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Magtrol Load ISP521
Magtrol Load ISP521
Magtrol Load ISP521
AHB
Data Sheet
1 www.magtrol.com
System Configurations AHB
AHB Series Hysteresis Brakes are versatile enough to be specified for use in simple open-loop systems or more complex closed-
loop systems.
OPEN-LOOP SYSTEMS
A characteristic of the open-loop system is that it does not use feedback to determine if its input has achieved the desired goal.
This means that the system does not react to the output of the processes that it is controlling.
An open-loop controller is often used in simple test setups because of its simplicity and low cost, especially in systems where
feedback is not critical. Below is an example of an open-loop system.
Couplings
CLOSED-LOOP SYSTEMS
A characteristic of the closed-loop system is that it uses feedback to determine if its input has achieved the desired goal. This
means that the system reacts to the output of the processes that it is controlling.
A closed-loop controller is often used because of its ability to repeatedly return to a desired controlled point. Below is an example
of a closed-loop system.
AHB Compressed-air-cooled Brake laptop PC with M-TEST
TM In-line
Torque Transducer
AMF Adjustable
Motor Fixture
Couplings
2 M AGTROL
Hysteresis Principles AHB
PRINCIPLES OF HYSTERESIS
Overview Control
The hysteresis effect in magnetism is applied to torque In an electrically operated Hysteresis Brake, adjustment
control by the use of two basic components –a reticulated and control of torque is provided by a field coil. This allows
pole structure and a specialty steel rotor/shaft for complete control of torque by adjusting
assembly–fastened together but not in physical DC current to the field
contact. Until the field coil is energized, POLE STRUCTURE coil. Adjustability from a
the drag cup can spin freely on the ball minimum value (bearing
SHAFT
bearings. When a magnetizing force drag) to a maximum
from either a field coil or magnet is value of rated torque is
applied to the pole structure, the possible.
air gap becomes a flux field. BALL BEARINGS
The rotor is magnetically The amount of braking
restrained, providing a ROTOR FIELD COIL torque transmitted by the
braking action between (Drag Cup) brake is proportional to
the pole structure and the amount of current
rotor. HUB flowing through the field
coil. The direction of
Because torque is produced current flow (polarity) is
strictly through a magnetic of no consequence to the
air gap, without the use of AIR GAP operation of the brake. For
friction or shear forces, Magtrol optimum torque stability, a
Hysteresis Brakes provide DC supply with current regulation
absolutely smooth, infinitely is recommended. This will help to minimize
controllable torque loads, independent of speed, torque drift attributable to changes in coil temperature
and they operate quietly without any physical contact of and in-line voltage, which can result in changes in coil current,
interactive members. As a result, with the exception of shaft and consequently, in torque.
bearings, no wear components exist.
3 M AGTROL
Specifications AHB
BRAKE RATINGS
Min. Torque Kinetic Power*
Rated Maximum
at Rated With Air Without Air
Model Current Speed
Current 5 Minutes Continuous 5 Minutes Continuous
N m mA rpm W W W W
AHB-1 1.00 400 25 000 1 200 1 200 250 55
AHB-1.75 1.75 400 25 000 1 300 1300 450 70
AHB-3 3.00 750 20 000 1 800 1 800 800 160
AHB-5 5.00 380 15 000 2 500 1 000 1 300 120
AHB-6 6.00 1500 20 000 3 000 3 000 1 400 225
AHB-12 12.00 1200 12 000 2 800 1 800 2 200 250
AHB-24 24.00 2400 12 000 5 300 3 000 4 000 450
Drag Torque
External Torque to Nominal Resistance at
De-energized Voltage Weight
Model Inertia Inertia Ratio Power 25 °C ±10%
@ 1000 rpm
N m kg·cm² rad/s² W V DC Ω kg
AHB-1 5.42 × 10-3 8.76 × 10-1 11 420 9.6 24.0 60.0 2.0
AHB-1.75 7.77 × 10-3 2.75 × 10 0 6 360 9.0 22.4 56.0 4.2
AHB-3 1.51 × 10-2 6.89 × 10 0 4 350 18.6 24.8 33.0 6.5
AHB-5 5.00 × 10-2 1.31 × 10 1 3 830 8.7 22.8 60.0 12.4
AHB-6 2.82 × 10-2 1.38 × 10 1 4 350 37.1 24.8 16.5 12.7
AHB-12 9.18 × 10-2 5.60 × 10 1 2 140 28.8 24.0 20.0 24.0
AHB-24 1.36 × 10-1 1.12 × 10 2 2 140 57.6 24.0 10.0 47.0
* Kinetic power ratings are maximum values based on limiting coil and/or bearing temperature to approximately 100 ºC, and should not
be exceeded.
