Download as pdf or txt
Download as pdf or txt
You are on page 1of 11

Volkswagen Golf 5 - Rear bumper Page 1 / 11

63 - 3

Rear bumper
Tools

Special tools, testers and auxiliary items required

„ Torque wrench 210 Nm V.A.G 1783

„ Torque wrench 550 Nm V.A.G 1331

Bumper cover, repairing

Note:

„ Before replacing bumper cover, explore possibility of


repairing damage to plastic.

Description under Plastic repair methods

Bumper cover, assembly overview


Rear bumper Page 2 / 11

„ Cover

„ Material PP/EPDM

„ Removing and installing


63-3, Bumper cover,
removing and installing

„ Screw

„ Qty. 2

„ 5 Nm

„ Screw

„ 4x

„ 5 Nm
Rear bumper Page 3 / 11

„ Expanding rivet

„ Qty. 2

„ Screw

„ 3 per side

„ 2 Nm

„ Screw

„ 4x

„ 5 Nm

Bumper cover, removing and installing

Note:

„ Due to model variations, small deviations must be


considered during removal and installation.

Removing
Rear bumper Page 4 / 11

- Remove tail light assemblies

Repair Manual, Electrical Equipment,


Repair Group 94, Lights, lamps, switches
- exterior; removing and installing tail
lamp assemblies

- Unscrew bolts - 5 - in area of left and


right wheelhousing liner.

- Pry out expanding rivet - 4 - in area of


left and right wheel housing liners using a
screwdriver.

- Remove bolts - 2 - and - 3 - from


below.

- Remove bolts - 6 - from above.

A second technician is required for the


rest of the removal procedure.
Rear bumper Page 5 / 11

- With a second technician, pull cover - 1


- parallel out of guide profiles.

- Disconnect connectors of electrical


components present, license plate light

Repair Manual, Electrical Equipment,


Repair Group 94, Lights, lamps, switches
- exterior; License plate light

and, if equipped,

Repair Manual, Electrical Equipment,


Repair Group 94, Lights, lamps, switches
- exterior; parking assist system

Installing

Installation is performed in the reverse order of removal.

- Make sure gaps are parallel and pay attention to gap


dimensions

Repair Manual, Body Collision Repair, Repair Group 00,


Technical data; Body gap dimensions

Rear bumper attachments


Rear bumper Page 6 / 11

„ Cover

„ Material PP/EPDM

„ Removing and installing:


63-3, Bumper cover,
removing and installing

„ License plate lighting

„ Qty. 2

„ Removing

Repair Manual, Electrical Equipment,


Repair Group 94, Lights, lamps, switches
- exterior; license plate light

„ Towing eyelet cap


Rear bumper Page 7 / 11

„ Locked into the cover.

„ Spoiler

„ Material PC/ABS

„ Locked into the cover

„ Only to be removed from


removed bumper.

Rear bumper, substructure

„ Securing strip

„ Hex nut

„ 4x
Rear bumper Page 8 / 11

„ 2 Nm

„ Guide trim

„ Left and right

„ Hex nut

„ 3 per side

„ 2 Nm

„ Foil

„ Left and right

„ Self-adhesive

Bumper carrier, assembly overview


Rear bumper Page 9 / 11

„ Cross member

„ Screw

„ Qty. 6

„ 20 Nm

Tow hitch, assembly overview

Bolts - 3 - are sealing threaded connections and seal


the interior from exhaust gases and must be installed
in any case.

Note:

„ Tightening torques only refer to tow hitches


manufactured at the factory.
Rear bumper Page 10 / 11

„ Tightening torques of other trailer hitches must be


obtained from the respective manufacturer.

„ Tow hitch

„ Trailer hitch with removable


ball head is depicted.

„ Ball head

„ The removable ball head is


located in the left luggage
compartment storage
compartment.

„ Screw

„ Sealing threaded
connections
Rear bumper Page 11 / 11

„ 4x

„ 20 Nm

„ Screw

„ 4x

„ 50 Nm + 90 turn

„ Always replace bolts after


loosening

„ Cover

„ Material PP/EPDM

„ Removing and installing


63-3, Bumper cover,
removing and installing

„ Spring clamp

„ Qty. 2

„ Cover cap - trailer hitch

„ Rotary fastener

„ Qty. 2

„ Retaining washer

„ Qty. 2

You might also like