‘llgMon488 Instruction Manual VT 1/33 INSTRUCTION MANUAL BilgMon488 15 ppm Bilge AlarmBilgMon48s Instruction Manual vT 2/33 Table of Contents 1. Table of validity. 2. Introduction. 3. Constructioi 4. Operation: 5. Caution 6. Specificatio 6.1. General : 6.2. Specific 115/230 V AC model. 6.3. Specific 24 V AC/DC model. 7. Installation. 8. Calibration. 8.1. Cal 8.2. Calibration check requirements. 9. Operating Instructions. 10. Simulation. 11. Contrast. 12. Automatic stopping device test... 12.1. While separator is active. 12.2. While separator is not active. 13. Response test. 13.1. Step 1 DEER eUVu aaa i 8 3. Alternative.. 14, Calibration check (40 NTU)... 15. Log entries. 16, Maintenance. 17. Spare parts list... 18. Troubleshootin; Brannstréms Elektronik AB ey) Ussevalagatan 14 Brant 1S) 416 70 Goteborg Eleletronik: int #40 3119 3600 Faw: $46 31:19 77 90 7 Info@brannstrom.se + www.brannstrom.seBligMon4ae Instruction Manual VT 3/33, 1. Table of validity ‘The following table describes the software and hardware versions on which this document was based. _ | Doc version | MASTER MASTER SENSOR ] SENSOR | SW ver. PCB ver. SW ver. PCB ver. vN A3—[Bilgbas_H.1/ F Bilgemon H.1 Bilgbasly_C.1 | Bilgemaster L.1 vO,vP | Ad Bilgbas_H.1/ B2 Bilgbasly_D.1 Bilgemasier L.1 vQ.vR, A4 | Bilgbase_H.1/ B2 Bilgemon J.1 |Bilgbaslv_D.1/ lgbasco_A Bilgemaster L.1 lgbase_1.1/ BS Bilgbaslv_D.1/ Bilgbasco_A Bilgemaster N.1 Igemon J.L vS,\T Ao ilgemon J.1 \ Brannstréms Elektronik AB -anik Tin: +46 31 19 56 00 Fax: +46 31 1977 90 ‘.) Suasageats Branpstrérhs, 416 70 Goteborg < ‘nfo@brannstrom.se + www.brannstrom.seBilghon488 Instruction Manual vT_ 4/33 2. Introduction The BilgMon488 bilge alarm has been designed specifically for use in conjunction with 15 ppm oil-water separator units. BilgMon488 performance meets the requirements of the International Maritime Organisation specifications for 15 ppm ige alarms contained in resolution MEPC. 107(49). BilgMon488 is equipped with 2 adjustable alarms that are triggered when the oil- content of the processed sample exceeds the set limit (I — 15 ppm, works-adjusted to 1Sppm). Alarm outputs consist of relays and indicator LEDs. Additionally a 0(4) — 20 ‘mA current output signal (corresponding to 0-30 ppm) is available to enable remote surveillance and recording of oil contents. Downloading the operating log of BilgMon488 can be done through a USB-interface. This requires driver software and cables that can be supplied on demand. 3. Construction BilgMon488 consists of two main parts, the MASTER unit (housing with LCD, buttons and LEDs) and the SENSOR unit (housing with pipe fittings). ‘The MASTER unit contains all the electronics used for control and data storage of the bilge alarm. Mounted in the lid of the MASTER housing is the main memory containing the bilge alarm log. ‘The SENSOR unit contains electronics for measuring the sample stream. The SENSOR unit also holds the measurement calibration data. Communication with the MASTER unit is done wireless hence the SENSOR unit is hermetically sealed and shall not be opened. Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg srangghans Been Tin: +46 31 19 5600 < eh Fix 646 31 199790 info@brannstrom.se + www. brannstrom.se‘llgHon48 Instruction Manual VI 5/33 4. Operation Optical sensors monitors the amount of light scattered and absorbed by the oil droplets in the sample stream. Sensor signals are processed by a microprocessor to produce a corresponding oil content (ppm) output. The output is communicated to the MASTER unit where it is processed. The MASTER unit takes action, such as alarm activ: logging etc., depending on the oil content and the separator signal. Settings that affect the behaviour of the bilge alarm are described in detail in the Operating Instructions” section. Zero point calibration can be re-adjusted on site whereas full sensor calibration according to IMO-requirements is performed by manufacturer. 5. Caution ‘The lid of the MASTER unit contains a small battery (watch battery). This battery enables the BilgMon488 to keep track of time and date (real time clock, RTC). Do NOT under any circumstance remove this battery as it will cause a unrecoverable error (“RTC check FAILED!!”). Do NOT open the SENSOR unit as this will invalidate the calibration, Do NOT open the MASTER wu inside. when it is energized. Hazardous voltages are present _ ‘ Brannstréms Elektronik AB Soh Uddevallagatan 14 ramhs, 416 70 Goteborg Bran Elektronik Tin: +46 31 19 56 00 Q Fax: +46 31 19 77 90 Info@brannstrom.se + www.brannstrom.se6. Speci 6.1. General Measurement: Oil range: Resolution: Accuracy’ Response time: Alarms: Alarm I (valve control) delay: Alarm 2 (annunciation) dela Alarm points 1 and 2: Alarm hysteresis: Data storage and retrieval: Calibration storage: IMO required data: IMO required data retrieval: User interface: LCD display: Control: BlgMon488 Instruction Manual vT 6/33 0-30 ppm 0.1 ppm According to IMO MEPC.107(49) <3 sec 0-10 sec user adjustable 0-600 sec user adjustable 1-15 ppm user adjustable 0.5 ppm (below alarm point) Stored in sensor housing. Stored in BilgMon488 main housing (sensor housing may be replaced with data remaining on board), Via LCD display, USB. 2x16 alphanumeric display 4 button keypad Q Bean nf Brannstréms Elektronik AB Usdevallagatan 14 416 70 Gateborg mn: +46 31 1956.00 Fax: +46 31 19 77 90 a Info@brannstrom.se + www.brannstrom.seBilgMon488 Instruction