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Disperse Dyes For Polyester Dyeing Method
Disperse Dyes For Polyester Dyeing Method
Disperse Dyes For Polyester Dyeing Method
Dyeing Process:
Polyester textiles require a Heat Setting operation before dyeing. Heat
setting eliminates the internal tensions within the fiber generated during
manufacture and the new state can be fixed by rapid cooling. This heat
setting fixes the fabrics in the relaxed state and thus avoids subsequent
shrinkage or creasing of fabric. Read Heat Setting Process ...
Dyebath Setting & dyeing:
Set up the dyebath with the following auxilaries and chemicals:
Lyogen DFT = 0.5 gpl
Sandozen PES = 1.0 gpl
Acetic Acid = 1 gpl
Check pH to 5.5 to 6.0
- Set the dyebath with the above materials. Raise the temperature to
50°C and run for 10 minutes.
- Dissolve the dyestuff with soft water at 50°C and filter it.
- Add the dyestuff slowly in to the bath. Check the pH to 5.5. to 6.
- Raise the temperature to 115°C at 2°C per minute and run 10 minutes.
- Raise the temperature further from 115°C t0 135°C at 0.5°C per minute.
- Hold for 45 to 60 minutes according to the depth of the shade.
- Lower the temperature to 80°C and drain the bath.
- Do Hot Wash (70°C) for 10 minutes followed by cold wash.
Reduction Clearing:
This is the process to improve the fastness of the dyed material by removing all the
dyestuff that is superficially adhearing to the fabric and staining the cotton portion of
the blend. The following method is found to be most suitable for any depth of dyeing.
Recipe:
Cyclonon ECO = 2 gpl
Acetic Acid = 2 gpl
Treat the fabric at 70°C for 20 minutes. Do hot wash and cold wash. Drain and
unload the batch.
3. Thermosol dyeing
Thermosol dyeing is a continuous dyeing method which is applied mainly for the
polyester/cotton blended materials. General dyeing condition is as follows.
Dye and 0.5-2g/L of migration inhibiter (for example, sodium alginate) and also
wetting agent if necessary are added to the padding liquor.
Squeezing is carried out 1dip 1 nip at room temperature, pick up 65-70%. Drying at
70-90_C.
After padding and intermediate drying, thermosol fixation is carried out by dry
heating for 60-120 sec. at 180- 210°C depending on the form of the material and
type of disperse dyes.