DOC. NO sample no.

SPREADER BAR CALCULATION REV.

AS BUILT
LIFTING LUG ON SKID

(1) DESIGN LOAD

MAX. LOAD W= 12500 kg

IMPACT LOAD FACTOR f= 4
DESIGN LOAD Wd = W x f = 50,000 kg
NUMBER OF LUG N= 4
DESIGN LOAD PER LUG Fv = Wd/N = 12,500 kg

(2) LUG DIMENSIONS

Fv P
F
β
d θ

H
Fh
e

T
D

WHERE

e = 228.3 mm HEIGHT OF LUG

T = 40 mm THICKNESS OF LUG
D = 300 mm WIDTH OF LUG
d = 60 mm HOLE DIAMETER
d1 = 110 mm CHEEK PLATE DIAMETER (IF APPLICABLE)
 DOC. NO sample no.
SPREADER BAR CALCULATION REV.
AS BUILT
(3) STRESSES IN LUG

MAXIMUM LOADS ON LUG

Fv = 20,000 kg
β = 60 deg. LIFTING ANGLE
P= Fv / cos (β) = 40,000 kg
Fh = P sin (β) = 34,641 kg
q = 0.00 deg. SIDE SWING ANGLE
H=Fv tan (q) = 0 kg

Resultant Force, 𝑅 = 𝐹𝑣2 + 𝐹ℎ2 + 𝐻2 R = 40,000 kg

ALLOWABLE STRESSES

LUG MATERIAL A36

YIELD STRESS Sy = 36000 psi
ALLOWABLE TENSILE STRESS ft = 0.6Sy = 21600 psi
2
= 15.19 kg/mm
ALLOWABLE SHEAR STRESS fs = 0.4Sy = 14400 psi
= 10.13 kg/mm2
ALLOWABLE BENDING STRESS fb = 0.66Sy = 23760 psi
2
= 16.71 kg/mm
ALLOWABLE BEARING STRESS fp = 0.9Sy = 32400 psi
2
= 22.79 kg/mm

(4) STRENGTH CHECK

(a) TENSION AT LUG BASE

𝑆𝑡 = 𝐹𝑣 = 20,000 = 1.67 kg/mm

2

𝑇𝑥𝐷 12,000 OK < ft=0.6Sy

(b) SHEAR STRESS AT LUG BASE

𝑆𝑆 = 𝑅 = 40,000 = 4.17 kg/mm

2

𝑇 𝑥 (𝐷 − 𝑑) 9,600 OK < ft=0.4Sy

 DOC. NO sample no.
SPREADER BAR CALCULATION REV.
AS BUILT
(c) BENDING STRESS AT LUG BASE

ABOUT X-AXIS

𝐻𝑥𝑒 0.00 kg/mm

2
OK < fb=0.66Sy
𝑆𝑏𝑋 = =
𝑍𝑥

WHERE
3
𝐷 𝑥 𝑇2 =
80,000 mm
𝑍𝑌 =
6

ABOUT Y-AXIS

𝐹ℎ 𝑥 𝑒 13.18 kg/mm
2
OK < fb=0.66Sy
𝑆𝑏𝑌 = =
𝑍𝑦

WHERE

𝑇 𝑥 𝐷2 600,000 mm
3
𝑍𝑌 = =
6

(d) COMBINED STRESS AT LUG BASE

𝑆𝑡 1.66667 0.11
= =
𝑓𝑡 15.1905

𝑆𝑏𝑋 =
0
=
0.00
𝑓𝑏 16.7096

𝑆𝑏𝑌 =
13.1809
=
0.79
𝑓𝑏 16.7096

𝑆𝑡 𝑆𝑏𝑥 𝑆𝑏𝑥 0.90 OK < 1

+ + =
𝑓𝑡 𝑓𝑏 𝑓𝑏

(e) BEARING STRESS AT PIN HOLE

Sp = 𝑅 = 16.67 kg/mm2 OK < fp=0.9Sy

𝑑𝑥𝑇
 DOC. NO sample no.
SPREADER BAR CALCULATION REV.
AS BUILT
LIFTING LUG WELD DESIGN (SKID SIDE)

(1) DESIGN LOAD

MAX. LOAD W = 12,500 kg

IMPACT LOAD FACTOR f = 4
DESIGN LOAD Wd=W x f = 50,000 kg
NUMBER OF LUG USED N = 4
DESIGN LOAD PER LUG Fv=Wd/N = 12,500 kg