AIR REQUIREMENTS
Supply Tube Fitting
Air Supply Pressure Air Volume/Consumption
Model Outer Diameter Pipe Thread Size
PSI * bar kPa SCFM l/min mm NPT
AHB-1 90 6.21 620.5 10 283 8 1/8”
AHB-1.75 90 6.21 620.5 10 283 8 1/8”
AHB-3 90 6.21 620.5 15 425 10 1/4”
AHB-5 90 6.21 620.5 15 425 10 1/4”
AHB-6 90 6.21 620.5 20 567 10 1/4”
AHB-12 90 6.21 620.5 20 567 10 3/8”
AHB-24 90 6.21 620.5 20 567 10 3/8”
* The air pressure to the (at the) brake will be called out at 85 to 95 PSI. This range is thought to allow a user to directly attach to a
compressor line without local regulation and filtering.
4 M AGTROL
Power Absorption Curves AHB
AHB-1 AHB-1.75
1.20 2.10
1.08 1.89
0.96 1.68
0.84 1.47
0.72 1.26
TORQUE (N·m)
TORQUE (N·m)
0.60 1.05
0.48 0.84
0.36 0.63
0.24 0.42
0.12 0.21
0.00 0.00
0 2,500 5,000 7,500 10,000 12,500 15,000 17,500 20,000 22,500 25,000 0 2,500 5,000 7,500 10,000 12,500 15,000 17,500 20,000 22,500 25,000
SPEED (rpm) SPEED (rpm)
AHB-3 AHB-5
3.60 6.00
3.24 5.40
2.88 4.80
2.52 4.20
TORQUE (N·m)
2.16 3.60
TORQUE (N·m)
1.80 3.00
1.44 2.40
1.08 1.80
0.72 1.20
0.36 0.60
0.00 0.00
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 0 1,500 3,000 4,500 6,000 7,500 9,000 10,500 12,000 13,500 15,000
SPEED (rpm) SPEED (rpm)
AHB-6 AHB-12
7.00 15.00
6.30 13.50
5.60 12.00
4.90 10.50
9.00
TORQUE (N·m)
4.20
TORQUE (N·m)
3.50 7.50
2.80 6.00
2.10 4.50
1.40 3.00
0.70 1.50
0.00 0.00
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 0 1,200 2,400 3,600 4,800 6,000 7,200 8,400 9,600 10,800 12,000
AHB-24
30.00
18.00
Maximum Kinetic Power Rating Curve for
TORQUE (N·m)
3.00
Maximum Kinetic Power Rating Curve for
Continuous Duty: Area under curve equals
0.00
0 1,200 2,400 3,600 4,800 6,000 7,200 8,400 9,600 10,800 12,000
the maximum speed and torque combinations
SPEED (rpm) for a continuous duty motor test.
5 M AGTROL
Brake Selection and Dimensions (mm) AHB
BRAKE SELECTION
Magtrol’s AHB Series Compressed-air-cooled Hysteresis Brakes cover a wide range of Torque, Speed and Mechanical Power
ratings. To select the appropriate size brake for your motor testing needs, you will need to determine the Maximum Torque,
Speed and Power applied to the brake.
Maximum Torque
SI: P (watts) = T (N·m) × n (rpm) × (1.047 × 10-1)
The AHB Brake will develop braking torque at any speed
English: P (watts) = T (lb·in) × n (rpm) × (1.183 × 10-2)
point, including low speed and stall conditions (“0” rpm). It
is important to consider all torque points that are to be tested, Metric: P (watts) = T (kg·cm) × n (rpm) × (1.027 × 10-2)
not only rated torque, but also locked rotor and breakdown
All of Magtrol’s controllers, readouts and software
torque. Brake selection should initially be based on the calculate horsepower as defined by 1 hp = 550 lb·ft / s.
maximum torque requirement, subject to determining the Using this definition:
maximum power requirements.
hp = P (watts) / 745.7
Maximum Speed
This rating is to be considered independent of torque and The brake’s ability to dissipate heat is a function of how long
power requirements, and is the maximum speed at which a load will be applied. For this reason, the maximum power
the brake can be safely run under free-run or lightly loaded ratings given are based on continuous operation under load,
conditions. It is not to be considered as the maximum speed as well as a maximum of 5 minutes under load.
at which full braking torque can be applied. To safely dissipate heat and avoid brake failure, the
maximum power rating is the most important consideration
Maximum Power Ratings in selecting a brake.