Manual VT 7/33 6.2. Specific 115/230 V AC model Input/Output: Current output: Communications: Alarm outputs: Clean water solenoid valve output: Switch input: ‘System and supply: Supply: Power consumption electronies: Power consumption solenoid: 0-20 mA or 4-20 mA for 0~30 ppm USB serial communication (separate cable and software) 2 x relays (0.25A) 1 x relay (0.5A, supply voltage) 1 x switch input for separator status 1A, IIS or 230 V AC, 50-60 Hz 10VA 18 VA 6.3. Specific 24 V AC/DC model Input/Output: Current output: Communications: Alarm outputs: Clean water solenoid valve output: Switch input: System and supply: Supply: Power consumption electronics: Power consumption solenoid: 0-20 mA or 420 mA for 0 ~ 30 ppm USB serial communication (separate cable and software) 2.x relays (1A) 1 x relay (1A, supply voltage) 1 x switch input for separator status 1.5 A, 24 V AC (50 ~ 60 Hz) or 24 V DC. 10VA I8VA Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: +46 31 19 56.00 Fax: +46 31 19 77.90, ‘nfo@brannstrom.se + wuw.brannstrom.se‘ilgMon488 Instruction Manual vT_ 8/33 7. Installation Mechanical [gg Baghten 486 Uddevallagatan 14 416 70 Goteborg Branygtrai Eleletronik ‘Tin: #46 31 19 56.00, x ah Fax: +46 31 19 790 Info@brannstrom.se + wuw.brannstrom.se ) Brannstréms Elektronik AB Gans)BilgMon488 Instruction Manual VT 9/33 Tube arrangement alt 1 2 18 ie a 1 / - a kb \ \ Brannstréms Elektronik AB 2. } Uadevalogatan 1¢ 5 216 70 Gotebore Bran Elejetranik ‘in: #48 31 19 56.00 X Fax: $46.31 19 77 90 \ ~ ‘info@brannstrom.se + www-brannstrom.seBilgMon488 Instruction Manual vT_ 10/33 3-way solenoid valve mounting (Tube arrangement alt 1). NOTE (115/230 VAC model): There are two coils delivered with the BilgMon 488 one to be used with 110 VAC (marked 96 V) and one to be used with 220 VAC (marked 205 V). Be shure to install the proper one for the choosen voltage, NOTE (24 VAC/DC model): Only one coil delivered with this model (marked 24 V). Bilge Wat . | Water alarm ju , = \ Brannstréms Elektronik AB El ik Tin: +46 31 19 56 00 Fax: +46 31 19 7 90 Sanh Uddevallagatan 14 ee 3) 416 70 Goteborg info@brannstrom.se + www.brannstrom.seBligMon488 Instruction Manual vT 11/33 Tube arrangement alt 2 Brannstréms Elektronik AB Uddevallagatan 14 os Gos) comand Sa info@brannstrom.se + wnw.brannstrom.seBllgMon488 Instruction Manual vT_ 12/33 ‘Tube arrangement alt 3 oe Frean ver sey \ Brdnnstréms Elektronik AB a Uddevalagatan 14 Brainy 5 416 70 Goteborg ~ Info@brannstrom.se + www.brannstrom.sefllgMon48a Instruction Manual vT 13/33 Electrical connections 1SVAC/230VAC Cotinal moter valve a (a HINT Mons —p— i | remit 18 i option! Tere T T ~fisrwune Store ewe Teer Cea Seporoter \ stows 24V AC/DC NI Bw Aco 4 I TeLIFT f +} Furewune es ‘stores ener «| TsT Taft LL alps ie Sereor roma satus Brannstréms Elektronik AB Uddevallagatan 14 5) 416 70 Goteborg Tro: +46 31 19 56.00 Fax: #46 31 197790 ~ info@brannstrom.se + www.brannstrom.seBilgMon488 Instruction Manual vT 14/33 8. Calibration ‘Two items needs to be addressed when setting up the maintenance schedule for the BilgMon4g8: + The calibration certificate expiration of the SENSOR unit. + Onoccasions “calibration check” is required on a more regular basis, ‘The following two subchapters explain how to resolve these two items. 8.1. Calibration certificate expiration If the calibration certificate expires the SENSOR unit must be replaced, ‘The SENSOR of BilgMon488 is designed to be easily replaced by the crew. Replacement does not require any adjustments of the MASTER unit setup. Each new SENSOR is accompanied with a new calibration certificate. 8.2. Calibration check requirements On occasion ships may be required to perform a “calibration check” on their units. ‘This might be required to take place at shorter intervals than the calibration certificate validity period, Calibration check can be achieved in the following ways: 1. Checking calibration with a “Calibration Check Kit”. (Requires ordering a kit or consult a service agent) 2. If the calibration check fails (calibr: new SENSOR must be installed, a Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: 446 31 19 56 00 Fax: #46 31 1977 90 Info@brannstrom.se + www.brannstrom.seBilgMon48s Instruction Manual vT 15/33 9. Operating Instructions The menu system of BilgMon488 is organised into 4 top menus: 1. Main menu. 2. Info menu. 3. Log menu. 4. Cleaning/iest menu. 5. Settings menu. Some of the menus also contain submenus for displaying or setting the properties of the apparatus. Navigating the menus is done by using the 4 push buttons located beneath the LCD display. In this document they are referred to as (from left to right) MINUS, PLUS, ABORT and ENTER. LONG_ENTER means keeping the ENTER button pressed for more than 2 seconds. By using the above mentioned buttons the user is able to navigate menus, enter values and activate different functions of the BilgMon488 . Brannstréms Elektronik AB \ pany 15 416 70 Gateborg Ele} ik ‘Tin: +46 31 19 56.00 xeon eeieeulase a \ a Info@brannstrom.se + www.brannstrom.seBilgMon488 Instruction Manual vT 16/33 + Main menu After start the display will show the main menu. The apparatus can only be activated when the display shows the main menu hence the user has to be sure that the apparatus is left in the main menu state after performing settings, cleaning, tests etc. Contrast of the LCD screen can be adjusted by holding the ABORT button while