PAGE

SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

DESIGN OF MONORAIL ( Laterally unsupported )

LOAD ON MONORAIL = 3 T
IMPACT FACTOR 10 % = 0.3 T
Therefore, TOTAL LOAD = 3.3 T
Horizontal load = 4 % of vertical = 0.12 T (Ref. IS 807-1976)

S/w of beam
0.072 T/m
3.3 T

= = Shear
3.5 T
( Assuming load at support )
l= 5.50 m

Mx = 3.3 x 5.5 0.0724 x 5.5 ²

+ = 4.81 Tm
4 8
Mux = 4.81 x 1.5 = 7.215 Tm ( LF = 1.5 )

My = (Hori.) 0.12 x 5.5

= 0.17 Tm
4
Muy = 0.17 x 1.5 = 0.255 Tm ( LF = 1.5 )

Maximum shear
( Assuming load at one end )
0.072 x 5.5
Vmax. = 3.3 + = 3.5 T.
2

Try section ISMB 450 fy = 250 Mpa

Weight = 72.4 Kg/m = 0.0724 T/m
Ixx = 30390.8 cm4
Zxx = 1350.7 cm3
Zyy = 111.2 cm3
tf = 17.4 mm
ryy = 30.1 mm
h = 450 mm
b = 150 mm
tw = 9.4 mm

Assumed reduced bending comp. stress fbd for laterally unsupported condition = 100 N/mm^2

Zp required as per Cl.8.2.8 ( Pg 54 ) of IS 800 -2007

Md = bb x Zp x f bd

bb = 1 for plastic / compact section

Zp reqd = 7.215 x 10^7 = 721500 mm^3

1 x 100

Considering full torsional restraint at both ends of beams while flanges not restrained
against warping, for normal loading effective length = 1.0 L

KL = 5500 = 182.72
ryy 30.1

h = 450 = 25.86
tf 17.4
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

Refering to Table 14 pg 57 of IS 800 -2007

fcr,b = 122.128 N / mm^2

L LT = fy 0.5
fcr,b

= 250 0.5 = 1.43 > 0.4

122.128

Hence a section is considered as laterally unsupported as per Cl. 8.2.2 ( c)

For rolled " I " section a LT = 0.21

Refering to Table 13 ( a ) Pg 55
for fcr,b = 122.128 N / mm^2 & fy = 250 N / mm^2

fbd = 90.4 N / mm^2

Classification of section

e = 250 = 1
250

b = 150 = 4.31 < 9.4 e

tf 2 x 17.4

d = ( 450 - 2 x 17.4 ) = 44.17 < 84.0 e

tw 9.4

Hence section is plastic.

Hence bb = 1

Md = bb x Zp x f bd
= 1 x 1350.7 x 90.35552
= 122.043 kNm > Mux 72.15 kNm HENCE OK

For bending moment about Y-Y axis

Plastic moment capacity about Y-Y axis
Zp - Plastic section modulii
Ze - Elastic section modulii
gmo = 1.1 ( Refer Is 800- 2007 , Table 5 - Partial Safety factor for material )

Mdy = bb x Zp x fy / ( g mo )

= 1 x 111.2x 1000 x 250 = 25.27 kNm

1.1 x 1000 x 1000

Check for biaxial moment

Mz + My < 1
Mdz Mdy
Hence 72.15 + 2.55 = 0.69 < 1 HENCE OK
### 25.270

Check for Shear

Shear strength = Vd = Av fyw 1 / gmo

3
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

= ( 450 x 9.4 ) x 250 = 555.044 kN

3 x 1.1

Max Shear = 35 x 1.5 = 52.5 kN

As V / Vd = 52.5 / 555.044 = 0.09 < 0.6

Strength in bending need not be reduced due to shear

Check for deflection ( For working loads )

d 1 for UDL = 5 x wxl4

384 EI
5 x 0.072 x 5.50 x 10^4 x 5500 ^3
=
384 x 2 x 10^5 x 30390.8 x 10^4

= 0.14 mm

d 2 for Central concentrated load = Pxl3

48 x E I

= 33000 x 5500 ^3
48 x 2 x 10^5 x 30391 x 10^4

= 1.88 mm

d ( Total ) = d1 + d2 = 0.14 + 1.88 = 2.02 mm

d ( Permissible ) = l 5500 = 11 mm
=
500 500

∆ cal < ∆ Permissible Hence ok

 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

DESIGN OF MONORAIL ( Laterally unsupported )

