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SHANGHAI ELECTRIC

TP -1000
Mr. M. Bllal Ahmed Mirza Name Zheng Huazhen
Director & Head of PID Department Shanghai Electric TP1000-03 Project
K Electric Limited Telephone +86 (21) 52371666*217
First Floor, Left Wing, BOC Building, Fax
KE - House E-mail zhenghz@spld,com,cn
39-B, Sunset Boulevard, Your letter of
DHA - 2 Karachi.
Pakistan our reference SEfTP1000 -03/AANKE/LG/0409
Date November 21. 2017
Tel: +92-21-38709132 ext

TP-1000-03
Project Title SUPPL Y CONTRACT
Project Description Details of project

SUBJECT: Submit the Factory Test Report and Application for Notice to Delivery of 1 Nos.
Wuhan Siemens Power Transformer under Valika Substation

Dear Sir,

The factory test of Wuhan Siemens power transformer under Valika Substation has been
successfully performed as per approved test procedure, we hereby submit the test report for your
kindly approval and apply for Notice to Delivery of 1 Nos. Wuhan Siemens power transformer
under Valika substation.

If there's anything not clear, please do not hesitate to contact us.

Best Regards!

Zheng Huazhen
Project Manager/Home Project Office
Shanghai Electric

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Shanghai Electric Group Co,. Ltd.
'1'>~L,Il;l;r.FS{m8'i htB'11,(>AIJ)'30f: 30F, Shanghai Moxdo CellI",. No,8 Xing Yi Rood, PRC (200336)

Td 1><':,21-52082266 Fox 8<'>21.5208 210:; hflpiiwww,$hw'ghni.ei,'ctn<.(om

.. _________________________________________•
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SIEMENS

NO.: 100946

Test Report·

Product Power Transformer

Type TLSN7652

Product No.: V100946

Project : Pakistan KE project

Designed by:

Checked by:

Approved by:

Siemens Transformer (Wuhan)Co' l Ltd., P.R. of China

 s Test report
Serial No.: 100946

Content

1. Rating and Specification.......... ..................................................................................................................2

2. Test standard ............................................................................................................................................2

3. Leak testing with pressure for liquid·immersed transformers................................................................... 3

4. Test of transformer oil ..............................................................................................................................3

5. Measurement of voltage ratio and check of phase displacement .............................................................4

6. Measurement of winding DC resistance.................................................................................................... 5

7. Measurement of d. c. insulation resistance between each winding to earth, and check of the core and

frame insulation ...................................................................................................................................................6

8. Capacitive bushing test .............................................................................................................................6

9. Measurement of dissipation factor (tan6) of the insulation system capacitances, and determination of

capacitances windings·to·earth ............... .............................................................................................................7

10. Measurement of no-load loss and current at 90%, 95%,100%,105%, 110% of rated voltage .... ................. 7

11. Operation test on on-load tap-changer..................................................................................................... 8

12. Measurement of short-circuit impedance and load loss.. .......................................................................... 8

13. Lightning impulse test ...............................................................................................................................9

14. Applied voltage test ....... ......................................................................................................................... 12

15. Induced-voltage test with partial discharge measurement (IVPD) .......................................................... 13

16. Auxiliary wirings check............................................................................................................................ 14

17. Current transformer test ......................................................................................................................... 15

18. Frequency response analysis test............................................................................................................ 17

19. Test conclusion ....................................................................................................................................... 17

Appendix:

1. Transformer sweep frequency response analysis report

Siemens Transformer (Wuhan) Co., Ltd., P.R. ofChina 1/17

51 s Test report Serial No.: 100946

1. Rating and Specification

Rated Power: 40000/40000/13400 kVA at ONAF

31500/31500/10550 kVA at ONAN

Rated voltage: 132 ±l2 x 1.25% / 12 / 12 kV

Rated current: 175.0/1924.5/644.7 A at ONAF

137.8/1515.5/507.6 A at ONAN

Rated frequency: 50Hz

Connection symbol: YNynO+d11

Type of cooling: ONAN / ONAF (78.75% / 100%)