adjusting with PLUS and MINUS when in main menu. Note that the apparatus will return to the main menu after 5 min of no activity (no pressed buttons). The bilge alarm can only be activated when in main menu. In all other menus the overboard valve will be closed. + Info menu ‘The submenus of info’ menu show information about the master unit (software version and part ID) and the sensor unit (part ID, SW version, sensor birth date and date of last calibration check). Note that entering the submenus also puts the apparatus in an alarm state. + Log menu ‘The log menu contains functionality for searching and stepping the logged IMO required data. Cleaning & test menu ‘The cleaning & test menu and its submenus provide measures for calibrating, cleaning and testing the apparatus. + Settings menu Settings menu contains adjustable settings of parameters such as ppm-limits, alarm/valve time delays, autoflush settings, clock and current output (curro) mode. Brannstréms Elektronik AB ray Udevalagatan 14 rin 416 70 Goteborg Eletrayi Tm: #46 31 19 5600 Fax: #46 31 197790 . Info@brannstrom.se # www. brannstrom.seBllgMon4ae Instruction Manual VT 17/33 ‘The menu system of BilgMon 488 is depicted in the following figure: [Forced vaive close INFO| {L0G }——f CLEANINNG & TEST}=={”SEPTIN SETTINGS ] : i : t {Simuiation] [Masterinfo] [Steptog] (Clean eel] Valve Sensor info} [Check 4ONTU cal] (Alam [Festoupass fash d. (solid) navigate using PLUS and MINUS. :) |] ===" (dashes) navigate using ENTER and ABORT raescie 1 aie (dotted) navigate using LONG_ENTER if sep is active ~ Oe EN seo icine) Lt Curro max Bean ik \ Brannstréms Elektronik AB Uddevallagatan 14 yy 416 70 Goteborg Tin: +46 31 19 56 00 Fax: +46 31 19 7790 ‘nfo@brannstrom.se + www.brannstrom.seBilgMon498 Instruction Manual vT 18/33 ‘The following table shows the different menus and submenus of the BilgMon488 and detailed instructions on how to operate them. [050327 10:0 IPPM=07.2 SPL 0 ‘The “main menu” is displayed at startup. The values shown in this menu are date, time, the ‘measured oil-content of the sample in parts per million | (ppm) and the position of | the clean water valve (SPL = sample, WTR = clean water). Press PLUS to go to next | menu. [Return to this menu by | essing ABORT several | times. Ifthe second row shows | “Lost sensor com!” se | section Troubleshooting. Ifthe alarm is on (when unit is active) the user can acknowledge it by pressing cone of the buttons. ‘Acknowledging will turn off the alarm output but the alarm ted will remain lit until the PPM-value is |below the set alarm limit, | 416 70 Goteborg “Ta: +46 31 19 5600 Fax: #46 31197790 ‘nfo@brannstrom.se + www.brannstrom.seinfo frseer info ‘BilgMon486 Instruction Manual VT 19/33 The “info menu” and its | Continuous cycles with jaster info submenus contain information about the information about the master unit (se right system such as software column). aster ID: a versions, [D-numbers etc. |Press MINUS to go to ACO2-2321 ‘To enter the info previous submenu. submenus press ENTER. | Press PLUS to gotonext |iaster Sw ver Press PLUS to go to next submenu. OA menu. Return to this menu by {submenu pressing ABORT several times. Press ABORT to exit the Sensor info | Continuous eycles with ensor info 71 information about the sensor unit (se right ‘column). ensor ID: Press MINUS to go to 12-4541 previous submenu. Press ABORT toexit the |Bensor SW ver: submenu. 008, ensor date: 50219 15:20:00 fal. checked: 50220 10:00:00 ft:25.3 Dry:60 | 323.20 VO3:.312 Brannstréms Elektronik AB Uddevallagatan 14 416 70 Géteborg Tin: +46 31 19 5600 Fax: #46 31 19 77 90 Info@brannstrom.se + www.brannstrom.seBilgMon488 Instruction Manual vT 20/33 [Log 1043 entries og: PPM > 15 50223 13:32:12 og: Search for 50223 13:32:12 ‘The “log menu” shows the number of events/entries ‘currently available in the Jog memory. ‘To enter the log submenu press ENTER (only possible if log is not empty). Press PLUS to go to next, menu or MINUS to go to previous. The "step log menu” lets the user step through the apparatus log displaying the event, date and time of the log entries. Step backwards (in time) by pressing MINUS and forward by pressing PLUS. Enter search mode by pressing ENTER (se right). Return to “log menu” by pressing ABORT. When returning from this ‘menu the user will be asked "Send log?”. This provides the possibility to send data to the USB port of the apparatus. Answer the question by pressing the button corresponding to the desired answer. ‘The "search log menu” lets the user search for a specific date in the log. /Note that a cursor is shown ‘under the item currently edited. /Move cursor by pressing ENTER. Increase/decrease value by pressing, |PLUS/MINUS. Commit search by pressing LONG_ENTER (return to step log menu” with result of search). [Abort search by pressing ABORT (return to “step log menu”). Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: #46 31 19 5600 Fax: +46 31 197790 Info@brannstrom.se # www. brannstrom.seBllgMon488 Instruction Manual vT 21/33 To enter the cleaning and test” submenus press ENTER. Press PLUS to go to next menu or MINUS to go to previous. ABORT returns to "main menu”. ‘leaning & test Lean cel zero valu start ||| wrR 2ERO 0408 Press ENTER to enter the | The cleaning mode lets the cleaning mode (se right). user unscrew the cap of the Press PLUS to go to next _|sensor housing and clean submenu and ABORT to _ the sensor using water and exit the submenu, |a soft brush. ‘The water valve can be |opened and closed by | pressing MINUS. | When the sensor tube is clean enough the "zero | value” will be below 50% when running clean water through the sensor. | Pressing ENTER when ZERO” is displayed zero calibrates the sensor. cz 40NTU cal: ||[Cal value: 083% START OK Press ENTER to enter the | Fill the sensor with 40NTU check 4ONTU calibration | reference fluid. If the mode (se right), sensor is correctly Press PLUS to go tonext | calibrated the calibration submenu or MINUS to go_ | value displayed should be to previous. above 80%. Pressing Press ABORT toexit the | ENTER (OK) when the submenu. calibration value is displayed sets the calibration check date (shown in "sensor info” submenu) to current date. Brannstréms Elektronik AB ‘Uddevallagatan 14 416 70 Goteborg Tin: +46 31 19 55.00 Fax: +46 31 19 77 90 \ Brai 5) Elektronik, \ » Info@brannstrom.se # wirm.brannstrom.seBllgMon488 Instruction Manual VT 22/33 ‘est outputs: START IM VLV WIR C FF 09 OFF EXIT Press ENTER to enter the automatic cleaning mode (se . | Press MINUS to go to |previous submenu. |Press ABORT to exit the submenu. The test outputs lets the user toggle the relay ‘outputs of the BilgMon488. Press MINUS/PLUS/ABORT to toggle the states of valve-/alarm-/water-relay. Note that a time lir is fused for the water- and valve-relays. Two relays can not be activated | simultaneously. In the top | ight corner of the LCD an | ication of the input signal is shown (°C” means closed and ”O” ‘means open). Exit by pressing ENTER. | Brdannstréms Elektronik AB Uddevallagatan 14 416 70 GBteborg Tin: #46 31 19 56 00 Fax: +46 31 19 77 90 Info@brannstrom.se. + www.brannstrom.seBllgMon486 Instruction Manual VI 23/33 |Bettings falve settings jalve settings || pm:15.0 t:000s pm: 15.0 t:000s To enter the “settings” _| Valve settings menu show. |Move cursor by pressing. submenus press ENTER. the values set for Alarm | |ENTER. Increase/decrease Press PLUS to go to next (valve control). There are _| value by pressing menu or MINUS to goto two editable values, the | PLUS/MINUS. Commit previous. | ppm limit (“ppm:") and the | value by pressing time delay ("t”) of the |LONG_ENTER. alarm, Abort edit by pressing ABORT. Press ENTER to edit the valve settings (se right). Press PLUS to go to next submenu and ABORT to exit the submenu, Alarm settings Tarm settings jppm:15.0 t:010s ypm:15.0 t:010s ‘Alarm settings menu show |Move cursor by pressing the values set for Alarm 2 |ENTER. Increase/decrease (annunciation). There are _ | value by pressing ‘two editable values, the | PLUS/MINUS. Commit ppm limit (?ppm:”) and the | value by pressing time delay ("t”) of the |LONG ENTER alarm, ‘Abort edit by pressing Press ENTER to edit the | ABORT. alarm settings (se right). | Press PLUS to go to next submenu or MINUS to go to previous. Press ABORT to exit the submenu, NN Brannstréms Elektronik AB Sans) Uddevallagatan 14 Bran 5) “416 70 Goteborg Ele\tranik Tin: +46 31 19 56.00 . Fax: #46 3119 77 90 \ ed ‘nfo@brannstrom.se + www. brannstrom.seBilgMon488 Instruction Manual vT 24/33 utoflush ( on) le:20s_int:24h Autoflush lets the user set_ [Move cursor by pressing the duration ("2") in ENTER. Increase/decrease seconds and the interval | value by pressing int:”) in hours of the | PLUS/MINUS. Commit ‘automatic sensor flush _| value by pressing function. LONG_ENTER. Press ENTER to edit the | Abort edit by pressing autoflush settings (se ABORT. right). Setting the duration to 0 Press PLUS to goto next | seconds turns the autoflush submenu or MINUS to go_ | feature off. to previous. Press ABORT to exit the submenu, Set clock: jet_clock: jos0327 11:34:05 _}||950327 11:34:05 Set clock shows the date [Move cursor by pres: and time as displayed in | ENTER. Increase/decrease the main menu, value by pressing | Press ENTER to edit/set /PLUS/MINUS. Commit |the date and time. value by pressing | Press PLUS to goto next |LONG_ENTER. submenu or MINUS to go_ | Abort edit by pressing to previous. ABORT. Press ABORT toexit the | Time format is "yymmdd submenu, | hh:mm:ss”, urro mode | Burro mode 0 to 20 mA lo to 20 ma (Curro mode shows the set | Toggle value by pressing ‘mode of the current output. | PLUS/MINUS. Commit Press ENTER to edit/set | value by pressing the mode, LONG_ENTER. [Press PLUS to go to next _| Abort edit by pressing, submenu or MINUS to go. |ABORT. |to previous. Press ABORT to exit. Brdnnstréms Elektronik AB Uddevallagatan 14 Bram 416 70 Goteborg Eleytronik Tin: +46 31 19 5600 Fax: $46 31 19.7790 Info@brannstrom.se * www.brannstrom.seBilgMon488 Instruction Manual VT 25/33, urro 20mA cal urro 20mA cal ] 59100 59100 | ‘This menu lets the user [Measure the output using a change the calibration of — ampere-meter and adjust. ‘the current output port. the output to 20mA by Press ENTER to edit/set _| pressing PLUS/MINUS. the calibration value. Commit value by pressing Press PLUS to go to next |LONG_ENTER submenu or MINUS to go_ | Abort edit by pressing to previous. ABORT. Press ABORT to exit the submenu, Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: #46 31 19 56.00 Fax: +46 31 19 7790, Info@brannstrom.se + www.brannstrom.seBligMon488 Instruction Manual vT 26/33 10. Simulation By holding the ENTER button pressed while in main menu lets the user simulate different ppm values and separator input states. In this mode the The following table shows the display