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Weld Design1
Weld Design1
Address: AZ Street, Major City, Country User Registration No: Unregistered Copy
Tel: Fax: Email: Made by Date Page No
Project: Phase 1 Construction SURK 14 January 2001
Client: XY Co Checked Job No Revision
Element: Level 02 Steelwork 2001/4567
Weld Group in X-Y Plane Weld Group in Direct Shear, Bending and Torsion
Fy, y
My User Reference: Example 4 DataStore No: 1004
Weld Description: Shear+Torsion+Bending - A 127x64 RSC Welded to the inside flange of 305x305 UC
Mz Mx Applied Loads: Load Position from Origin: Load Position from Centroid: Load Eccentricity Moments at Centoid:
Fz, z Direction Mag kN Xo mm Yo mm Zo mm Xc mm Yc mm Zc mm Mx kNmm My kNmm Mz kNmm
+ve Fx, x
+ve values
values Fx kN #NAME? 0.0 0.0 #NAME?
Sign Convention Fy kN 300 62.5 19.4 #NAME? 19.4 -5,820.0 #NAME?
Fz kN #NAME? #NAME? #NAME? #NAME?
Strength Check: Applied Moments: Resultant Moments on the Weld Group:
Design Strength: Mx kNmm My kNmm Mz kNmm Mx kNmm My kNmm Mz kNmm
0.215 kN/mm2 #NAME? #NAME? #NAME?
Induced Max Stress: Centroid of Weld Group from Origin: #NAME?
#NAME? Xo mm Yo mm Zo mm Ixx mm4 Iyy mm4 Ixy mm4 Iuu mm4 Ivv mm4 Ipp mm4
Origin Centroid Welds #NAME? #NAME? #NAME? 0.0 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Input for Weld Group Geometry: Component Properties for Each Weld Length: Stress Components & Resultant at Each Node: Force Resultants in Each Weld Length:
Node Part Xo Yo Throat, a Area, A A yo A xo Ixx Iyy Ixy Stress fx Stress fy Stress fz Stress fr Force Fxw Force Fyw Force Fzw
No No mm mm mm mm2 mm3 mm3 mm4 mm4 mm4 kN/mm2 kN/mm2 kN/mm2 kN/mm2 kN kN kN
1 1 0 0 5.6 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
2 1 0 180 5.6 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
3 1 127 60 5.6 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
4 1 127 0 5.6 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
5 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
6 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
7 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
8 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
9 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
10 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
11 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
12 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
13 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
14 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
15 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
16 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
17 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
18 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
19 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
20 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
21 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
22 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
23 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
24 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
25 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
26 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
27 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
28 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
29 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
30 #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? #NAME?
Combined Properties for the Weld Group Force Resultants in the Weld Group
NB: Shaded areas represent user data input #NAME? #NAME? #NAME? #NAME? #NAME? #NAME? Maximum Resultant Stress: #NAME? #NAME? #NAME? #NAME?
File: 382848616.xlsx Tab: Welds Weld Group in Direct Shear, Bending & Torsion Date Printed: 03/29/2018
Analysis and Design of Weld Lengths Subjected to Simultaneous Shear, Bending,Torsion and Axial Loading
Beam User Weld Group Applied Force Fx Applied Force Fy Applied Force Fz Applied Moments Weld Node 1 Weld Node 2 Weld Node 3 Weld Node 4 Weld Node 5 Weld Node 6 Weld Node 7 Weld Node 8
No Reference Description Fx Yo Zo Fy Xo Zo Fz Xo Yo Mx My Mz Part No X1 Y1 Throat1 Part No X2 Y2 Throat2 Part No X3 Y3 Throat3 Part No X4 Y4 Throat4 Part No X5 Y5 Throat5 Part No X6 Y6 Throat6 Part No X7 Y7 Throat7 Part No X8
1001 Example 1 Bracket in Shear+Bending - TJ MacGinley & TC Ang Exampl 288 250 1 -86.6 182.3 5.6 1 86.6 182.3 5.6 2 -86.6 -182.3 5.6 2 86.6 -182.3 5.6 3 -5 140 4.2 3 -5 -140 4.2 4 5 140 4.2 4 5
