DESIGN OF RCC SINGLE CELL BOX OF SIZE ( 1 x 12 x 4.5 ) AT CH.

172+644, 184+635, 189+187 & 200+440

22 DESIGN OF RCC BOX : LONG TERM

Design Constants
fyk = 500 MPa γs = 1.15
fck = 35 MPa γm = 1.50
Es (Cl. 6.2.2, IRC: 112-2011) = 200 GPa
Ecm' = Ecm/(1+Φ) (Table 6.5, IRC: 112-2011) = 9 Gpa Creep Coefficient, Φ = 2.5

Cover
Top Slab Bottom Slab Side Wall
Top Face = 40 mm Top Face = 75 mm Earth Face = 75 mm
Bottom Face = 40 mm Bottom Face = 75 mm Inside Face = 40 mm

Effective Depth
Dtop (Wall Face)
Dtop (Haunch end)
dtop (sagging-wall face)
dtop (sagging-hanch end)
dtop (hogging-wall face)
dtop (hogging-hanch end)
= 0.733 m Dbot (Wall Face) = 0.733 m Dwall (top/bot Slab Face) = 0.583 m
= 0.650 m Dbot (Haunch end) = 0.650 m Dwall (Haunch end) = 0.500 m
= 0.685 m dbot (sagging-wall face) = 0.648 m dwall (sagging-slab face) = 0.537 m
= 0.602 m dbot (sagging-hanch end) = 0.565 m dwall (sagging-hanch end) = 0.454 m
= 0.685 m dbot (hogging-wall face) = 0.650 m dwall (hogging-wall face) = 0.500 m
= 0.602 m dbot (hogging-hanch end) = 0.567 m dwall (hogging-hanch end) = 0.417 m

Permissible Design Limits

Permissible Strs in Conc., for SLS-Rare Cl. 12.2.1, IRC 112:2011 0.48fck = 16.80 MPa
Permissible Strs in Conc., for SLS-QP Cl. 12.2.1, IRC 112:2011 0.36fck = 12.60 MPa
Perm. Strs in Steel, for SLS-Rare Cl. 12.2.1 & 5.3.2.5, IRC 112:2011 0.60fyk = 300 MPa
Perm. Crack Width, for SLS-QP Table 12.1, IRC 112:2011 wmax = 0.30 mm
 DESIGN OF RCC SINGLE CELL BOX OF SIZE ( 1 x 12 x 4.5 ) AT CH. 172+644, 184+635, 189+187 & 200+440

SLS CHECKS : LONG - TERM

Check for Stresses: SLS - Rare & Quasi-Permanent Combination σcbc = fck/3 = 11.7
Cl. 12.2.1, IRC 112:2011 m1 = Es/Ecm = 21.9
m2 = 280/3σcbc = 8.0
Check for Bending : Sagging Moments
Rare Combination Quasi-Permanent Combination
nd
Xu 2 MOI, Icr Comp Per. Tensile Comp
m Per. Stress Per. Stress Tensile Stress,
(mm) (mm4)
Component

Stress, Stress in Stress, Stress,

in Steel in Conc. Steel
Concrete Conc. Steel Concrete
Section Moment Moment
Check Check Check
2 2 3 (t-m/m) m.M. (t-m/m) m.M.
Max of (-m.Ast+ √(m .Ast + b.Xu /3 + M.Xu/Icr 0.48fck 0.60.fy M.Xu/Icr 0.36fck
(d-Xu)/Icr (d-Xu)/Icr
m1/m2 2.b.d.m.Ast))/b m.Ast. (d-Xu)2 (MPa) (MPa) (MPa) (MPa) (MPa)
(MPa) (MPa)

T1-1/T3-1 21.9 135 5.82E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
Top
T1-2/T3-2 21.9 125 4.40E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
Slab
T2 21.9 193 1.01E+10 19.6 3.78 16.80 OK 174 300 OK 10.8 2.070 12.60 OK 95.60
B1-1/B3-1 21.9 131 5.16E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
Bott.
B1-2/B3-2 21.9 121 3.84E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
Slab
B2 21.9 210 1.09E+10 25.4 4.87 16.80 OK 180 300 OK 16.4 3.159 12.60 OK 116.59
LW1-1/RW1-1 21.9 118 3.45E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
LW1-2/RW1-2 21.9 107 2.39E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
Outer
LW2/RW2 21.9 107 2.39E+09 0.2 0.08 16.80 OK 6 300 OK 0.0 0.000 12.60 OK 0.00
Web
LW3-2/RW3-2 21.9 107 2.39E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
LW3-1/RW3-1 21.9 118 3.45E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
 DESIGN OF RCC SINGLE CELL BOX OF SIZE ( 1 x 12 x 4.5 ) AT CH. 172+644, 184+635, 189+187 & 200+440