These ratings represent the maximum capability of the braking
system to absorb and dissipate heat generated when applying
a braking load to the motor under test. The power absorbed Torque vs. Current
and the heat generated by the brake is a function of the Torque Nominal Performance Characteristic Curves
are available at Magtrol’s website at:
(T) applied to the motor under test, and the resulting Speed
(n) of the motor. This is expressed in the power (P) formulas http://www.magtrol.com/motortesting/ahb_ratings.htm
to the right.
AHB-1
PUSH CONNECT FITTING
FOR AN Ø8mm OD TUBE
(1/8" NPT THREAD)
DETAIL A
SCALE 1 : 1
4X 8.3 THRU
23
22.0 H6
25.0
10
2.5 MIN
50
50.8 25
3X M4X0.7 - 6H 8 MIN 39.0 100.0
15.9 EQUALLY SPACED
38.0 B.C. 92.0
9.2
10.0 h5
A
60.0
19
45 60
140
6 M AGTROL
Dimensions (mm) AHB
AHB-1.75
PUSH CONNECT FITTING
FOR A Ø8mm OD TUBE
(1/8" NPT THREAD) 23
DETAIL A 4X 8.3 THRU
SCALE 2 : 3
28.0 H6 30.0
10
2.5 MIN
75
150.0
64.2 27
19.5 50.4
3X M5X0.8 - 6H 10 MIN
EQUALLY SPACED
45.0 B.C.
112.7
11.2
12.0 h4
A
70.0
19
50 85
170
AHB-3
PUSH CONNECT FITTING
FOR A Ø10mm O.D. TUBE
DETAIL A (1/4" NPT THREAD) 21
SCALE 1 : 2
4X Ø8.3 THRU
32.0 H6
50.0
75
150.0
72.9 27
15.0 h5
A
80.0
19
65 82.5
165
7 M AGTROL
MINIMUM KINETIC POWER RATINGS DE-ENERGIZED EXTERNAL TORQUE TO
RATED RESISTANCE NOMINAL MAXIMUM
STOCK TORQUE AT VOLTAGE DRAG TORQUE INERTIA INERTIA RATIO
MODEL CURRENT ±10% @ 25°C POWER SPEED
CODE RATED (Vdc) AIR SUPPLY* 5 MINUTE CONTINUOUS @ 1000 RPM 2 2
(mA) (ohms) (watts) (RPM) (kg cm ) (rad/s )
CURRENT (Nm) (kPa) (watts) (watts) (Nm)
AHB-5
PUSH CONNECT FITTING
FOR A Ø10mm OD TUBE
(1/4" NPT THREAD) 21
4X 8.3 THRU
DETAIL A
SCALE 1 : 2
55.0
35.0 H6
10
3.0 MIN
100
94.9 38 200.0
28.6 72.8
3X M6X1.0 - 6H 10 MIN
EQUALLY SPACED 158.0
70.0 B.C.
16.5
17.0 h4
A
100.0
25
110
75
220
10
75
150.0
139.3
2X 15.0 h5
80.0
19
83
165
8 M AGTROL
Dimensions (mm) AHB
AHB-12
PUSH CONNECT FITTING
FOR A Ø10mm OD TUBE
(3/8" NPT THREAD) 18
DETAIL A 4X 8.3 THRU
SCALE 1 : 2
52.0 H5 55
12.5
3.0 MIN
105.8 50
125
M6X1.0 - 6H 12 MIN 76.2
38.5 250.0
EQUALLY SPACED
100.0 B.C.
226.1
22.2
25.0 h6
120.0
25
80
135
270
AHB-24
4X 8.3 THRU 9
143
125.0
125
79.6 152.4 79.6 250.0
50 50
PUSH CONNECT FITTING
FOR A Ø10mm OD TUBE
(3/8" NPT THREAD)
226
2X 25.0 h6
120.0
25
135
270
9 M AGTROL
Options and Accessories AHB
Magtrol’s AMF Series Adjustable Motor For each brake there is an appropriately sized
Fixtures are used to secure small to hardened jack shaft, complete with T-Nuts and
medium-sized motors in place while shoulder bolts, that will mount to a PT Base
running any test. These extremely Plate.
versatile fixtures also enable easy motor
centering for coupling to an AHB Brake.