1002 Example 2 Circular 8 mm Fillet Wel 450 100 50 0 0 0 250000 1 0 200 5.6 1 51.763 193.185 5.6 1 100 173.205 5.6 1 141.421 141.421 5.6 1 173.205 100 5.6 1 193.185 51.763 5.6 1 200 0 5.6 1 193.185
1003 Example 3 Shear + Torson - Steel Designers Example Page 739 249.5 49.9 1 0 170 3.5 1 0 0 3.5 1 70 0 3.5 1 70 100 3.5 1 0 170 3.5
1004 Example 4 Shear+Torsion+Bending - A 127x64 RSC Welded to the insid 300 62.5 19.4 1 0 0 5.6 1 0 180 5.6 1 127 60 5.6 1 127 0 5.6
1005 Extra Example 5 Shear+Torsion - Steel Designers Example Page 738 176.5 54.2 0 1 0 125 3.5 1 0 0 3.5 1 76.2 0 3.5 1 76.2 125 3.5 1 0 125 3.5
1006 Extra Example 6 Shear+Torsion - TJ MacGinley & T C Ang Torsion Example - 152 350 1 200 300 4.2 1 0 300 4.2 1 0 0 4.2 1 200 0 4.2
1007 Stair Tread 6 mm thick plate Tread divided into 3 strips of 6 mm width 1980 1 0 0 6 1 0 63 6 1 275 63 6 1 275 126 6
1008 Stair Tread 6 mm thick plate Tread divided into 8 strips of 3 mm width 1980 1 1.5 1.5 3 1 4.5 1.5 3 1 4.5 61.5 3 1 279.5 61.5 3 1 279.5 124.5 3 1 276.5 124.5 3 1 276.5 64.5 3 1 1.5
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WeldCalc is an Excel 97/2000 Template for the design of weld groups having any configuration of multi-linear
weld lengths in an x-y plane. It uses the elastic method to analyse weld groups subjected to simultaneous
tension, compression, shear, bending and or torsion in x, y and z directions. If present, the influence of
unsymmetrical bending is taken into account in the analysis.
Features
¨ The file size is under 450 KB. At 3 KB/second, your download time would be about 3 minutes.
¨ Comprehensive documentation and sketches included within the template file to describe the analysis method
and to serve as reference during interactive use.
¨ Sign convention for applied loads illustrated via 3D-Sketch on the screen and in the printed output for ease of
use and ready reference.
¨ All calculation components shown on the screen and in the printed output. The user and the checker both can
verify results by hand calculations.
¨ On the spot screen display of background information via comments, when moving the mouse pointer over
cells.
¨ At each weld node, calculation and display of induced stresses.
¨ At each weld length, calculation and display of the load carried in x, y and z direction.
¨ The influence of unsymmetrical bending is taken into account, when present.
¨ Applied Loading: Point loads Fx, Fy and Fz and Moments Mx, My and Mz
¨ Design weld strength can be any value to suit your design standard e.g. BS 5950 or BS449.
¨ A weld group can have up to 30 linear lengths forming any weld configuration in the x-y plane.
¨ Lines of weld can be continuous or discontinuous. Each continuous series of weld lengths being termed as a
PART, a weld group can have up to 15 separate PARTS connecting 30 nodes.
¨ Live display of weld group configuration via sketch makes errors in input data obvious at a glance.
¨ The position of user origin can be any convenient point for ease in describing complex weld configurations.
¨ The origin and centroid is shown in the weld group sketch for ease in comprehending input data and analysis
results.
¨ Database facility within the WeldCalc file keeps information for up to 500 Weld Groups in a project via
worksheet STORE. Using a reference number in the range 1001 to 1500, each Weld Group can be retrieved,
changed and re-designed with ease at a later time.
¨ The Database in worksheet STORE is visible to the user. Using spreadsheet features of Excel, new data can
be generated and the existing one examined and or modified.
¨ Auto Analysis facility made available via two columns in the Worksheet STORE. One column allows selection
for analysis and the other selection for printing. All SELECTED Weld Groups can therefore be analysed and or
their results printed by a mouse click.
¨ Auto Analysis facility also embeds analysis results in the worksheet STORE. The spreadsheet cells showing
inadequate strength becomes red in colour. After Auto Analysis, the adequacy of each Weld Group therefore
becomes obvious at a glance.
¨
The template has virtually no user interface. The A4 size Printed Output matches the Screen Display. Knowing
the use of Excel 97 and the ability to verify the output as a designer is sufficient for using WeldCalc.
