:

OX
EVISION

4.1.

37


4.1.

Civaflo Manifold
The CIVAFLO Single and double Manifold by CIVACON helps improve
the quality and performance of your delivery service.

Manifold Valve
The air activated manifold chamber is a double-
acting cylinder assembly that guarantees valve
opening/closing every time. Its closed loop pneu-
matic system keeps debris from entering the valve.
The manifold chamber open/close status is clearly
Optional Product Return Spout indicated by a “red” indicator visible through the
Designed to facilitate quick line changes, the product return spout is centrally located and transparent lens located on the
angled to provide for easy connection. A sight glass on the spout allows the driver to see the top of each manifold valve.
return product flow to help facilitate accurate product changes.

Interlocked/
Guard Bar Assembly Independent
An air interlock switch is activated from the system control panel to provide access to
manifold connections. This feature prevents unauthorized access to fuel compartments Manifold Galleries
and restricts access to the manifold/API couplers unless the PGI and Operator Interface Two different fuel types can be dispensed from the
Unit are coordinated during the offloading process to ensure that the appropriate fuel same vehicle. By simply selecting between the two
connections are made. independent manifold galleries. The air activation
system only allows one manifold to be opened at
any time. The manifold galleries are specific to eit-
Manifold Sight glass her the gasoline or the diesel PTO and pump, this
No more guess work - Having made the compartment selection, means that the manifold chambers are discrimina-
the full width product site glass allows the te depending on the fuel selected to ensure that
driver to confirm his selection is correct.
cross contamination is never a problem.

38
 4.1.

Manifold Operation
The Civaflo dual manifold provides a wide range of options depending on your particular
loading or unloading arrangement:

Fit Hose Nozzle

11530M-X001 Return Spout Blocking
Product Return SightValve
Glass
for Visual Confirmation

Manifold Operation
Manifold Operation of Change

The CivafloThe
dualCivaflo
manifold
dualprovides
manifolda provides
wide range of options
a wide depending
range of on your particular
options depending on your particular
loading or loading
unloading
or arrangement:
unloading arrangement:
Bottom Loading
The guard bar is released to provide access to the API
Fit Hose Nozzle coupler. Both manifold valves remain closed providing for
Fit Hose Nozzle
high, unobstructed flowSight
Product Return rates.
Glass Return Sight Glass
Product

ld Operation
for Visual Confirmation Product Returning
for Visual Confirmation
of Change of Change to Compartment

e range of options depending on your particular Product Return

nloading arrangement: An interlock switch that receives a signal from the operator
interface unit and main control unit releases the guard bar.
Bottom Loading Product Return A tight-fill nozzle is connected to the return spout to allow
The guard
Fit Hosebar is released to provide access to the API
Nozzle An interlock switch that receives
for the return ofafuel
signal
left infrom the to the appropriate
the hose
coupler. Both manifold valves Product
remain Returnclosed
Sight Glass operator interface unit
fueland main control unit releases
compartment.
for Visual Confirmation
providing for high, unobstructed flow rates
of Change the guard bar. A tight-fill
A sightnozzle
glass onisthe
connected
spout allows to the
the
Product Returning Product Returning
driver to see
to Compartment the
to Compartment
return spout to allowreturn product flow to help facilitatethe
for the return of fuel left in accurate product
hose to the appropriate fuel compartment. A sight
changes.
glass on the spout allows the driver to see the return
product flow to help facilitate accurate product
changes. Pump Unloading –
BottomBottom
LoadingLoading ProductProduct Return Return and
The guard bar
Theisguard
released toreleased
bar is provide to access
provideto the API to the An
access APIinterlockAnswitch
Manifold
that
interlock receives
switch a signal
that from
receives the from the
a signal
coupler. Both manifold
coupler. Diesevalves
Both remain
lmanifold
Air Open
Gas valves
Air Closed
closed
remain Product
closed Returning
operator interface
operator unit Valve Operation
l and main
interface
Diese
Air Closednozzle
Gasunit control
Air Open
and main unitcontrol
releasesunit releases
providing for high, unobstructed flow rates flow torates
providing for high, unobstructed Compartment the guard bar.
the A tight-fill
guard bar. Apump
During is connected
tight-fill nozzle
unloading, to the manifold
theisappropriate
connected to the
return spout to allow
return spout fortothe
and valve
return
allow for of
the
is selected
fuel left
return
to allow
in the
theofflow
fuel
of left
fuel in
intothe
hose to thehose
appropriate fuel compartment.
to the appropriate A sight
fuel compartment. A sight
the collection tubes, through the pump and then dispen-
glass on the spout
glass on allows
the spout the allows
driver tothesee the return
driver to see the return
sed through the meter and hose.
product flow to help
product flowfacilitate
to helpaccurate
facilitateproduct
accurate product
changes. changes.
Product Return
PI An interlock switch that receives a signal from Diesel the Gas
operator interface unit and
Diese l main
Gas control
Diese l unit
Gas
releases Diese l Gas
Diese l Gas
the guard bar. A tight-fill nozzleAirAir
Air Open isClosed
connected
Open to the
Air Closed Air Closed Air
AirOpen
Closed Air Open
return spout to allow for the return of fuel left in the
hose to the appropriate fuel compartment. A sight
glass on the spout allows the driver to see the return
product flow to help facilitate accurate product
changes.
Diesel to Pump Gas to Pump
Diesel Diesel Gas Gas
Diese l Gas
Air Closed Air Open

