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Gal and Fish 2008
Gal and Fish 2008
Gal and Fish 2008
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Erez Gal
Department of Structural Engineering, Ben Gurion University, Beer-Sheva, 84105, Israel
Jacob Fish
Multiscale Science and Engineering Center, Rensselaer Polytechnic Institute, Troy, NY 12180, USA
ABSTRACT
KEYWORDS
xxx
where the subscripts ij denote spatial components; and ũi is the displacement induced by creep within
α, β, p, q, and n are the material parameters, σr is the microconstituents and at their interfaces. Fol-
the creep rupture stress, σ∗ij is the deviatoric stress, lowing [14], ũi is expressed in terms of the eigen-
and S is equivalent von Mises stress. strains, µij , and the eigen-separations, δi , as
Considering that the rupture stress is a function
of the effective stress and the maximum principal Z
stress, σ1 , Eq. (3b) can be rewritten as ũi (x, y, t) = hph
ikl (y, ŷ) µkl (x, ŷ, t) dŷ
p θ
[γσ1 + (1 − γ) σvm ] Z
ω̇ = β q (4)
(1 + q) (1 − ω) + hint
im (y, ŷ) δm (x, ŷ, t) dŷ (6)
where γ is a material constant introduced to reflect S
(a) microscale
model (b) mesoscale (c) macroscale
model model
(m)
preprocessing stage (i.e., prior to the macroanaly- where ∆ωt+(∆t/2) is the damage increment related
sis). The mesoscale model is then linked (two-way to the state of damage at the time t + ∆t/2. In case
coupled) with the macroscale problem (Fig. 1(c)) the difference between the values obtained by Eqs.
during the nonlinear solution process, rather than (11) and (12) is larger than the user-defined toler-
with the microscale problem (Fig. 1(a)), as in the di- ance, the time step is reduced by a factor of 2. This
rect homogenization method (e.g., [15,16]). The ac- process is repeated until convergence is achieved.
curacy of the model is controlled by increasing or de-
creasing the number of phase and/or interface par-
titions. The computational cost is closely related to 3. NUMERICAL EXAMPLES
the number of partitions, i.e., each additional phase
This section describes verification and computa-
partition increases the number of unknowns by six,
tional feasibility studies of the proposed multiscale
while each additional interface partition increases
model.
the number of unknowns by three.
An adaptive scheme is proposed where the initial Consider an isotropic bar subjected to uniform ten-
time step is selected and subsequently adjusted to sile stress values of 150, 175, 200, 225, and 250 MPa.
preserve desired solution accuracy. The value of the Material architecture considered in this study is de-
creep damage parameter is selected to control the picted in Fig. 2. The reduced-order model consists
time step. Alternatively, or in addition, creep strain of one matrix partition, one fiber partition, and zero
invariants could have been used for this purpose. interface partitions. The material properties used
The phase damage at time step t+∆t is computed
as
(m) (m) (m)
ωt+∆t = ωt + ∆t∆ωt (11)
(m)
where ωt+∆t is the damage parameter at the end of
(m)
the time step, ωt is the damage at the beginning
(m)
of the time step, and ∆ωt is the current damage
increment related to the state of damage at the be-
ginning of the time step. This value is compared to
the value obtained in the following expression:
for creep and damage calculations are as follows: Ef 3.2 Analysis of the Industrial Components
= 89.5e3; νf = 0.3; αf = 5.623e-18; nf = 5.911; βf =
1.114e-15; qf = 4.8; pf = 5.416; Em = 89.5e3; νm = Two composite structural components, the compos-
0.3; αf = 5.623e-18; nf = 5.911; βf = 1.114e-15; qf = ite tailcone exhaust and a stiffened composite panel,
4.8; and pf = 5.416, where subscripts m and f denote were chosen for demonstration of multiscale capa-
matrix and fiber material, respectively. bilities.
The variation of the damage parameter and the 3.2.1 The Composite Tailcone Exhaust
creep strain versus time as obtained for the different
values of stress levels are shown in Figs. 3 and 4, re- The composite tailcone is subjected to pressure on
spectively. In Figs. 3 and 4, the y-axis represents the its upper surface, as shown in Fig. 5. The tailcone
value of the damage parameter (0 for undamaged attachment is modeled using springs. To be noted
and 1 for the totally damaged material) and creep are the four cut-outs in the tailcone that give rise to
strain, respectively, while the x-axis represents time stress concentrations and damage initiation. Owing
in hours. These results are in perfect agreement with to symmetry, only one-eighth of the component, as
the results obtained by [8]. shown in Fig. 6, have been modeled.
1
0.9 S=150 S=175
0.8 S=200 S=225
S=250
Damage Parameter
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 200 400 600 800 1000 1200 1400 1600
Time (Hr)
1.8
0.8
0.6
0.4
0.2
0
0 200 400 600 800 1000 1200 1400 1600
Time (Hr)
Zoom
Axial displacement
fixed edge
45º 0º
S.S. edge
S.S. edge
90º
Skin
L= 660mm
fixed edge
4. CONCLUDING REMARKS
La=680mm
An anisotropic multiscale creep damage model for
FIGURE 8. Stiffened composite panel geometry and composite materials and structures was developed
boundary conditions and verified in a model problem, and feasibility
studies have been conducted on two structural com- V weldments. Int. J. Pressure Vessels Piping.
ponents. 82:137–144, 2005.
The model is based on the reduced-order homog- 10. Hayhurst, D. R., Goodall, I. W., Hayhurst, R. J.,
enization with eigen-deformations. The reduced- and Dean, D. W., Lifetime predictions for high-
order model substantially reduces the number of temperature low alloy ferritic steel weldments.
unknowns in the unit cell problem. The application J. Strain Anal. 40:675–701, 2005.
of the reduced-order model was found to be feasi-
11. Mustata, R., and Hayhurst, D. R., Creep con-
ble on two problems of reasonable size utilizing a
stitutive equations for a 0. 5Cr 0.5 Mo 0.25 V
single-processor machine.
ferritic steel in the temperature range 565◦ C–
In our future work, the model will calibrated to
675◦ C. Int. J. Pressure Vessel Piping. 82:363–372,
test data. A two-step calibration procedure consist-
2005.
ing of calibration of elastic properties and calibra-
tion of damage model parameters to creep test data 12. Hyde, T. H., and Sun, W., Elastic-creep behav-
will be pursued. ior of a three-material plate subjected to a bi-
axial stress states. Mater. Sci. Eng. A 417:74–181,
2006.
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