in the simulation mode. Pressing the MINUS button decreases the PPM value by 1.0. Pressing the PLUS button increases the PPM value by 1.0. Pressing the ABORT button toggles the simulated separator input (SEP_OFF = separator off, SEP_ON = separator on). In the upper right corner of the display ‘an indication is given of the clean water valve | | | pos J n, 11. Contrast By holding the ABORT button pressed while in main menu lets the user set the contrast of the LCD screen. The following table shows the display when as seen when adjusting the contrast, Pressing the MINUS | button decreases the contrast value by 10%. Pressing the PLUS button increases the contrast value by 10%. Brdnnstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: +46 31 1956.00, Fax: +46 31 19 7 90 a info@brannstrom.se + www.brannstrom.seBighon48s Instruction Manual vT_ 27/33 12. Automatic stopping de: e test 12.1. While separator is active. If the separator is active and the automatic stopping device is not activated (overboard valve open) itis possible to force the activation of the stopping device for a short period of time (10 s) by pressing LONG_ENTER in the main menu. This allows testing that the automatic is correctly connected. 12.2. While separator is not active. To check that the automatic stopping device is correctly connected see chapter “13.2. Step 2“. 13. Response test 13.1. Step 1 To check that the sensor responds to objects in the measuring path unscrew the cleaning cap (top of SENSOR housing) and insert a long plastic rod or something similar into the measuring path. Do not use anything that might might scratch or in other ways damage the glass tube inside the SENSOR housing (as for example screwdrivers). If the sensor is working properly the display should read “PPM>30. (main menu), Note that the air-detection feature of the SENSOR requires the glass tube to be filled with water during this test for it to work. 13.2. Step 2 ng alarms and valves are done in simulation mode (see “10. Simulation”) or in Test outputs” submenu of the cleaning & test menu (see page 22) since this doesn't require opening the MASTER housing. 13.3. Alternative To make step | of the response test affect alarms and valves the apparatus needs to be active. Bilgmon 488 is activated (flashing green led) when in main menu and the separator input signal is active. Activation can be done by strapping connections 10 and 11 (see “Electrical connections”). This method is not recommended since there is an obvious risk of forgetting the strap and that it requires opening the MASTER Uddevallagatan 14 416 70 Goteborg Bran El Genk al Tin: +46 31 19 56 00 RY) fon $4631 19 9790 Info@brannstrom.se + www.brannstrom.se Brinnstréms Elektronik AB ‘‘ilgMon488 Instruction Manual vi 28/33 14. Calibration check (40 NTU) Enter the "Check 40NTU cal” submenu of the cleaning & test menu (see page 21), Press enter to start the calibration test. The clean water valve will now be opened. Close the clean water supply. Drain the sensor and fill it with 40NTU calibration fluid. The display should now show a value between 80% and 100%. If this is the case an "OK" will be shown over the RETURN button, Press the RETURN button to set the "Cal checked” date as shown in the "Sensor info” submenu. Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg “Ta: +46 31 1956.00 Fax: #46 31 19 77 90 Info@brannstrom.se » www.brannstrom.se‘ligMon48s Instruction Manual VT 29/33, 15. Log entries ‘The following entries are stored in the log of BilgMond88: | Npe Example Explanation POWER ON og: POWER ON Power was turned on at given date 60102 11:36:32 and time (yymmdd hh:mm:ss). | POWER OFF |Log: POWER OFF Power was turned off. [060102 14:06:10 SEP ON | tog: SEP ON ‘Separator signal input turned from [060102 12:10:12 not activated to activated. SEP OFF [cog SEP OFF | | Separator signal input turned from [060102 12:23:34 activated to not activated. PPM ABOVE tog: PPM > 15 | [Measured ppm went from below 60102 12:15:13 _ | |set valve ppm level to above (in example valve setting is 15 ppm). PPM BELOW flog: PEM < 15 | |Measured ppm went from above 60102 12:17:42 _| |set valve ppm level to below (in example valve setting is 15 ppm). PPM SET ftog: PPM SET 05 || Valve ppm level setting was lo60102 13:10:07 _| |changed to indicated value (in example to 5 ppm). SIM ON. tog: STM_ON Simulation was tuned on. jo60102 12:09:50 ‘SIM OFF tog: SIM_OFF Simulation was turned off. [060102 12:24:19 TIME SET [Log: TIME SET | |Clock was altered (in settings 10:59:46 menu). Offset to BilgMon builtin realtime clock in hours, minutes and seconds is shown. [RTC SET og: RTC SET] | BilgMon builtin realtime clock 51021 09:47:29 | | was set (logged once at factory). PPM AVG ftog: PPM AVG 04 | |PPM average when below set 1021 09:47:29 _ || valve ppm limit since latest SEP ON signal. Brannstréms Elektronik AB Ce, \ Uddevallagatan 14 Bringstrams, 416 70 ebteborg Elektronik AB ‘at b40-31 19 56.00 £ yh Fax: #46 31 19 77 90 Info@brannstrom.se + www.brannstrom.seBilgMon488 Instruction Manual vT 30/33 16. Maintenance ‘The BilgMon488 can be set to autoflush (see page 24). This means that the sensor tube is flushed with clean water at durations and intervals as set in the settings menu. Autoflush is only active when in main menu and BilgeMon488 is not active. Cleaning the measurement unit should be done using a soft bottle-brush and mild detergent. Note that there is a