(Couplings can be supplied upon Air Filter Kit
request.) The AMF-1, -2 and -3 Fixtures
feature one or two adjustable bridges, each fitted with a fluted In order to ensure optimal life, the compressed air
knob clamp screw, to allow clamping anywhere along the axis supply used to cool AHB Series Hysteresis Brakes
of the motor. To safeguard the motor, locking thumb screws must be free of contamination, including water, oil,
provide protection against vibration and all motor-to-fixture rust scale, dust, etc. For optimal performance,
contact surfaces are nylon padded for scratch-free clamping. Magtrol recommends the use of a 5 micron
coalescing filter. Air filter kits purchased from
TM Series In-Line Torque Transducers Magtrol include the filter and a mounting bracket
for attaching the air filter to a PT Base Plate.
Magtrol’s In-Line Torque Transducers
deliver precise torque and speed measurement Pressure Gauge Kit
over a very broad range. Each model has an
integrated conditioning electronic module To ensure proper air volume Magtrol offers a
providing 0 to ±10 V DC torque output and pressure gauge kit, including “T” connector and
an open collector speed output. All TM In- tube (as shown), to be used in-line with the air
Line Transducers employ Magtrol’s unique supply line.
non-contact differential transformer torque
measuring technology which makes them very reliable,
providing high overload protection, excellent long-term Power Supplies
stability and high noise immunity.
AHB Series Compressed-air-cooled Hysteresis Brakes provide
FR10 Free Run Speed Sensor torque that is proportional to the current applied. During
normal operation, the coil resistance of an AHB Brake will
Magtrol’s FR10 Free-Run Speed Sensor change with temperature. To eliminate the resulting torque
is designed for applications where it is drift, Magtrol recommends using a current-regulated power
necessary to acquire speed readings that supply, such as the Model 5210 or the Lambda ZUP36-6. Refer
are unaffected by drag load. Before to the note about power supplies under “Accessory Ordering
connecting a motor to the AHB Brake, Information” for more details.
the free-run speed can be obtained from
the FR10 Sensor. With its photoelectric Also Available
sensor, the FR10 does not need to be
attached to the motor but only placed • Connection Cables: brake to controller; power supply
within a ¼ inch of the motor shaft. (Note: For best contrast, to brake; controller to power supply
the shaft should be marked with reflective tape.) The sensing • Couplings: brake to in-line torque transducer
end of the fiber optic assembly emits and receives light • Air Supply Lines: 8 mm and 10 mm outside diameter;
reflected from the shaft, and sends the speed signal to the fiber sold by the meter
optic sensor. The raw speed data is then transmitted to either • Pipe Fittings
a Magtrol 3410 Torque Display or DSP6001 Dynamometer
Controller where it is converted and displayed in rpms.
10 M AGTROL
Ordering Information AHB
SYSTEM OPTIONS
CATEGORY DESCRIPTION MODEL / PART #
TORQUE
In-Line Torque Transducers TM/TMHS/TMB series
MEASUREMENT
SPEED
Free-Run Speed Sensor FR 10
MEASUREMENT
T-slot Base Plate - available in lengths from 400 mm to 1500 mm PT Series
MOUNTING
Couplings Contact Magtrol
ADJUSTABLE Motor Fixture for motors up to 4 inches in diameter AMF-1
MOTOR Motor Fixture for motors up to 6 inches in diameter AMF-2
FIXTURES Motor Fixture for motors up to 8¼ inches in diameter AMF-3
CONTROLLERS High-Speed Programmable Dynamometer Controller DSP6001
& DISPLAYS Torque Display 3410
BRAKE POWER Current-Regulated Power Supply 5210
SUPPLIES Regulated DC Power Supply - 0-36 volts / 6 amps; high accuracy; digital display Lambda ZUP36-6
Connect DSP6001 Controller to Brake (2 m) 88M085
Connect 5210 Power Supply to Brake (2 m) 88M085
CONNECTION
Connect ZUP36-6 Power Supply to Brake (2 m) 88M175
CABLES
Connect DSP6001 Controller to ZUP36-6 Power Supply (2 m) 88M176
Connect TM Torque Transducer to DSP6001 (5/10/20 m) ER113
Air Supply Lines Contact Magtrol
MISC
Pipe Fittings Contact Magtrol
Due to the continual development of our products, we reserve the right to modify specifications without forewarning.
www.magtrol.com
Buffalo, New York 14224 USA 1728 Rossens / Fribourg, Switzerland Germany • France
Phone: +1 716 668 5555 Phone: +41 (0)26 407 3000 China • India
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E-mail: magtrol@magtrol.com E-mail: magtrol@magtrol.ch of Sales Agents