AUTOMOTIVE COACHES AND COMPONENTS LTD

PROTO GUN HARDENED CAB FINAL INSPECTION CHECK LIST

PART No: GENERAL DIM A0Y45400_rev_#1

Sl. Spec at TAG Observation

Description Dimension CONDITION after welding Remarks
no

Total length from Cab

1
mounting bracket to rear 2372 ±1 2372 2371

Total height from Cab

2 mounting bracket to roof 1812 ±1 1812 1811
hatch top

2460 ( Up to
Cab width at corner panel Door - Door
3 2440 ±1 2440 2438
front per
side10mm )

4 Fender to Fender width 2466 ±1 - 2469

5 Cabin front to footstep 324.5 ±1 - 326

Inspected by VJ Approved by KS
 AUTOMOTIVE COACHES AND COMPONENTS LTD
Gummidipoondi - 601 201
Dept: Quality Control MR/8.1
Shop: Development Final inspection Check list for cabin Shot blasting

Sl. Cab No 1
Description
No Model ELBIT
I Check the below points
Ensure dust free grids for better surface for
1 OK
blasting
2 Check for dry air pressure 6 to 6.5 Kg/cm2 6 Kg/cm2
Checking Quality level of blasting area ( Use blast master chart )
II
Quality level being checked at the
1 UNBLASTED area as per the Blast Master
chart. RA VALUE 30(+ 5 OR - 5) 35
The quality of blasting area checked till we
2 get the requirement level of blasting class 2
½ as indicated in the Blast Master chart.
VERIFIED
III Before painting
Check for the quantity of shots, if any in
blasted area, Air blow the blasted area prior
1 to primer paint
CHECKED
Inspected by
VJ
Date
7.7.2016
TD

MR/8.1/02/B
 AUTOMOTIVE COACHES AND COMPONENTS LTD

PROTO GUN HARDENED CAB PAINTING CHECK LIST

Sl. Measuring
Location Spec Observation Remarks
no Inst

Paint coating
1 RH Door middle Min 80 microns thickness 90
gauge

Paint coating
2 LH Door bottom Min 80 microns thickness 85
gauge

Paint coating
3 Rear LH Bottom Min 80 microns thickness 100
gauge

Paint coating
4 Rear RH Top Min 80 microns thickness 90
gauge

Paint coating
5 Front corner panel RH Min 80 microns thickness 90
gauge

Paint coating
6 Front corner panel LH Min 80 microns thickness 100
gauge

Other Points

1 Ensure no paint uncover in foot step inner LH/RH ok

Ensure no paint uncover in roof hatch door inner

2 U PAINTED
side

3 Ensure no paint uncover in Front grill inner side U PAINTED

 Ensure no paint uncover in door bottom flange
4 ok
LH/RH.

5 Ensure no paint uncover in rear tunnel area ok

Defects code : U -Uncover, O –Over spray, R -Run down, P -Poluster putty improper,
OL -Oil marks, D -Dent not covered, PR -Painted over Rusted, PD -Painted over
Dust,OP – Orange Peeling, PI-Past improper Os -Others.

PAINT TESTING

Sl.N
Test Specification
o

1 Spraying Viscosity 20 – 22 seconds 22

2 DFT Min 80 in Microns OK

Inspected by VJ

Date 25.8.2016