glass tube inside the SENSOR unit so don't use anything, that might scratch or damage the glass (i.e. metal objects). If the glass tube is layered th rust or similar try using low concentrated acid (for example hydrochloric acid). Rinse well and make sure you protect your eyes, skin and airways if using acidic substances. Brdnnstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: #46 31 19 56 00 Fax: +46 31 19 7 90 info@brannstrom.se + www-brannstrom.seBligMon4a8 Instruction Manual vT 31/33 17. Spare parts list See drawing BM201001A (next page). ___ Description - Sensorunit BM201001A-1 Master unit — BM201001A-2 Magnetic valve assembly BM201001A-3, Calibration check kit, comprisi BM201001A-4 + Cleaning brush + Syringe + Bottle $00 ml with lid I + Bottle 50 ml, calibration check liquid. + Instructions | + Cleaning cap Brannstréms Elektronik AB Uddevallagatan 14 416 70 Goteborg Tin: +46 31 19.56.00 Fax: #46 31 19 77 90 Info@brannstrom.se + www.brannstrom.se‘ilgMon488 Instruction Manual vI_ 32/33 ‘auonow s mioanera swguaNyHe JO NOSENAaIICLM TOW SY 40 Ld NINOUDNGONER ANY BY HNOUDIT SAOWISNYEE 40 A1S8LORE TOS BH ONIAYEO SHI NIORNVINOD NOUVNOINISHL ‘papueionmo unaenoao— | av yru02 7913 swigajsuuesg wut Cree eet wuzigxe + e | ue, fo amg Se: \ / ssindyBnony Uoyseuu0D | al \ | \ x if eo wwoig > an 1g, < Aa : Zz ooo nasognwn e |, ‘ ( a eee. vow — ene» | y Bow | oneee a soNLound wuss dy | Seer mers © Aeawosonon 2080] ee le Sg . 3 oriole © mnnowes ‘/ ° ° © o> tuvoeBllgMon48s Instruction Manual vT 33/33 18. Troubleshooting Symptom Possible reason Servicing BilgMon488 is switched on | Power supply is erroneous. | Check connections but LCD remains blank. internally, externally and | power supply voltages. LCD monitor is broken. | Order replacement part. or | Automatic fuses blown, | Disconnect externals that might have caused the ‘water/sample-valve). Wait | until fuses have cooled | down power up the unit | again, PPM value remains high | Dirty sensortube ‘Clean the sensor tube and re-zero. or Air present in sample Correct cause of air presence. Clean sensor and lor re-zero, Excessive contaminates | Correct cause of present in sample (rust, _| contamination. Clean bacteriaetc...) ____|sensor and re-zero, LCD display show: MEMORY ERROR, Memory malfuncti Order replacement part. MEMORY WRITE ERROR, or ERASE ERROR | Memorychip not present _ | Order replacement part. Symptom Possible reason Servicing LCD display sho Dirty or damaged Part MASTER and ‘Lost sensor com! MASTER-SENSOR SENSOR units. Clean contact area, contact surface with mild detergent. LCD display show: Real time clock stopped. | Order replacement part. [RTC check: FAILED!{GUIBHOA 5 BY N2CRNS HOAISNN AB JO NOISTASA NEL 3 NOLIN TIOHM SY BO 14d NI NOLDNGOAEER ANY "BY NEGAMS WOMISNNYEE JO A24O8d 7105 3HL S| NMC SH N OBMIVINCD NOUWMAOIN HE ] = z I Vp SS00UTT ESS gana] USUROOTN TUN RSS GEL, [igs [eee [= SSE eel) po nrsoRa | Saas cwounosorsses| AV UOPAMS [oz 1-1 1oz POO] wossuuerd [oases FEC nd A sanund *AjDoYDWOIND seLOpdn asks “DJDP UOYOIGIOD | [lO suIDjUODd j1UA JOsUeS [2] -Aipssao9u suoypiodaid ON TSUOYOIOGSIG jlup J9js0W “syjog Buluaysoj uayyBy, “e YUN JeysW PUD JUN) Josuss Joue6o! PIOH -% “jua6ie,ap PIlwW PuD J9}0M Bulsn S8DDJINS JODUOD UDI “| lun Josues BuyUnoW “HUN 484S0W WO. ADMD Wun Josuas ind Ayusg °Z “sijoq Buluajsoj uesoo] “| FUN TOSUSy BUACWSy SOG BUUSISOI XT Tun iosuss [SSSB]INS FSBIUOS TUN SSW jusweonidey tluq sosues sgruoWblIg I =‘TYPENZULASSUNGSZEUGNIS fiir 15 ppm Bilge Alarm Campa ofp Apr fo "Spm Blige sam Ausgestelt im Namen der Reglerung der AL a BUNDESREPUBLIK DEUTSCHLAND ‘durch die BERUFSGENOSSENSCHAPT POR TRANSPORT UND VERKEHRSWIRTSCHART. ‘aued under the eto ofthe Goverment of th FEDERAL REPUBLIC OF GERMANY hy Berfigenotonchel fi Transport und Verkehr sich bescheinigt, dass der 15 ppm Bilge Alarm, die nachstcheud vufgeflbrien Anlageteile umfasst, einer Priifung unterzogen und gemfid den Anforderungen der technischen Beschreibung, entbalten in Teil 2 der Anlage zur Euopfebung der IMO-Rntschliebung MEPC.107(49) ,erprebt wurde. Tha to ery that the 15 ppm Bilge Alarm. ceoprisig th gulp ted blow. hos been examined and tested (accordance withthe requrements f the spciicanons contained in pot 2 ofthe anne tothe Cadence and specications comaned tn DMC) Relator MPC 107189, Wiermit Dieses Zengns ist nur fr nachatchondes Olehaltamessgert it, This corfeaete vd ony for he 5 ppm Bie Alor refered below 15 ppm Bilge Alarm geiefert durch 15 ppm Bgesiann supped by Typbezcichnung — wer ype ond ode designation ond ncnpi eonstr ktron{k AB, Uddeval sgetan 14,41670 Gothenburg, Sweden Dic Analyse-Riuheit des 15 ppm Bilge Alarms _Brinnatrtins Elektronik AB ‘wurde hergestelle durch: 1S ppm Bilge Alarm anayang unt manafacrel by: _—_—______ Zusammenstellungszeichnung Ne: —_BMOAII18.10__ ‘ospeciicanowossenbly drove Ho, Der elektronische Teil des 15 ppm Bilge Alarms Brinnsttms Elektronik AB wurde hergestellt durch: Blcronc section of 13 ppm Bilge Arm manfocure by: ‘Zusammenstellungszeichnung Nr. ‘0 pecficatonocttly drowing Ne ‘Versorguagspurnpe hergest Semple Datum: 25.11.2008, Datum: _25.11,2004 iedureh: = ed pnp manfred Zasammensteltungszeichnung Ne toipecticononenienbly crewing ie Probenaufhereitungselnheit hergestelt durch: Sample condoning wt manactred Zusammenstetlungszechnung Nr. to pecteatontnenby drovng No Der 15 ppm Bilge Alarm ist ir die Verwendung gem Regel 16(5)geelgnet. Phe 15pm tle Nar