LOAD ON MONORAIL = 3 T
IMPACT FACTOR 10 % = 0.3 T
Therefore, TOTAL LOAD = 3.3 T
Horizontal load = 4 % of vertical = 0.12 T (Ref. IS 807-1976)

S/w of beam
0.052 T/m
3.3 T

= = Shear
3.4 T
( Assuming load at support )
l= 3.80 m

Mx = 3.3 x 3.8 0.0524 x 3.8 ²

+ = 3.23 Tm
4 8
Mux = 3.23 x 1.5 = 4.845 Tm ( LF = 1.5 )

My = (Hori.) 0.12 x 3.8

= 0.11 Tm
4
Muy = 0.11 x 1.5 = 0.165 Tm ( LF = 1.5 )

Maximum shear
( Assuming load at one end )
0.052 x 3.8
Vmax. = 3.3 + = 3.4 T.
2

Try section ISMB 350 fy = 250 Mpa

Weight = 52.4 Kg/m = 0.0524 T/m
Ixx = 13630.3 cm4
Zxx = 778.9 cm3
Zyy = 76.8 cm3
tf = 14.2 mm
ryy = 28.4 mm
h = 350 mm
b = 140 mm
tw = 8.1 mm

Assumed reduced bending comp. stress fbd for laterally unsupported condition = 100 N/mm^2

Zp required as per Cl.8.2.8 ( Pg 54 ) of IS 800 -2007

Md = bb x Zp x f bd

bb = 1 for plastic / compact section

Zp reqd = 4.845 x 10^7 = 484500 mm^3

1 x 100

Considering full torsional restraint at both ends of beams while flanges not restrained
against warping, for normal loading effective length = 1.0 L

KL = 3800 = 133.8
ryy 28.4

h = 350 = 24.65
tf 14.2
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

Refering to Table 14 pg 57 of IS 800 -2007

fcr,b = 191.689 N / mm^2

L LT = fy 0.5
fcr,b

= 250 0.5 = 1.14 > 0.4

191.689

Hence a section is considered as laterally unsupported as per Cl. 8.2.2 ( c)

For rolled " I " section a LT = 0.21

Refering to Table 13 ( a ) Pg 55
for fcr,b = 191.689 N / mm^2 & fy = 250 N / mm^2

fbd = 129.6 N / mm^2

Classification of section

e = 250 = 1
250

b = 140 = 4.93 < 9.4 e

tf 2 x 14.2

d = ( 350 - 2 x 14.2 ) = 39.7 < 84.0 e

tw 8.1

Hence section is plastic.

Hence bb = 1

Md = bb x Zp x f bd
= 1 x 778.9 x 129.562194
= 100.916 kNm > Mux 48.45 kNm HENCE OK

For bending moment about Y-Y axis

Plastic moment capacity about Y-Y axis
Zp - Plastic section modulii
Ze - Elastic section modulii
gmo = 1.1 ( Refer Is 800- 2007 , Table 5 - Partial Safety factor for material )

Mdy = bb x Zp x fy / ( g mo )

= 1 x 76.8x 1000 x 250 = 17.45 kNm

1.1 x 1000 x 1000

Check for biaxial moment

Mz + My < 1
Mdz Mdy
Hence 48.45 + 1.65 = 0.57 < 1 HENCE OK
100.916 17.450

Check for Shear

Shear strength = Vd = Av fyw 1 / gmo

3
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

= ( 350 x 8.1 ) x 250 = 371.997 kN

3 x 1.1

Max Shear = 34 x 1.5 = 51 kN

As V / Vd = 51 / 371.997 = 0.14 < 0.6

Strength in bending need not be reduced due to shear

Check for deflection ( For working loads )

d 1 for UDL = 5 x wxl4

384 EI
5 x 0.052 x 3.80 x 10^4 x 3800 ^3
=
384 x 2 x 10^5 x 13630.3 x 10^4

= 0.05 mm

d 2 for Central concentrated load = Pxl3

48 x E I

= 33000 x 3800 ^3
48 x 2 x 10^5 x 13630 x 10^4

= 1.38 mm

d ( Total ) = d1 + d2 = 0.05 + 1.38 = 1.43 mm

d ( Permissible ) = l 3800 = 7.6 mm

=
500 500

∆ cal < ∆ Permissible Hence ok

 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

DESIGN OF MONORAIL ( Laterally unsupported )