Insulation level: HV Um 145/ SI 540/ LI 650/ LlC 715 / AC275 kV

HVN Um 145/ LI 650 / AC275 kV

LV Um 24/ Ll125 / LlC140 / AC50 kV

LVN Um 24/ Ll125 / AC50 kV

AW Um 24/ Ll125 / LlC140 / AC50 kV

2. Test standard

IEC 60076-1-2011 Power Transformers-Part 1: General

IEC 60076-2-2011 Power Transformers-Part 2: Temperature rise for liquid immersed trans­

formers

IEC 60076-3-2013 Power Transformers-Part 3: Insulation levels, dielectric tests and external

clearances in air

IEC 60076-4-2002 Power Transformers-Part 4: Guide to the lightning impulse and switching

impulse testing-Power trans formers and reactors

IEC 60076-10-2016 Power Transformers-Part 10: Determination of sound levels

IEC 60076-18-2012 Measurement of frequency response

IEC 60296-2012 Fluids for electro technical applications - Unused Mineral insulating oils for

transformers and switchgear

IEC 61181-2012 Mineral oil-filled electrical equipment-Application of dissolved gas analysis

(DGA) to factory tests on electrical equipment

IEC 60422-2013 Mineral insulating oil electrical equipment - Supervision and maintenance

guidance

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 2/17

SIE ENS Test report Serial No.: 100946

3. Leak testing with pressure for liquid-immersed transformers

leakage
Supplied pressure
Test method Position test time Test result
(kPa) (h)

Supplied dry Oil pressure of the No leakage and no

100 24
compressed ai r bottom damage

4. Test of transformer oil

Breakdown voltage tan 0 at 90°C Water content

(kV) (%) (ppm)

83,0 0,11 3.0

Chromatography Analysis
CO
(ppm)

Before all the tests 0.2 o o o 0.2

After dielectric tests 0.6 0.7 119.7 0.2 o o o 0.2

* C1 +C2 are organic gas, C1 is CH4 gas. C2 are C2H4. C2H6. C2H2 mixed gas

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China

SI s Test report Serial No.: 100946

5. Measurement of voltage ratio and check of phase displacement

(H.V.) (L.V.) Calculated Measured error (%)

Voltage voltage
Tap Voltage (V) ratio AB/ab BC/bc CA/ca
(V)
1 151800 12.650 0.17 0.13 0.17

2 150150 12.512 0.16 0.13 0.16

3 148500 12.375 0.16 0.14 0.15

4 146850 12.238 0.1 0.12 0.16

5 145200 12.100 0.15 0.12 0.14

6 143550 11.962 0.15 0.10 0.15

7 141900 11.825 0.14 0.11 0.14

8 140250 11.688 0.13 012 0.13

9 1 11.550 0.13 .10 0.14

10 11.413 0.14 0.10 0.14

11 11.275 0.12 0.11 0.13

12 133650 11.138 0.13 0.10 0.13

138 132000 12000 11.000 0.12 0.09 0.12

14 130350 10. 0.12 0.11 0.13

15 1287 10.725 0.13 0.11 0.12

16 127050 10.588 0.12 0.10 0.12

•

17 125400 I 10.450 0.12 0.10 0.13

18 123750 10.313 0.13

0.12
~
0.09
0.12

0.12
19 122100 10.175

20 120450 10.0 0.12 0.09 0.11

I

21 118800 9.9000 0.12 0.10 0.12

22 117150 9.7625 0.12 0.10 0.12

23 115500 9.6250 0.12 O. 0.12

24 113850 9.4875 0.12 0.10 0.12

25 112200 9.3500 0.11 0.09 0.12

Connection symbol: YNynO+d11

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 4/17

 Test report Serial No.: 100946

6. Measurement of winding DC resistance

Temperature of oil:19.7 °C

Measured value (n) Max Unbalance rate

Winding Tap
A-N B-N C-N (%)

1
2
0.9477
0,9301
0.9476
0.9298
0 9490
0.9312
3 0.9122 0.9121 0.9133
4
5
0.8944
0.8768
0.8944
0.8766
~ 0.8775
•
6 0.8589 0.8590 0.8595
7 0.8411 0.8412 0,8418
8 0.8234 0.8235 0.8238
9 0.8053 0.8058 0,8061
10 0.7879 0,7881 0.7882
•