Pump Unloading – Manifold and Valve Operation

During pump unloading, the appropriate manifold and valve is selected to allow the flow of fuel into the
collection tubes, through the pump and then dispensed through the meter and hose.

Diesel to PumpDiesel to Pump Gas to Pump Gas to Pump

Gas

Pump Unloading – Manifold

Pump Unloading and Valve
– Manifold andOperation
Valve Operation
During pump unloading,
During the appropriate
pump unloading, manifold and
the appropriate valve isand
manifold selected toselected
valve is allow the
toflow ofthe
allow fuelflow
intoofthe
fuel into the
collection tubes, through
collection thethrough
tubes, pump and then dispensed
the pump through thethrough
and then dispensed meter and hose. and hose.
the meter
39
Gas to Pump
 MANIFOLD ORDER SPECIFICATION
5

Manifold order specification

1 On which site of the tank needs the Left
manifold be mounted ? Right
2 Manifold type: No. of Center to Line Outlet Seals Sight Return Spout Return Spout Return Spout API Guard Bar End Connection Left End Connection
Campartments Center Guard Bar Valve Right
MF- 1=Single 1 1= 280 mm 0= Not applicable 1= Buna 0= N.A. 0= N.A. 0= N.A. 0= N.A. 0= N.A. 1= End Cap 1= End Cap
non-pneumatic
2=Double 2 2= 305mm 1= Open Tee 2= Viton 1= Sight Glass 1= BSPP Return Spout 1= Guard 1= Guard Bar 2= 4”TW/TTMA 2= 4”TW/TTMA
Bar Flanged Flanged
3 3= 250mm 2= TTMA Flanged 2= Return Spout w/ 1= pneumatic
Couplings on all
4 4= 355mm 3= 3”TW Flanged compartments
5 4= 4”TTMA/TW S= Special, return spout on
Flanged 90° compartments specified
6
Where ? Where ?
If 1 or S::
Left at compartiment.....
Right
In the middle
EXAMPLE MF - 1 5 1 0 1 0 - 2010 - 11
MF*-151010
How to order - Use this example as your guide to determine the partnumber for the Manifold you require. *
MFBA with API 891BA
MFBAS with API 891BA and TTMA sight glass
MFAS with API 891A and TTMA sight glass
MFNB with API 891NB
MFNS with API 891N and TTMA sight glass

40
 41
41
NOTES
NOTES

42
 Leading The Way in Fluid Handling Solutions Worldwide

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14
8

OPW Global Operations

1 OPW Corporate Headquarters 10 Poland/Petro Vend of Poland, Inc.
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