MANUFACTURER OF :- METAPOW SUGAR MACHINERY INDUSTRIES PROCESS EQUIPMENTS: BOILER ACCESSORIES, SUC HAS DEAERATORS, OPHUNITS, DOSING SYSTEMS, W-1G3, ‘S" BLOCK MLLD.C. BHOSARI, PUNE-411 026. PH. & FAX 7120388, Email. — metapowind @vsnl.net CONTENTS 1) TECHNICAL SPECIFICATION 2) INSTALATION AND COMMISSIONING 3) PREVENTIVE MAINTENANCE @)METAPOW MANUFACTURER OF SUGAR MACHINERY INDUSTRIES PROCESS EQUIPMENTS. BOILER ACCESSORIES, SUC HAS DEAERATORS, OPHUNITS, DOSING SYSTEMS, W-i43, ‘ BLOCK M.LD.C. BHOSARI, PUNE-411 026. PH. & FAX 7120388, Email. metapowind @vsnl.net INSTRUCTION MANUAL CHEMICAL DOSING SYSTEM CHEMICAL DOSING SYSTEM CONSIST OF CHEMICAL DOSING TANK WITH OR \WITHOUTMOTORISED AGITATOR. TWO NUMBER METERING PUMP WITH ELECTRIC MOTOR (ONE. STANDBY ) ALL PIPING ARE IN SS'304/SA 106 GRB WITH BALL VALVE, COMPLETE UNIT IS. MOUNTED ON BASE FRAME. CHEMICAL DOSING SYSTEM ARE REQUIRED TO MAINTAIN WATER QUALITY [AT DESIVABLE DEGREE. 1) H. P, DOSING SYSTEM ‘TRIDOSIUM PHOSPHATE IS TO BE IN BOLIER DRUM TO MINIMISE DEPOSITION OF HARD SCALE, NOT TO AFFECT THE HEAT TRANSFER 2) L. P. DOSING SYSTEM ‘SODIUM SULPHITE OR HYDRAZINE IS USED FOR TRACED OXYGEN REMOVEL FROM BOILER FEED WATER IN DEAERATOR INSTRUCTION BEFORE PUT INTO OPERATION : 1) CHECK OIL QUANTITY IN PUMPS FILL THE PUMPS UPTO THE MARKING OIL TO BE USED. ‘8) INDIAN O1L 'SERAMECH 460 B) HINDUSTAN PETROLIUM- ~ ENKLO 460 © BHARATPETROLIUM. ~ HYDROL 480 = BHARAT CABLE 460 2) SET THE STROKE ADJUSTMENT AT THE MINIUM SETTING. 3) SOLUTION OUTLET VALVE & PUMP INLET VALVES SHOULD BE IN OPEN POSITION. 4) ELECTRIC MOTOR CONNECTION ARE TO BE MADE. 5) PUMP ROTATED IN DIRECTION INDICATED ON PUMP. 6} START THE PUMP, RUN FOR SINUTE OBSERVE RUNNING PROPERLY, WITHOUT ANY. NOISE, RUN FOR 10-20 MINUTES SET THE STROKE FOR $0% RUN FOR 10-20 MINUTES. OBSERVE PRESSURE GAUGE SETTING AND PRV SETTING. 1) AGITATOR = START THE AGITATOR BEFORE PUMP STARTS, SEE THE ROTATION OF AGITATOR, DIRECTION MARKED ON AGITATOR BODY. OBSERVE SOME PERIOD & PUT COMPLETE, UNIT ON OPERATION. DO.NOT RUN AGITATOR DRY, SOLUTION IN TANK SHOULD BE MINIUM 3/4 NORMAL WATER LEVELMANUFACTURER OF METAPOW SUGAR MACHINERY INDUSTRIES PROCESS EQUIPMENTS BOILER ACCESSORIES, SUC HAS DEAERATORS, OPHUNITS, DOSING SYSTEMS, ment’ 'S' BLOCK M.LD.C. BITOSART, PUNE-AII 026, FL FAX 7120388, Email. metapowind @vsni.net COMISSIONING A) CHECK LIST BEFORE COMMISSIONING. 2) OILIN PUMP - LEVEL OF OWL SHOULD BE UP TO-THE MARK 2) COUPLING - GRUB scREW TIGHTENED 3) GREASING FoR AGITATOR BEARING 4) ALLBOILTS ARE TIGHTENED 8) ELECTRICAL CONNECTIONS To BE CHECKED FoR MOTORS OPEN THE WATER INLET VALVE. PUT WATER INTHE TANK WITH CHEMICALS (© START THE PUMP WICH ISTO BE PLT INTO OPERRATIONS Ste THE DIRECTION OF PUMP 1S CORRECT AS PER MARKING. P) START THE AGITATOR, SEE THE DIRECTION OF ROTATION AS PER MARKING. DO NOT REN THE AGITATOR DRY. MAINTENCE :- FOR PUMPS AND AGITATOR REFER INSTRUCTION MANUALS ENCLOSED,