¨
Shaded cells in the spreadsheet mean User-Input and un-shaded cells Spreadsheet-Results. This permits
easy checking at a glance both by the user and the checker of WeldCalc output.
Introduction
WeldCalc analyses any configuration of multi-linear weld lengths in an X-Y plane. The
loading can be shear, bending, torsion and axial loads applied simultaneously.
WeldCalc calculates the stress induced at each node and identifies the node most highly
stressed. It also calculates the magnitude of load resisted by each weld length in the x, y
and z direction.
A weld group can have up to 30 Nodes or 29 weld lengths. The line of weld lengths can be
continuous or discontinuous. Each continuous series of weld lengths is termed as a Part
and it is given a reference number starting from 1 onwards. A weld group can have up to
15 parts connecting 30 nodes in any pattern.
To load WeldCalc on to your computer, copy this file into Microsoft Office folder for its
Templates. Generally the path to this folder in Excel 97 is:
C:\Program Files\Microsoft Office\Templates
If you are using Excel 2000, the path to this folder is:
C:\Windows\Application Data\Microsoft\Templates
If you receive an Excel Warning about running Macros and are prompted for whether to
load them, answer YES to Load and Enable Macros. WeldCalc incorporates VB Macros
and to allow your computer to use them is vital for its operation.
Codes of Practice
WeldCalc is a weld analysis program for International use. It is not dependent on the use of
any specific code of practice.
However, to illustrate the use of WeldCalc and to discuss various weld details for design
purposes ,reference has been to the British Standard Code of Practice BS 5950: Part 1,
Structural Use of Steelwork in Building.
Using WeldCalc
In addition to Job Information in the heading part, describe Applied Loads, Design Strength
and details for each weld length. The applied loads can be factored or un-factored
depending upon the specified design strength of welds. The weld details required are: part-
number, coordinates x and y and throat thickness at each node.
In order to save or retrieve a weld group information, the Template uses a Datastore
Number. This number for 500 weld groups (in the range from 1001 to 1500) must be
specified to store or retrieve weld group data.
PLEASE NOTE that storing weld group data does not save the Excel File. To ensure
saving data to your hard disk, you must use Excel File, Save Pull Down Menu Option in the
usual Windows procedure.
Likewise, saving Excel file to hard disk does not store the existing screen data into the
worksheet "STORE". To do so, you must use "Store Existing Data" button before saving
the Excel file to hard disk.
A casual Excel user generally does not need to tweak or amend the STORE worksheet. At
the risk of upsetting this information, however, one can benefit by generating and using this
information by Copy, Paste-Special-Values and Fill-Down commands of Excel.
It is strongly recommended that Cut Command of Excel is not used on this worksheet; use
of this command affects the worksheet layout and can disrupt the working of WeldCalc.
Similarly the use of Paste command (as opposed to Paste-Special-Values command) can
override the helpful cell formats.
An experienced Excel User can employ various Excel features to tweak or manage this
information. For example, user reference, title, design strength values can be generated
via Copy, Paste-Special-Values and Fill Down features of the spreadsheet.
Entering “Y” in these two columns, signifies that the respective weld group in a given row
need to be analysed and or printed. Leaving the cells blank signifies that respective weld
groups are not to be analysed or printed.
Auto Analysis facility is useful when all or a selected few weld groups are to be analysed
and or printed after updating the weld group details and loading in the STORE worksheet.
Throat Thickness
The size of the fillet is expressed by the length of the leg of the largest isosceles right angle
triangle that can be inscribed on the outline of the weld. The weld usually has equal legs,
but conditions may require the use of weld with unequal legs.
Thickness of the weld is measured by the perpendicular drawn from the intersection of the
legs on to the hypotenuse, as shown in the figure. This is called the throat thickness or
simply Throat of the fillet weld.
The strength of the fillet welds is related to the throat thickness and depends upon the
angle between the fusion faces. This relationship between the leg length s and the throat
thickness a for various angles between fusion faces is given as follows:
The applied point loads Fx, Fy and Fz are positive when acting in the direction of axes.
The applied moments Mx, My and Mz are positive Anti-clockwise when viewed looking into
the origin.
The failure of welds usually occurs in the throat section. This area is therefore used in
strength calculations of welded joints. It is equal to the summation of the throat thickness
multiplied by the weld length.