eacepel fr yen eons ih reeiton Spee Eine Kopie dieses Zeugnisses soll jederzsit auf jedem Schiff mitgefObrt werden, das mit diesem 15. ppm Bilge Alarm atsgerdate ist ‘4 copy of tt Corte shoud Be cried hoard a vere ied wth 1 pm Bilge Alar ol inet i fence CHa ci dence cater cpeemet a oRE gt asa nannies Ei yer si nae gp cert Persea Rpt the Dieses Typenzulassungszougnls it galtig bis: sofera kein Widerruf erflgt, 23022015 Thi coiat of pe approves valid wt ™ — Ausgestlitin Hamburg am: 01.03.2010 BERUFSGENOSSENSCHAFT FOR TRANSPORT Inoue a Homburg on: ‘UND VERKEHRSWIRTSCHART - DIENSTSTELLE SCHIFYSSICHERHETT - Zulassunge Ne: _320 029, Certca,EC TYPE-EXAMINATION CERTIFICATE Application of: Counc! Directive 96198/EC of 20 Decomber 1996 on Marine Equipment as amended by directive 2009%26/EC, issued as "Forskrift om Skipsustyr" by the Norwagian Maritime Diactorate, This Certfieats is sued by Det Norske Veritas ‘under the authority ofthe Government of the Kingdom ol Norway. CERTIFICATE NO. MED-B.6170 This isto cotty that the ‘ilcontent meters | with type designation(s) 1Sppm Bilge Alarm, Type Bilghton 488 | Manufacturer Brannstréms Elektronik AB GOTEBORG, Sweden is found to comply with the requirements in the folowing Requlalions/Standards: ‘Annex A. item No, 8.1/2.3 and Annex B, Module 8 in the Directive. Marpol 73/76 as amended, Annex | Regulation 16, IMO | Fes. MEPC, 107(49) Further detais ofthe equipment and conditions for certification ara given overteat Havik, 2010-05-25 . This Certicato ie valid nti for Det Norake Veritas AS (2015-05-25, DNV local office: Gothenburg le reconnection and conton oy sr hangin eg cnn le roo ania e (recto ox Sarat freed ove nay endr as Catt al The pod Tait) ens ine maracas of Ne ror (Q) aris winch Seca sano ties Te an concen ne tye ele heed Oy 223ic_May coy be usted vn th rostered aanasment modeler th couch iva ht compos wah Det Nonske VeRsrAs AS, Vertasvelon 1.NO-1922 Havik, Norway, Tel: +4767 57 9900, Fax: 47 67 679011, OrgNo. NO 846 748.831 MVA www drw-com, Form No: MED.Ba Issue: Apr 2030, ‘Page 1 012eer W DGUV Test Priif- und Zertifizierungsstetic CERTIFICATE We hereby confirm that the quality management system of the company Brannstrom Sweden AB Udevallagatan 14 SE - 41670 Géteborg for the products listed in the annex is in conformity with Module D (Production Quality Assurance) of the Council Directive 96/98/EC on marine Equipment This certificate with the number SEE 13063 is valid until 27.09.2016. Hamburg, 01.10.2013 Signature postal address: POB 11 04 89 + D- 20404 Hemburg- visisting address : Brandstwiete 1+ D - 20457 Hamburg phone * 0049-40-36137-0 « fax : 0049-40-36137 294+ E-Mail: Schiffssicherheite@ba-verkehr.de + ww. cienststele-schiffesicherheit deNIPPON KAW] KYOKAI Cortzlleate Cestificate No, 10EQ681R cs-2 200201 OF TYPE APPROVAL Item Oil Content Meter for 15ppin Bilge Alarm Product name BilgMon 488 Manufacturer Brannstréms Elektronik AB Uddevallagatan 14, 41670 Gateborg, Sweden Documentation See Annex. ‘Test Report See-Berufsgenossenschaft ‘Technical Report (Environmental testing) issued by DNV (Report No. 2005-3044) ‘THIS IS TO CERTIFY that Kaiji Kyokai with approval No. accepted for the above type has been approved by Nippon N-880 and that products of the type will be ‘This certificate is valid until 29th November, 2015. Issued at Tokyo on 30th November, 2010, NIPPON KAIJI KYOKAL (1). HL. Takano e General Manager, Material and Equipment Department Initial approval date : 80th November, 2005‘Cerieate number CBA-017 Certfeat mimsve GEAMIRICATE OF TYPE TEST FOR OIL. CONTENT METERS INTENDED FOR BILGE ALARMS. CERTIFICAT O'AGREMENT PAR TYP DES DETECTEUR SD’ YDROCARBURES DESTINES AUX ALARMES POUR EAUX DE CALE 5-18 goer alarm 5-15 pom alerme Feeney that he ented mete, comprising the equipment listed below has been ceamined nd tested i accordance with the reqicemens of he Speciation contained in Pal ofthe Annex to the Guidelines tod Specfcatians contained in IMO resohaion MEDC 107009) Thee Connors ‘nly fran ol eaten meter refered o below repel ee dtecer dhydrocarburescomprenan les dément capris ai examin sours des este conformer ance dapslans des Pretegte eson | le de lo Parti de anes a Deceptions cntrme dani ebaon 1079 de TOMI, tara eet "et velebe que pour un detectew J tsdvotorburcs ih tpe deh tv desoce i coment mer supp by Bedanstims Elektronik AB, Gothenburg, Sweden Datgtew d hrdrocarbures Journ por sea Under ype and model designation _BlleMon 488 _ "pee desgmaton de male ed incorporating: Oi comtent meter analysing unit manufactured by Brtnnsnms Eero AB Plata anche ss dtecewr dhydrocarburs fabri par 'especificmionldrening numiess ‘eMosii18.10 ae:_1uasn004 Conformimen la seifationonschéna n? {lectanic section of of eanten meser manufactures by Batons Eesronic AB Eleuents dlecronique du deteccurddrycerturesfabrigué por (0 specfiaiondrawing aumbers BMOaIIS te: _sinsnane ‘alirméimen' 3 a speciicanonion schéma ni THE SYSTEM IS ACCEPTABLE FOR THE FOLLOWING APPLICATION: LE DISPOSITIP EST CONCL POUR LES UTILISATIONS SUIVANTES ‘The il sotent meter is acceptable for use witha 15 pom bilge alam in accotance with equation |4(7) Leder dhydrcuriure es ccepabl ot pote uils avec ve alorme 33 ppm pou ents de cle conforménen a régle 140) Thi Bilge Alam meci the speciation for 8S ppm unit, contin in the ‘Canadian Inland Water” in ceordance with te Ot Polaion Proven Repelaonn Sagas four en i cal sao ous snéetions pou wns