Check for Bending : Hogging Moments

Rare Combination Quasi-Permanent Combination
nd
Xu 2 MOI, Icr Comp Per. Tensile Comp
m Per. Stress Per. Stress Tensile Stress,
Component

(mm) 4
(mm ) Stress, Stress in Stress, Stress,
in Steel in Conc. Steel
Section Moment Concrete Conc. Steel Moment Concrete
Check Check Check
(t-m/m) (t-m/m)
2 2 3 m.M. m.M.
Max of (-m.Ast+ √(m .Ast + b.Xu /3 + M.Xu/Icr 0.48fck 0.60.fy M.Xu/Icr 0.36fck
2 (d-Xu)/Icr (d-Xu)/Icr
m1/m2 2.b.d.m.Ast))/b m.Ast. (d-Xu) (MPa) (MPa) (MPa) (MPa) (MPa)
(MPa) (MPa)
T1-1/T3-1 21.9 209 1.34E+10 16.4 2.55 16.80 OK 127 300 OK 7.2 1.115 12.60 OK 55.61
Top
T1-2/T3-2 21.9 193 1.01E+10 12.6 2.43 16.80 OK 112 300 OK 5.1 0.974 12.60 OK 44.97
Slab
T2 21.9 125 4.40E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
B1-1/B3-1 21.9 203 1.20E+10 20.3 3.43 16.80 OK 166 300 OK 10.7 1.820 12.60 OK 87.99
Bott.
B1-2/B3-2 21.9 187 8.80E+09 15.8 3.36 16.80 OK 150 300 OK 7.4 1.564 12.60 OK 69.70
Slab
B2 21.9 121 3.87E+09 0.0 0.00 16.80 OK 0 300 OK 0.0 0.000 12.60 OK 0.00
LW1-1/RW1-1 21.9 173 6.63E+09 24.4 6.37 16.80 OK 263 300 OK 12.0 3.127 12.60 OK 129.27
LW1-2/RW1-2 21.9 155 4.39E+09 22.3 7.88 16.80 OK 292 300 OK 10.8 3.819 12.60 OK 141.27
Outer
LW2/RW2 21.9 130 3.15E+09 8.2 3.37 16.80 OK 163 300 OK 6.6 2.723 12.60 OK 131.80
Web
LW3-2/RW3-2 21.9 155 4.39E+09 18.8 6.64 16.80 OK 246 300 OK 10.0 3.537 12.60 OK 130.84
LW3-1/RW3-1 21.9 173 6.63E+09 21.8 5.70 16.80 OK 236 300 OK 11.7 3.047 12.60 OK 125.95

Check for Crack Width: SLS - Quasi-Permanent Combination

Sagging Moments

Check for Min. Reinforcement for Crack Control Cl. 12.3.3, IRC 112:2011
Area of
σc Min. Area of Reinf.
Conc.
Component

fct,eff = kc = 0.4 [1- Steel within tensile

h h* Xu h-Xu Within σs = fyk Ast, provided
Section fctm Max of k1 σc/(k1.(h/h*).fct,eff)] < k zone, Ast,min = Check
(m) (m) (mm) (mm) tensile (MPa) (mm2/m)
2.9 or fctm 1 kc.k.fct,eff.Act/σs
zone, Act
NEd/bh 2
(mm /m)
(mm2/m)

T1-1/T3-1 2.5 2.9 0.733 0.733 1.5 0 0.4 0.697 343 391 390666.7 500 631 754 OK
Top
T1-2/T3-2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 301 349 349000 500 611 754 OK
Slab
T2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 301 349 349000 500 611 2094 OK
B1-1/B3-1 2.5 2.9 0.733 0.733 1.5 0 0.4 0.697 324 409 409166.7 500 661 754 OK
Bott.
B1-2/B3-2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 283 368 367500 500 644 754 OK
Slab
B2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 283 368 367500 500 644 2848 OK
 DESIGN OF RCC SINGLE CELL BOX OF SIZE ( 1 x 12 x 4.5 ) AT CH. 172+644, 184+635, 189+187 & 200+440