11 0.7697 0.7701 0.7704

I
12 0.7520 0.7523 0.7525
H.V. 13B 0.7330 0.7330 0.7323 0,15
14 0.8301 0.8300 0.8312
15 0.8122 0.8122 0.8134
16 0.7944 0.7944 0.7954
• I
17 0.7767 0.7768 0.7776
18 0.7589 0.7592 0.7597
19 0.7411 0.7414 0.7419
20 0.7235 0.7237 0.7240
21 0.7054 0.7059 0,7062
22 0,6879 0.6882 0.6883
23 0.6697 0.6704 0.6705
24 0,6521 0,6525 0.6526
25 0.6334 0,6334 0.6328
a-n b-n c-n
L.V. 0.82
I 75 0.005722
A.w. 0.1854
I

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 5/17

 ENS Test report Serial No.: 100946

7. Measurement of d. c. insulation resistance between each winding to earth, and check of the core and
frame insulation
Temperature of oil: 19.3 °C
Insulation resistance (MO)
Measurement
part
AW- HV&LV&G LV- HV&AW&G HV- LV&AW&G HV&LV- AW& G HV&AW- HV&G HV&LV&AW-G

R155 8140 7760 14600 9650 5090 10300

R60S 26300 22700 30300 23900 14900 25800

RlOmin 43395 40860 53020 40680 26820 41280

RsoJRlSS 3.23 2.92 2.08 2.47 2.93 2.51

R600sf 1.65 1.80 1.75 1.70 1.80 1.60

Core -G 15180 MO

Clamp -G 12590 MO

8. Capacitive bushing test

Temperature of oil: 19.3 °C

Capacitance
Serial No. Type tano (%)
(pF)

~RDLW-145/1250-4 0.243 544.4

1707335 BRDLW-145/1250-4 0.224 556.0

1707336 BRDLW-145/1250-4 0.246 556.7

1707338 BRDlW-145/1250-4 0.250 553.6

Siemens Transformer (Wuhan) Co., ltd., P.R. of China 6/17

 Test report Serial No.: 100946

9. Measurement of dissipation factor (tan6) of the Insulation system capacitances, and determination of ca­
pacitances windlngs-to-earth
Temperature of oil: 19.3 °C

Measurement part tano (%) Capacitance (pF)

AW- HV&LV&G 0.277 15510

LV- HV&AW&G 0.196 13130

/
HV- LV&AW&G 0.202 8428

HV&LV-AW&G 0.193 13960

HV&AW-HV&G 0.236 23740

HV&LV&AW-G 0.268 12510

10. Measurement of no-load loss and current at 90%, 95%,100%,105%, 110% of rated voltage

Mean value r.m.s. value No load current No load loss( kW )

Tap %
(kV) (kV) (A) (%) Measure value Corrected value

90 1.02 0.053 16.75 16.75

95 1.14 0.059 19.22 19.23

13B 100 11.996 11.977 1.45 0.075 22.45 22.48

105 12.601 12.536 2.52 0.13 26.67 26.81

110 13.231 13.052 5.56 0.29 31.38 31.80

Siemens Transformer (Wuhan) Co., ltd., P.R. of China

51 s Test report Serial No.! 100946

11. Operation test on on-load tap-changer

Manufacturer: MR

Type: MI1I350Y-170!C-14273G

Serial NO.: 1779305

Operation test:

(1) With the transformer un-energized, eight complete cycles of operation (a cycle of operation goes

from one end of the tapping range to the other, and back again).

(2) With the transformer un-energized, and with the auxiliary voltage reduced to 85% of its rated

value, one complete cycle of operation.

(3) With the transformer energized at rated voltage and frequency at no load, one complete cycle of

operation.

(4) With one winding short-circuited and, as far as practicable, rated current in the tapped winding,

10 tap-change operations across the range of two steps on each side from where a coarse or revers­
ing changeover selector operates, or otherwise from the middle tapping.

Above service test all normal.