wnité Spm, elon la “Norme de rendemen est spécifcations ‘exe de dopo elas pon nus de ce uilises sures noviresnaviguont dan area increaesconediennes” confordnes i eotonees is ee ollton par les bydeaccrbures “Test date ad reais and 1S ppm tess sper SGS INSTITUT FRESENIUS Cerificate No, 106 680739, dated Now 27°* 2006 Lr donner rises vonmentl fests per paconslt st epot Nt. 06-1005, dated Nov. 20th, 2008 “Standen for Performance und Test Speciation fr Bile Alarms for Us a {$00 OF HS Test CERTIFICATE SHOULD BE CARRIED ABOARD A VESSEL FITTED WITICTINS EQUIEMENT AT ALL-TAMES UnvexeMecone DU rassenr com PTWICAT D'ESSAIS DEFRALT SE TROUVER EN PERMANENCE A BORD O'UN WAVTRE AQUIPE De CE MATERIEL es LEE A PEECOA eo saan — es ra a Se in omen oe — Canadaf U. S. Department of Homeland Security United States Coast Guard Certificate of Approval coast Guard Approval Number: 162.050/9050/0 Expires: 07 December 2016 OTL POLLUTION PREVENTION EQUIPMENT ‘the following device has been tested in accordance IMO Resolution MEPC.107 (49) BRANNSTROM SWEDEN AB Uddevallagatan 14 $-41670 Gothenburg sweden BilgMon 498; 15 ppm Bilge Alarm This is to certify that the equipment listed has been examined and tested in accordance with the requirements of the specifications contained in annex 13 to the guidelines and specifications contained in INO resolution MEPC.107 (49). Equipment manufactured by Brannstroms Elektronik AB to specification no, aM041213.1 dated July 19, 2006 A copy of this certificate should be carried aboard a vessel fitted with this equipment at all times IMO Certificates of Type Approval do not expire and are valid for equipment manufactured at any time during the period of validity of this certificate Test data and results attached in the appendix. ‘This certificate documents compliance with 46 CFR 162.050, see END oe ‘TUS 18 TO CERTIFY THAT the above named manufacturer has submited tothe undersigned sasfctory evidence that the item specified herein complies ‘ith the applicable Iws and regulations as outlined onthe reverse side ofthis Cetifeate and approval is Hereby given. ‘This approval shall bein effect wnt the ‘expiration dat hereon unless seer canceled o suspended by proper author. GIVEN UNDER MY HAND THIS 7* DAY OF DECEMBER 2011, AT WASHINGTON D.C. Manila S.J.KBLLY, Chief, Engineering Division USS. Coast Guard Marine Safety Center (DEPT. OF HOMELAND SECURITY, USCO, COHG-10000 (Rey, 3.03): : <<" 8 INocGBoRTOONZ: oO mH CHINA CLASSIFICATION SOCIETY. CERTIFICATE OR TYPE APPROVAL FOR 15 PPM BILGE ALARM ‘Mhccriete sean the out of gree of The People's Republic of China This ister thatthe 15 ppm Bilge Alarm, comprising de eiuipinet ised below, has ben ‘examined and tested in accordance with the requirements ofthe specifications contaied in part 2 Of the annex tothe Guidelines and Specifications contained in IMO resolution MEPC. 107449). ‘This Certiicate fg valid only forthe 15 ppm Bilge Alam refered to below. 1Sppm Bilge Alarm Supplied by Brunstioms Elekvonke AB, Gothenbore Sweden Under type and model designation BilgMon 488 and incorporating 18 ppm Bilge Alarm analysing init manutaetied by Brannstromns Elektronik AB 'w specitetnssenblydroving No AMO4LI 18.10 die 1/2572004 Electr section of 13 ppm Bilge Alarm manufacired by Brinntins Elektronik A. to spectcatonaseibly rang No, BMO8111811 date 11252004 ‘Seainpie abe’pulnp masithoeeed ose oa os “*Sample conditioning unit manufaetired by to ipesificaiondessembly diawiing No-one dates + Deletes appropriate ‘The 15 ppm Bilge Ala is cepa for ase aesonane wth regulation 166). ‘A copy ofthis Certificate should be carried aboard vessel ited wit his 15, Digs Alum. “atall times. "Test data and resullsaticheid a8 appendix. 3 { Ba ‘China Classification Society. Gotlienburg, Sweden Dated this 06 dy oF uN. 2008POCCHACERA MOPCAOH PEIHCIP CYAONOACTRA RUSSIAN MARITIME REGISTER OF SHIPPIAG 241 CBYJETEJIbCTBO THIOBOM OJOBPEHME JL CAPHAJIMA3ATOPA O COMEPKAHHM HE@TH B CBPOCE (15 MJLE) CERTIFICATE OF TYPE APPROVAL FOR 15 PPM BILGE ALARM Hacroauowt ynocronepseren, yo curuamTop, sxnosaron epewenennoe mexe OGopyROBaKHe, NpOREpEH MH HeABITaN 8 cooraererain ¢ rpeGosastuner vacru 2 TIpunoxcns x PYkORORCTAY H TexinrecroM TpeBORAHNAM, COREPRAMLNMCR % peramouK MO MEPC.107(49), Hacronmee Conaerenserno seRersnremno Ton Geruamezropa, yrwmannoro oR. Tale to ceriy ta the 15 ppm bile slam, conprsbg the equipment lied Dele, bat been examined and tested in accordance withthe ‘quirements ofthe specications contained in par? of he Annex to the Gudeines and Speiicatons contained in IMO reschtion MPC: 107(45) This Cerificate is valid only far the 15 ppm bilge ati fee to below. CCarsamarop nana w wanemt BilgMon 488 . 15 pm bilge lam under pe and inde designation nocrannaerce Brénnstiéms Elektronik AB, Gothenburg, Sweden supplies by = - and incorporating ‘uranmatop conepaanns wedi, wxrorosneunt Brinnstrém 15 ppm ile la analysing unit manufactred by ‘no textoriecaam yeronsndeGopowony wepreny Me to specifieaionascebly drawing No. sMostiat0 aca te anemrpoimy conve curramnaTopa, maroroanemyne __Bannstrdms Elektronik AB, Gothenburg, Sweden ‘lectrosie section of 15 ppm bilge alam msnfactared by no Texuniteciam yenosienaleGopowmomy weprexy Ne 2 to speciicaioaassembly drawing No, a omoni38a4 para 25112004 ine no TexMHeIecKNM yenouumleGoportomy aepreny Ne te speciistionlasembly drawing Ro, ‘ {npetioorGoptoe-yerpotierse-vareroaneniioe . by “Float reper Date peepee