LW1-1/RW1-1 2.5 2.9 0.583 0.583 1.5 0 0.4 0.802 269 315 314666.7 500 585 754 OK
LW1-2/RW1-2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 227 273 273000 500 545 754 OK
Outer
LW2/RW2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 227 273 273000 500 545 754 OK
Web
LW3-2/RW3-2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 227 273 273000 500 545 754 OK
LW3-1/RW3-1 2.5 2.9 0.583 0.583 1.5 0 0.4 0.802 269 315 314666.7 500 585 754 OK

Check for Crack Width Cl. 12.3.4, IRC 112:2011

Wk = Perm. Crack
Component

Sr,max εsm-εcm Width (mm)

Cover, c 5 (c+φ/2) Spacing k1 = 0.8 k2 = 0.5 ρρ.eff = σsc S (ε - Check
Section kt fct,eff 0.6*σsc/Es r,max* sm (Table 12.1,
(mm) (mm) (mm) OR 1.6 OR 1.0 As/Ac,eff (3.4c+0.425k1k2φ) / (MPa) (σsc-kt (fct,eff/ρρ.eff)* εcm) (Crack Width)
IRC 112:
ρρ.eff OR 1.3(h-x) (1+αe.ρρ.eff))/Es (mm)
2011) (mm)
T1-1/T3-1 40 230 150 0.8 0.5 0.006 461 0.00 0.5 2.9 -0.00131 0 0.000 0.30 OK
Top
T1-2/T3-2 40 230 150 0.8 0.5 0.006 461 0.00 0.5 2.9 -0.00131 0 0.000 0.30 OK
Slab
T2 40 230 75 0.8 0.5 0.017 253 95.60 0.5 2.9 -0.00010 0.000287 0.073 0.30 OK
B1-1/B3-1 75 405 150 0.8 0.5 0.004 799 0.00 0.5 2.9 -0.00209 0 0.000 0.30 OK
Bott.
B1-2/B3-2 75 405 150 0.8 0.5 0.004 732 0.00 0.5 2.9 -0.00185 0 0.000 0.30 OK
Slab
B2 75 405 75 0.8 0.5 0.019 360 116.59 0.5 2.9 0.00005 0.00035 0.126 0.30 OK
LW1-1/RW1-1 40 230 150 0.8 0.5 0.007 447 0.00 0.5 2.9 -0.00126 0 0.000 0.30 OK
LW1-2/RW1-2 40 230 150 0.8 0.5 0.007 447 0.00 0.5 2.9 -0.00126 0 0.000 0.30 OK
Outer
LW2/RW2 40 230 150 0.8 0.5 0.007 447 0.00 0.5 2.9 -0.00126 0 0.000 0.30 OK
Web
LW3-2/RW3-2 40 230 150 0.8 0.5 0.007 447 0.00 0.5 2.9 -0.00126 0 0.000 0.30 OK
LW3-1/RW3-1 40 230 150 0.8 0.5 0.007 447 0.00 0.5 2.9 -0.00126 0 0.000 0.30 OK

Hogging Moments

Check for Min. Reinforcement for Crack Control Cl. 12.3.3, IRC 112:2011
Area of
σc Min. Area of Reinf.
Conc.
Component

fct,eff = kc = 0.4 [1- Steel within tensile

h h* Xu h-Xu Within σs = fyk Ast, provided
Section fctm Max of k1 σc/(k1.(h/h*).fct,eff)] < k zone, Ast,min = Check
(m) (m) (mm) (mm) tensile (MPa) (mm2/m)
2.9 or fctm 1 kc.k.fct,eff.Act/σs
zone, Act
NEd/bh 2
(mm /m)
(mm2/m)

T1-1/T3-1 2.5 2.9 0.733 0.733 1.5 0 0.4 0.697 343 391 390666.7 500 631 2094 OK
Top
T1-2/T3-2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 301 349 349000 500 611 2094 OK
Slab
T2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 301 349 349000 500 611 754 OK
B1-1/B3-1 2.5 2.9 0.733 0.733 1.5 0 0.4 0.697 325 408 408166.7 500 660 2094 OK
Bott.
B1-2/B3-2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 284 367 366500 500 642 2094 OK
Slab
B2 2.5 2.9 0.650 0.650 1.5 0 0.4 0.755 284 367 366500 500 642 754 OK
 DESIGN OF RCC SINGLE CELL BOX OF SIZE ( 1 x 12 x 4.5 ) AT CH. 172+644, 184+635, 189+187 & 200+440