12. Measurement of short-circuit impedance and load loss

Reference Supplied Measured Load loss at 75°C

Impedance
Power Measurement Tap current voltage Measured value
(%)
(MVA) part (A) (kV) (kW)

1 126.17 12.639 22.06 191.53

40 HV- LV 13B 109.64 16.354 19.77 185.87

25 91.501 20.137 18.38 196.47

1 126.17 12.639 17.37 117.08

31.5 HV- LV 13B 109.64 16.354 15.59 116.01

25 91.501 20.137 14.47 122.43

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 8/17

 s Test report Serial No.: 100946

13. Lightning impulse test

Full wave
Tested
Conclusion
terminal Voltage (Tl/T2)
Tap
(kV) (Ils)
A 1 650 1.28/43.8

B 13B 650 1.30/43.2

C 25 650 1.33/41.9
Passed
a - 125 1.52/52.5

b - 125 1.51/52.3

c - 125 1.51/52.0

Full wave waveforms of lightning impulse test as follow:

Siemens Transformer (Wuhan) Co., ltd., P.R. of China 9/17

 s Test report Serial No.: 100946

Siemens Transformer (Wuhan) Co., ltd., P.R. of China 10/17

 s Test report Serial No.: 100946

.'.~,-------"'---' .. ~----------.----- ..- - - - - ­ I

Siemens TransfOrmer (Wuhan) Co., ltd., P.R. of China 11/17

 s Test report Serial No.: 100946

14. Applied voltage test

Voltage supplied Test voltage Frequency Duration

Earthed Conclusion
to (kV) (Hz) (s)
All remaining
HV & HVN windings, core 275 50 60
and clamp
All remaining
LV & LVN windings, core 50 50 60 Passed
and clamp
All remaining
AW windings, core 50 50 60
and clamp

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 12/17

 Test report Serial No.: 100946

IS. Induced-voltage test with partial discharge measurement (IVPD)

30s

,1.;&· '.1, 5mln

1 rnin

Test voltage Quantity of partial discharge

Time sequence (pC)
(To ground)
(min)
(kV) A B C

I O.4 x Ur/.J3 30.5 23 16 16

0 l.2xUr/.J3 91.5 24 18 18

1 1.2xUr/.J3 91.5 24 18 18

0 1.58xUr/.J3 120.4 21 20 20

5 1.58 xUr/.J3 120.4 21 20 20

305 2.0xUr/.J3 152.4 25 24 24

0 1.58 x Ur/.J3 120.4 23 22 21

5 1.58xUr/.J3 120.4 23 22 21

10 1.58 xUr/.J3 120.4 23 22 21

15 1.58 xUr/.J3 120.4 22 24 22

20 1.58 xUr/.J3 120.4 22 24 22

! 25 1.58 xUr/.J3 120.4 22 23 23

30 1.58x ur/.J3 120.4 22 23 23

35 1.58 x ur/.J3 120.4 22 23 23

40 1.58xUr/.J3 120.4 22 23 23 I

45 1.58xUr/.J3 120.4 22 23 23

50 1.58 xurl.J3 120.4 22 23 23

55 1.58 xUr/.J3 120.4 22 23 23

60 120.4 22 23 I 23
1.58xU r1.J3
0 1.2 xurl.J3 91.5 20 19 19

1 1.2 xurl.J3 91.5 20 19 18

I 0.4 xurl.J3 30.5 20 I 19 18

Result I I 22 23 23
Note: HV side IS at tap 13B (rated tap); Test frequency: 200Hz

Siemens Transformer (Wuhan) Co., ltd., P.R. of China 13/17

 Test report Serial No.: 100946

16. Auxiliary wirings check

16.1 Point to point check

Device Check basis Conformity

All auxiliary wirings Schematic diagram Yes

16.2 Insulation withstand test

Voltage supplied Test voltage Frequency Duration

Conclusion
to (kV) (Hz) (s)
Auxiliary wiring
2 50 60
terminals
Passed
CT secondary
2.5 50 60
wirings

16.3 Functional test

Device name Conformity Device name Conformity

Trip top oil temp. Failure of Fans group 2

Trip(HV) Winding temp. Failure of Spare fans

Trip(LV) Winding temp. AC 400V power 1 failure

Trip Buchholz relay for tank AC 400V power 2 failure

Trip Pressure relief valve for tank Heater & light power failure

Trip Protection relay for OLTC Socket power failure

Main tank breather power fail­
Alarm top oil temp.
ure
Alarm(HV) Winding temp. OLTC breather power failure
Yes Yes
Alarm(LV) Winding temp. Control power failure
Dial type thermometer power
Alarm Buchholz relay for tank
failure
Alarm Pressure relief valve for tank o LTC AC400V power failure