LOAD ON MONORAIL = 3 T
IMPACT FACTOR 10 % = 0.3 T
Therefore, TOTAL LOAD = 3.3 T
Horizontal load = 4 % of vertical = 0.12 T (Ref. IS 807-1976)

S/w of beam
0.052 T/m 3.3 T

Shear
3.34 T

l= 1.50 m

Mx = 3.3 x 1.5 0.0524 x 1.5 ²

+ = 5.01 Tm
2
Mux = 5.01 x 1.5 = 7.515 Tm ( LF = 1.5 )

My = (Hori.) 0.12 x 1.5

= 0.18 Tm

Muy = 0.18 x 1.5 = 0.27 Tm ( LF = 1.5 )

Maximum shear

0.052 x 1.5
Vmax. = 3.3 + = 3.34 T.
2

Try section ISMB 350 fy = 250 Mpa

Weight = 52.4 Kg/m = 0.0524 T/m
Ixx = 13630.3 cm4
Zxx = 778.9 cm3
Zyy = 76.8 cm3
tf = 14.2 mm
ryy = 28.4 mm
h = 350 mm
b = 140 mm
tw = 8.1 mm

Assumed reduced bending comp. stress fbd for laterally unsupported condition = 100 N/mm^2

Zp required as per Cl.8.2.8 ( Pg 54 ) of IS 800 -2007

Md = bb x Zp x f bd

bb = 1 for plastic / compact section

Zp reqd = 7.515 x 10^7 = 751500 mm^3

1 x 100

On boundary conditions , translation & rotation restrained at one end while translation & rotation
free at other end, effective length = 2.0 L

KL = 3000 = 105.63
ryy 28.4

h = 350 = 24.65
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

tf 14.2
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

Refering to Table 14 pg 57 of IS 800 -2007

fcr,b = 271.446 N / mm^2

L LT = fy 0.5
fcr,b

= 250 0.5 = 0.96 > 0.4

271.446

Hence a section is considered as laterally unsupported as per Cl. 8.2.2 ( c)

For rolled " I " section a LT = 0.21

Refering to Table 13 ( a ) Pg 55
for fcr,b = 271.446 N / mm^2 & fy = 250 N / mm^2

fbd = 157.1 N / mm^2

Classification of section

e = 250 = 1
250

b = 140 = 4.93 < 9.4 e

tf 2 x 14.2

d = ( 350 - 2 x 14.2 ) = 39.7 < 84.0 e

tw 8.1

Hence section is plastic.

Hence bb = 1

Md = bb x Zp x f bd
= 1 x 778.9 x 157.146796
= 122.402 kNm > Mux 75.15 kNm HENCE OK

For bending moment about Y-Y axis

Plastic moment capacity about Y-Y axis
Zp - Plastic section modulii
Ze - Elastic section modulii
gmo = 1.1 ( Refer Is 800- 2007 , Table 5 - Partial Safety factor for material )

Mdy = bb x Zp x fy / ( g mo )

= 1 x 76.8x 1000 x 250 = 17.45 kNm

1.1 x 1000 x 1000

Check for biaxial moment

Mz + My < 1
Mdz Mdy
Hence 75.15 + 2.7 = 0.77 < 1 HENCE OK
122.402 17.450

Check for Shear

Shear strength = Vd = Av fyw 1 / gmo

3
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA
 PAGE
SFC ENVIRONMENTAL
ADMIN, BLOWER,MCC & CONTROL ROOM
TECHNOLOGIES PVT. LTD.
PROJECT DIRECTOR OF
CLIENT PUBLIC WORKS DEPARTMENT
CONSULTANT: GOVERNMENT OF GOA