LW1-1/RW1-1 2.5 2.9 0.583 0.583 1.5 0 0.4 0.802 250 333 333166.7 500 620 2094 OK
LW1-2/RW1-2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 209 292 291500 500 582 2094 OK
Outer
LW2/RW2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 209 292 291500 500 582 1340 OK
Web
LW3-2/RW3-2 2.5 2.9 0.500 0.500 1.5 0 0.4 0.860 209 292 291500 500 582 2094 OK
LW3-1/RW3-1 2.5 2.9 0.583 0.583 1.5 0 0.4 0.802 250 333 333166.7 500 620 2094 OK

Check for Crack Width Cl. 12.3.4, IRC 112:2011

Wk = Perm. Crack
Component

Sr,max εsm-εcm Width (mm)

Cover, c 5 (c+φ/2) Spacing k1 = 0.8 k2 = 0.5 ρρ.eff = σsc S (ε - Check
Section kt fct,eff 0.6*σsc/Es r,max* sm (Table 12.1,
(mm) (mm) (mm) OR 1.6 OR 1.0 As/Ac,eff (3.4c+0.425k1k2φ) / (MPa) (σsc-kt (fct,eff/ρρ.eff)* εcm) (Crack Width)
IRC 112:
ρρ.eff OR 1.3(h-x) (1+αe.ρρ.eff))/Es (mm)
2011) (mm)
T1-1/T3-1 40 240 75 0.8 0.5 0.017 292 55.61 0.5 2.9 -0.00030 0.000167 0.049 0.30 OK
Top
T1-2/T3-2 40 240 75 0.8 0.5 0.017 292 44.97 0.5 2.9 -0.00035 0.000135 0.039 0.30 OK
Slab
T2 40 230 150 0.8 0.5 0.006 461 0.00 0.5 2.9 -0.00131 0 0.000 0.30 OK
B1-1/B3-1 75 415 75 0.8 0.5 0.012 485 87.99 0.5 2.9 -0.00033 0.000264 0.128 0.30 OK
Bott.
B1-2/B3-2 75 415 75 0.8 0.5 0.014 456 69.70 0.5 2.9 -0.00034 0.000209 0.095 0.30 OK
Slab
B2 75 405 150 0.8 0.5 0.004 732 0.00 0.5 2.9 -0.00185 0 0.000 0.30 OK
LW1-1/RW1-1 75 415 75 0.8 0.5 0.015 433 129.27 0.5 2.9 0.00001 0.000388 0.168 0.30 OK
LW1-2/RW1-2 75 415 75 0.8 0.5 0.018 404 141.27 0.5 2.9 0.00015 0.000424 0.171 0.30 OK
Outer
LW2/RW2 75 415 150 0.8 0.5 0.011 505 131.80 0.5 2.9 -0.00017 0.000395 0.200 0.30 OK
Web
LW3-2/RW3-2 75 415 75 0.8 0.5 0.018 404 130.84 0.5 2.9 0.00010 0.000393 0.159 0.30 OK
LW3-1/RW3-1 75 415 75 0.8 0.5 0.015 433 125.95 0.5 2.9 0.00000 0.000378 0.163 0.30 OK

Check for Deflection: SLS - Frequent Combination

Cl. 12.4, IRC 112:2011

Deflection
Moment 2nd MOI, Icr
Permissible (mm)
Compo Span due to
Section Deflection, L/800 Check
nent (m) Live Load
(mm) b*Xu3/3+m*Ast*(d- 2
(Ton-m) ML /48EI
Xu)^2
Top
T2 12.500 15.6 17.2 1.01E+10 6.104 OK
Slab
Bott.
B2 12.500 15.6 23.0 1.09E+10 7.470 OK
Slab
Outer
LW2/RW2 5.15 6.4 6.9 2.39E+09 1.746 OK
web
As per clause mentioned, L/800 is deflection limit under Live Load. However, deflection calculated here for all loads combined as a conservative approach.