~ Alarm oil level indicator for OLTC

AC 400V power 1 in service

AC 400V power 2 in service

Alarm protection relay Running Fans group 1

Fans group 1&2 auto & manual •

Running Fans group 2
I

Failure of Fans group 1 I

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 14/17

 Test report Serial No.: 100946

17. Current transformer test

Phase: HV-A
Primary
Secondary current
Measured terminal current PolarIty
(A)
(A)
Type:LRB-145 I SerIal NO.: 1756153
ISI-1S2 200 1 Subtractive

Phase: HV-8
PrImary
Secondary current
Measured terminal current Polarity
(A)
(A)
Type:LRB-145 I Serial NO.: 1756150
IS1-1S2 200 1 SubtractIve

Phase: HV-8
Primary
Secondary current
Measured terminal current Polarity
(A)
(Al
Type:LR-145 I Serial NO.: 1756168 i
2S1-2S2 230 2 Subtractive

Phase: HV-C
Primary
Secondary current
Measured terminal current Polarity
(A)
(A)
Type:LRB-145 I Serial NO.: 1756151
IS1-1S2 200 1 Subtractive

Phase' HV·N
Primary
Secondary current
Measured terminal current Polarity
(A)
(A)
Type:LRB-145 I Serial NO.: 1756154
IS1-1S2 200 1 Subtractive

Phase: HV-N
Primary
Secondary current
Measured terminal current Polarity
(A)
(A)
Type:LRB-145 I Serial NO.: 1756152
2S1-2S2 200 1 Subtractive

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 15/17

51 s Test report Serial No.: 100946

Phase: LV-a
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LRB-24 I Serial NO.: 1756211
1S1-1S2 2500 5 Subtractive

Phase: LV-b
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LRB-24 I Serial NO.: 1756210
1S1-1S2 2500 5 Subtractive

Phase: LV-b
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LR-24 I Serial NO.: 1756228
251-2S2 2120 2 Subtractive

Phase: LV-c
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LRB-24 I Serial NO.: 1756213
1S1-1S2 2500 5 Subtractive

Phase: LV-n
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LRB-24 I Serial NO.: 1756212
1S1-1S2 2500 5 Subtractive

Phase' LV-n
Primary
Secondary current
Measured terminal current Polarity
(A)
(AI
Type:LRB-24 I Serial NO.: 1756214
1S1·1S2 2500 5 Subtractive

Phase: aw2
Primary
Secondary current
Measured terminal current Polarity
(AI
(AI
Type:LRB-24 I Serial NO.: 1756247
1S1-1S2 500 5 Subtractive

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 16/17

 Test report Serial No.: 100946

Phase: cwl
Primary
Secondary current
Measured terminal current Polarity
(A)
(A)
Type:LRB-24 I Serial NO.: 1756246
lSl-lS2 500 5 Subtractive

18. Frequency response analysis test

See report of transformer sweep frequency response analysis in appendix

19. Test conclusion

Test passed.

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China 17/17

 Frequency Response Analysis Report

Customer Pakistan KE Project Substation Pakistan KE Project

Winding High voltage windings Serial No. -----------
100946
State Integrity after assembly Tap ------------
1 i
-
T est Equipment
.............. -----_._.­
FRAX-99
--_._.­
Test Date 2017/11/16 I
Magnitude

·10

·20

iii'
E·30
$
~
40

-50

-60

.~
o 200k 400k 600k 800k 1M 1.2M 1.4 M 1.6M 1.8 M 2M
~Hz)

Conclusion: passed

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China

 Frequency Response Analysis Report

Customer Pakistan KE Project Substation Pakistan KE Project

Winding Low voltage windings Serial No. 100946
State Integrity after assembly Tap NA
Test Equipment FRAX-99 Test Date 2017/11/16
Magnitude

-5

-10
I
-15

co
"0
ii -20
~

-25

-30

-35
L
0 200k 400k 600k 800k 1M 1.2 M 1.4M 1.6M 1.8 M 2M

Conclusion: passed

Siemens Transformer (Wuhan) Co., Ltd., P.R. of China