(1) LUG DIMENSION

Fv P

β
d

Fh
e
A

rmax
b
n

t
 DOC. NO sample no.
SPREADER BAR CALCULATION REV.
AS BUILT

Y
Sv S1
t

α
Sh
c
rmax
Xc rc b

Yc

WHERE
e = 228.3 mm
b = 250 mm
T = 40 mm LUG THICKNESS
W = 24 mm FILLET WELD LEG SIZE
t = 17.0 mm THROAT WELD SIZE
D = 300 mm

Fv = 12,500 kg
β = 60 deg. LIFTING ANGLE
P = Fv / cos β = 25,000 kg
Fh = P sin β = 21,651 kg

WELD CROSS SECTION PROPERTIES

THROAT AREA

𝑎 = (2 𝑥 𝑏 𝑥 𝑡) + (𝐷 𝑥 𝑡) = 13,576 mm
2

POLAR MOMENT

𝐽 = 2 𝑥 𝑏 𝑥 𝑡 [ (𝑏 2 12) + 𝑟𝑐2 ] + (𝐷 𝑥 𝑡)[(𝑏 2 12) + 𝑛2 ]

= 253,757,422 + 57,590,533
4
= 311,347,955 mm

WHERE
𝑟𝑐 = 𝑋𝐶2 + 𝑌𝐶2 = 157.15 mm

Xc = b/2 - n = 46.88 mm
Yc = D/2 = 150.00 mm

2
n = b / [(2xb)+D] = 78.1 mm
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SPREADER BAR CALCULATION REV.
AS BUILT
(1) STRESSES IN LUG WELD

MAXIMUM TORSIONAL STRESS AT POINT 'A'

𝐹ℎ (𝑒 + 𝑏 − 𝑛)𝑟𝑚𝑎𝑥 1,976,484,786 6.35 kg/mm

2
𝑆1 = = =
𝐽 311,347,955

WHERE

𝑟𝑚𝑎𝑥 = (𝑏 − 𝑛)2 + (𝑑 2)2 = 228.1 mm

Fh = 21,651 kg
e = 228.3 mm
n = 78.1 mm
b = 250.0 mm
J = 311,347,955 mm4
D = 300.0 mm
Xc = 46.9 mm

α = atan[0.5D/(Xc+0.5b)] = 0.72 rad.

= 41.11 deg.

HORIZONTAL COMPONENT

SH = S1 cos α = 4.78 kg/mm2

2
SV = S1 sin α = 4.17 kg/mm

DIRECT SHEAR STRESS

2
S2h = FH / (2bt +Dt) = 1.59 kg/mm
S2V = Fv / (2bt+Dt) = 0.92 kg/mm2

WHERE
Fv = 12,500 kg
Fh = 21,651 kg
b = 250 mm
t = 16.97 mm
D = 300 mm

MAXIMUM SHEAR STRESS

𝑆= (𝑆2ℎ + 𝑆ℎ )2 +(𝑆2𝑣 + 𝑆𝑣 )2 = 8.16 kg/mm

2

OK : S < ESa
 DOC. NO sample no.
SPREADER BAR CALCULATION REV.
AS BUILT
ALLOWABLE STRESS OF WELDMENT

Sy = 25.36 kg/mm2 MIN. YIELD STRESS

= 36,000 psi
Sa= 2/3*Sy = 16.91 kg/mm2 CODE ALLOWABLE STRESS
E= 0.7 JOINT EFFICIENCY, BASED ON THROAT AREA
E*Sa = 11.84 kg/mm2

FORCES DUE TO 5 DEG. SIDE SWING

HORIZONTAL FORCES

H = Fv tan θ = 1093.61 kg

BENDING STRESS ABOUT CENTROID OF WELD

𝐻(𝑒 + 𝑏 − 𝑛)
𝑆𝑏 = = 5.47 kg/mm2
𝑍𝑤 𝑡

WHERE
2𝑏𝐷 + 𝐷2
𝑍𝑤 = = 80000 mm
3
3

TENSION
𝐻
𝑆𝑡 = = 0.08 kg/mm2
𝑎

COMBINED MAXIMUM STRESS:

𝑆𝑚𝑎𝑥 = (𝑆2ℎ + 𝑆ℎ )2 +(𝑆2𝑣 + 𝑆𝑣 )2 + (𝑆𝑏 + 𝑆𝑡 )2 = 9.87 kg/mm

2

OK : S < E*Sa