GOA WATER SUPPLY & SEWERAGE PROJECT

PROJECT MANAGEMENT CONSULTANTS PROJECT 6.7 MLD SEWAGE TREATMENT PLANT AT MARGAO,
GOA

= ( 350 x 8.1 ) x 250 = 371.997 kN

3 x 1.1

Max Shear = 33.4 x 1.5 = 50.1 kN

As V / Vd = 50.1 / 371.997 = 0.13 < 0.6

Strength in bending need not be reduced due to shear

Check for deflection ( For working loads )

d 1 for UDL = 1 x wxl3

8 EI
1 x 0.052 x 1.50 x 10^4 x 1500 ^3
=
8 x 2 x 10^5 x 13630.3 x 10^4

= 0.0122 mm

d 2 for Central concentrated load = Pxl3

3 xEI

= 33000 x 1500 ^3
3 x 2 x 10^5 x 13630 x 10^4

= 1.3619 mm

d ( Total ) = d1 + d2 = 0.0122 + 1.3619 = 1.3741 mm

d ( Permissible ) = l 1500 = 3 mm
=
500 500

∆ cal < ∆ Permissible Hence ok

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 Sectional Overall Flange Web Flange
Sr. No. NAME Mass 'M' Area 'a' Depth 'D' Width 'B' Thickness Thickness Ixx Iyy
Kg/m cm2 cm cm 't' cm 'T' cm cm4 cm4
ISMB
1 ISMB 100 11.5 14.6 10 7.5 0.4 0.72 257.5 40.8
2 ISMB 125 13 16.6 12.5 7.5 0.44 0.76 449 43.7
3 ISMB 150 14.9 19 15 8 0.48 0.76 726.4 52.6
4 ISMB 175 19.3 24.62 17.5 9 0.55 0.86 1272 85
5 ISMB 200 25.4 32.33 20 10 0.57 1.08 2235.4 150
6 ISMB 225 31.2 39.72 22.5 11 0.65 1.18 3441.8 218.3
6 ISMB 250 37.3 47.55 25 12.5 0.69 1.25 5131.6 334.5
7 ISMB 300 44.2 56.26 30 14 0.75 1.34 8603.6 453.9
8 ISMB 350 52.4 66.71 35 14 0.81 1.42 13630.3 537.7
9 ISMB 400 61.6 78.46 40 14 0.89 1.6 20458.4 622.1
10 ISMB 450 72.4 92.27 45 15 0.94 1.74 30390.8 834
11 ISMB 500 86.9 110.74 50 18 1.02 1.72 45218.3 1369.8
12 ISMB 550 103.7 132.11 55 19 1.12 1.93 64893.6 1833.8
13 ISMB 600 122.6 156.21 60 21 1.2 2.08 91813 2651
ISMC
1 ISMC 100 9.2 11.7 10 5 0.47 0.75 186.7 25.9
2 ISMC 125 12.7 16.19 12.5 6.5 0.5 0.81 416.4 59.9
3 ISMC 150 16.4 20.88 15 7.5 0.54 0.9 779.4 102.3
4 ISMC 175 19.1 24.38 17.5 75 0.57 1.02 1223.3 121
5 ISMC 200 22.1 28.21 20 7.5 0.61 1.14 1819.3 140.4
6 ISMC 225 25.9 33.01 22.5 8 0.64 1.24 2694.6 187.2
7 ISMC 250 30.4 38.67 25 8 0.71 1.41 3816.8 219.1
8 ISMC 300 35.8 45.64 30 9 0.76 1.36 6362.6 310.8
9 ISMC 350 42.1 53.66 35 10 0.81 1.35 10008 430.6
10 ISMC 400 49.4 62.93 40 10 0.86 1.53 15082.8 504.8
 rxx ryy Zxx Zyy Cyy
cm cm cm3 cm3 cm

4.2 1.67 51.5 10.9 0

5.2 1.62 71.8 11.7 -
6.18 1.66 96.9 13.1 -
7.19 1.86 145.4 18.9 -
8.32 2.15 223.5 30 -
9.31 2.34 305.9 39.7 -
10.39 2.65 410.5 53.5 -
12.32 2.84 573.6 64.8 -
14.29 2.84 778.9 76.8 -
16.15 2.82 1022.9 88.9 -
18.15 3.01 1350.7 111.2 -
20.2 3.52 1808.7 152.2 -
22.16 3.73 2359.8 193 -
24.24 4.12 3060.4 252.5 -

4 1.49 37.3 7.5 1.53

5.07 1.92 66.6 13.1 1.94
6.11 2.21 103.9 19.4 2.22
7.08 2.23 139.8 22.8 2.2
8.03 2.23 181.9 26.3 2.17
9.03 2.38 239.5 32.8 2.3
9.94 2.38 305.3 38.4 2.3
11.81 2.61 424.2 46.8 2.36
13.66 2.83 571.9 57 2.44
15.48 2.83 754.1 66.6 2.42