Other weld properties are also based on the throat area of welds. These properties are Ix,
Iy and Ixy. The origin for these properties is at centroid of the welds and they are calculated
by using x, y coordinates and the throat thickness defined by the user for each node.
Fx Mzy
fx
A Ip
Fy M zx
fy
A Ip
Fz M y I x M x I xy M x I y M y I xy
fz x y
A I x I y I xy
2
I x I y I xy
2
fr f x2 f y2 f z2
Lap Joints
Welded end connection showing End Returns
Minimum lap should be: L
Lap & Effective Length Requirements
>= 4t, where t is thickness
of the thinner part.
Single fillet weld should L >=Tw s, ignored in L
only be used where parts L >=4t
are restrained to prevent L >=4s
opening of the joint.
t
Section 1-1
Start using part-no from 1 onwards at first node. When the line of welds becomes
discontinuous or the throat thickness changes, increment the part-no by one for the node at
next weld length.
Six examples are included in the worksheet STORE of this template. They can be viewed
or recalled on the screen by giving their Datastore number from 1001 to 1006 after clicking
Get Weld Group Data button. To illustrate data preparation, details of the first 4 examples
are explained below via sketches.
Example 1
This example has 4 parts and 8 Nodes. It represents junction of a UB section welded at its
top and bottom flanges and on either side of its web. To describe fillet weld legs of 8 and 6
mm, the throat thickness of the horizontal and vertical weld lengths are 5.6 and 4.2 mm
respectively.
Part 4
Part4, Node 7: +5, +140, Throat 4.2
x
Part4, Node 8: +5, -140, Throat 4.2
Applied Loads:
Fy = 288 kN @ zo = 250 mm
5 7
3 4
Part 2
Example 2
This example represents a circular weld of 400 mm diameter and 8 mm fillet weld. It has 1
Part and 25 Nodes. The first and the last node numbers 1 and 25 are physically coincident.
Only selected nodes and part data have been shown below for brevity.
Node 13
249.5 kN
y
Weld Details:
Part, Node x,y Coordinates & Throat Thickness
Nodes 1,5
Part 1, Node 1: 0, 170, Throat 3.5
Part 1, Node 2: 0, 0, Throat 3.5
Node 4
Part 1, Node 3: 70, 0, Throat 3.5
Part 1, Node 4: 70, 100, Throat 3.5
Part 1, Node 5: 0, 170, Throat 3.5
Applied Loads:
Fy = 249.5 kN @ xo = 49.9 mm
x
Node 2 Node 3
Example 4
This example is an open trapezoidal 8 mm fillet weld having a 5.6 mm Throat Thickness. It
has therefore1 Part and 4 Nodes.
As shown in the sketch below, the weld group represents a 127x64 RSC (rolled steel
channel) welded to the inside flange of a 305 x 205 UC (universal column) section at an
angle. Acting at Centroid of the RSC, the applied axial load of Fy = 300 kN has an
eccentricity of Xo = 62.5 mm and Zo = 19.4 mm. The weld group is therefore subjected to
direct shear, bending and torsion simultaneously.
y
y
300 kN 300 kN
2 z 2
300 kN
Weld Details:
Node 2 Part, Node x,y Coordinates & Throat Thickness
300 kN Part 1, Node 1: 0, 0, Throat 5.6
Part 1, Node 2: 0, 180, Throat 5.6
Part 1, Node 3: 127, 60, Throat 5.6
Node 3 Part 1, Node 4: 127, 0, Throat 5.6
Applied Loads:
Fy = 300 kN @ xo = 62.5 mm and zo = 19.4 mm
x
Node 1 Node 4
Disclaimer
No Liability is accepted by Techno Consultants or its software authors for any direct, indirect,
consequential or incidental loss or damage arising out of the software use or any mistakes and
negligence in developing this software. The organisation or person using the software bears all
risks and responsibility for the quality and performance of the software.
Your Usage
The software is intended to help you save time and effort in calculations. Please check and
validate all results carefully. You are responsible and liable for all consequences of its use.
With your payment please ensure to send us your full details i.e. Name, Company, Postal
Address, Telephone, Fax & Email Address. Acknowledgement will be sent via Email.
http:\\www.technouk.com
Email: shaiq@technouk.com
As a back up, you can also use the following web and email addresses:
http:\\www.structures.freeserve.co.uk
Email:shaiq@structures.freeserve.co.uk