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Notes Specified value Measured value

Tightening torques
Cylinder head instructions
Cylinder head
Renew bolts Yes
Stage 1 Tighten 29 Nm
Stage 2 Tighten 49 Nm
Stage 3 Slacken off 90°
Stage 4 Tighten 64 Nm
Other engine tightening torques
Main bearings Renew bolts/nuts No
Main bearings Stage 1 27 Nm
Main bearings Stage 2 54 Nm
Big end bearings Renew bolts/nuts No
Big end bearings Stage 1 25 Nm
Big end bearings Stage 2 50 Nm
Oil pump to cylinder block 10 Nm
Sump bolts 6-7 Nm
Sump drain bolt 34 Nm
Flywheel/driveplate 50 Nm
Clutch pressure plate 24 Nm
Crankshaft pulley/damper centre bolt 40 Nm+60°
Camshaft sprocket/gear 78 Nm
Camshaft/rocker cover 10 Nm
Exhaust manifold to cylinder head 20 Nm
Exhaust downpipe to manifold 30 Nm
Water pump 10 Nm
Spark plugs 25 Nm
Fuel rail 20 Nm
Camshaft position (CMP) sensor 6-10 Nm
Lambda sensor (Oxygen) 34-44 Nm
Knock sensor (KS) 15-25 Nm
Engine oil pressure switch 29-39 Nm
Chassis tightening torques
66 Front hub 255 Nm
Rear hub 98-118 Nm
Steering wheel 40 Nm
Steering track rod end 50 Nm
Brake caliper to carrier Front 22-31 Nm
Brake caliper carrier to hub Front 69-78 Nm
Road wheels 78 Nm

Autodata Note 66

Use new nuts and bolts.

Manufacturer: Rover Model: CityRover 1,4 © Autodata Limited 2010

Engine code: Tata 475 SI Output: 62 (85) 5500 Valid forever. 21/04/2013
Tuned for: R-Cat Year: 2003-05 V8.500-
 Tightening sequence

Manufacturer: Rover Model: CityRover 1,4 © Autodata Limited 2010

Engine code: Tata 475 SI Output: 62 (85) 5500 Valid forever. 21/04/2013
Tuned for: R-Cat Year: 2003-05 V8.500-