Scribd Logo
Upload

Welcome to Scribd!

  • ERWPP Monthly IMS OBJECTIVES DEC'17

    Uploaded by

    Venkatesh Naidu
    7 views2 pages
    This document summarizes the monitoring of objectives at an ERW pipe plant from April 2017 to March 2018. Key metrics tracked include: - Monthly production and dispatch, with annual production averaging over 4,000 metric tons per month - Rolling rates met or exceeded minimums for different pipe diameters - Downtime from mechanical and electrical delays averaged less than 9 and 5 hours respectively - Material yield was over 88% for all pipe diameters - Special oil consumption was below the maximum limit of 0.31 liters per metric ton - No reportable accidents and health checks were completed for all employees - Illumination and noise levels met standards across the facility

    Original Description:

    Original Title

    ERWPP monthly IMS OBJECTIVES DEC'17.doc

    Copyright

    © © All Rights Reserved

    Available Formats

    DOCX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This document summarizes the monitoring of objectives at an ERW pipe plant from April 2017 to March 2018. Key metrics tracked include: - Monthly production and dispatch, with annual production averaging over 4,000 metric tons per month - Rolling rates met or exceeded minimums for different pipe diameters - Downtime from mechanical and electrical delays averaged less than 9 and 5 hours respectively - Material yield was over 88% for all pipe diameters - Special oil consumption was below the maximum limit of 0.31 liters per metric ton - No reportable accidents and health checks were completed for all employees - Illumination and noise levels met standards across the facility

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as docx, pdf, or txt
    7 views2 pages

    ERWPP Monthly IMS OBJECTIVES DEC'17

    Uploaded by

    Venkatesh Naidu
    This document summarizes the monitoring of objectives at an ERW pipe plant from April 2017 to March 2018. Key metrics tracked include: - Monthly production and dispatch, with annual production averaging over 4,000 metric tons per month - Rolling rates met or exceeded minimums for different pipe diameters - Downtime from mechanical and electrical delays averaged less than 9 and 5 hours respectively - Material yield was over 88% for all pipe diameters - Special oil consumption was below the maximum limit of 0.31 liters per metric ton - No reportable accidents and health checks were completed for all employees - Illumination and noise levels met standards across the facility

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as docx, pdf, or txt
    of 2

    ERW PIPE PLANT

    SAIL
    MONITORING OF IMS OBJECTIVES
    RSP
    (2017-18)
    PARAMETERS NORM APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
    AVERAGE
    2017-18 17 17 17 17 17 17 17 17 17 18 18 18 REMARKS
    QMS & API Q1
    PRODUCTION 3157 1708 3460 1668 2061 826 3868 3515 5277
    DESPATCH 2263 2500 3211 2128 3584 2288 2518 4806 5134
    ROLLING RATE
    8 5/8 “ (T/hr) - min 9.20 --- 9.43 --- --- --- --- --- --- --- 9.43
    10.¾ OD (T/hr) - min 12.4 12.48 ---- --- --- --- --- --- --- --- 12.48
    12¾ - 18 OD (T/hr) - min 16.70 16.72 ---- 16.71 16.84 16.75 16.85 16.81 16.73 16.80 16.75
    DELAYS
    Mech(hrs) max 11:00 10:00 8:00 10:00 07:00 08:00 03:00 08:00 10:00 09:00 8:07
    Elect(hrs) max 07:00 06:00 04:00 7:00 04:00 04:00 02:00 05:00 5:30 07:00 04:56
    MATERIAL YIELD (%)
    8 5/8 OD 89.64 --- 88.94 --- --- --- --- --- --- --- 88.94
    10 ¾” OD 91.35 91.37 ---- --- --- --- --- --- --- --- 91.37
    12 ¾ OD-18” OD 91.76 91.77 ---- 91.79 91.9 91.84 91.77 92.01 91.96 91.89 91.873
    UST FAILURE IN API GRADE (max
    15% 0% 0% 1.39% 0% 0% 0% 0% 0% 0% 1.39%
    PIPES (MAX%) occurred)
    EMS

    SP. OIL CONSUMPTION (MAX)


    0.31 0.29 0.28 0.28 0.29 0.27 0.28 0.27 0.27 0.28 0.28
    (LTR / MT)
    SP. POWER CONS. (MAX) 39.5 NA NA NA NA NA NA NA NA NA NA
    (KWh / MT) (AVG)
    PRODN.≥4500 MT
    PRODN. (≥3400<4500) MT
    42(AVG) NA NA 40.89 NA NA NA 40.7 41.88 39.08 40.64
    NOISE POLLUTION (MAX) Below 90
    89.7 --- --- ---- ---- --- 89.9 --- ---- 89.8
    IN FINISHING SECTION dB

    < 10
    DUST LEVEL IN SHIPPING(MAX) 2.8 --- --- ---- ---- --- 2.4 --- --- 2.6
    Mg/M3
    OHSAS

    REPORTABLE ACCIDENT (MAX) NIL NIL NIL NIL NIL NIL NIL NIL NIL NIL NIL
    65
    HEALTH CHECK UP 10 132
    (100%) (till 20 11 21 5 NIL NIL NIL
    ( ALL EMPLOYEES) (100%)
    April)
    EOT CRANE LIMIT SWITCH CHECK
    100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
    (FOR 5 CRANES)
    FIRE HYDRANT CHECK (2 NOS.) 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
    EARTH PIT RESISTANCE
    MEASUREMENT IN GRID
    < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω < 1Ω
    [ELECTRONIC(12PITS)+
    ELECTRICAL(10 PITS)]
    (300
    MILL LUX 315 320 320 318 320 318 330 328 315 319.8
    MIN.)
    ILLUMINATION
    (500
    CHECKING WORKS
    LUX 520 510 515 510 520 515 533 530 515 518.6
    INSPECTION
    MIN.)

    - SD

    You might also like