1.metal and Ceramic Structures PDF

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8/25/2008

MSE 280: Introduction to Engineering Materials

Metal and Ceramic Structures


Reading: Chapter 3
Part 1
– Defining ordered atoms in crystalline solids.
Unit cells, unit vectors, Coordinates, directions, planes,
close packing…
– Densities: Crystal density, Line density, Planar density
– Crystal symmetry and families
– Crystallography

Part 2
– Ionic crystals.
– Lattice energy.
– Silica & silicates.
– Carbon
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

ENERGY AND PACKING


• Non dense, random packing Energy

typical neighbor
bond length

typical neighbor r
bond energy

• Dense, regular packing Energy

typical neighbor
b d llengthh
bond

typical neighbor r
bond energy

Dense, regular-packed structures tend to have lower energy.


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© 2007, 2008 Moonsub Shim, University of Illinois From Callister 6e resource CD. MSE280

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Packing atoms together


Crystalline materials...
• atoms pack in periodic, 3D arrays
• typical
t i l of:f -metals
-many ceramics
-some polymers crystalline SiO2
Adapted from Fig. 3.18(a),
Callister 6e.

Si Oxygen
Noncrystalline materials...
• atoms have no periodic packing
• occurs for: -complex structures
-rapid cooling
"Amorphous" = Noncrystalline noncrystalline SiO2
Adapted from Fig. 3.18(b),
Callister 6e. 3
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystalline materials: Unit Cell

Unit Cell: The basic structural


unit of a crystal structure. Its
geometry and atomic positions
define the crystal structure.

Note: more than one unit cell


can be chosen for a given
crystal but by
convention/convenience the
one with the highest symmetry
is chosen.

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Unit cells and unit vectors

Lattice parameters
v axial lengths: a, b, c
c interaxial angles: α, β, γ
v v v
unit vectors: a b c
v
b In general: a≠b≠c
α≠β≠γ

v
a

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Unit Cells: Bravais Lattices

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(trigonal)

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Unit cell types

Primitive Face-centered

Body-centered End-centered

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Number of atoms in a unit cell

Simple cubic

8 atoms but each atom is


shared by 8 unit cells.

→ 1 atom p
per unit cell

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Coordination Number
Number of nearest neighbor atoms

Simple cubic: coordination number = 6

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Atomic Packing Factor (APF)

Vol. of atoms in unit cell


APF =
Vol. of unit cell

Depends on:
• Crystal structure.
• How “close” ppacked the atoms are.
• In simple close-packed structures with hard
sphere atoms, independent of atomic radius

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Close packing of atoms


Consider atoms as hard spheres.

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Face-Centered Cubic (FCC)

Atoms at the corners of the cube


+
Atoms at the center of each face

a a = ||unit vector||
4R
R = atomic radius

a 2 + a 2 = ( 4 R )2
a a = 2 2R

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Face-Centered Cubic (FCC)

Adapted from Fig. 3.1(a),


Callister 6e.

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Number of atoms in an FCC unit cell

• Each corner atom


contributes as 1/8.
1/8
There are 8 corner atoms in
an FCC unit cell.

• Each face atom


contributes as 1/2.
There are 6 face atoms.

1 1
× 8( corner _ atoms ) + × 6( face _ atoms ) = 4 atoms / unit _ cell
8 2
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Coordination number for FCC

2 2R
6
2R 9 10
5
2 2R 2 3
1 4
7
12 11
8

Total 12 nearest neighbor atoms


Coordination number = 12

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8/25/2008

Atomic packing factor (APF) for FCC

2 2R

2R

2 2R

a 4R

⎛4 ⎞
Vatoms = 4⎜ πR 3 ⎟
⎝3 ⎠
a Vunit _ cell = a = (2 2 R) = 16 2 R 3
3 3

⎛ 16 3 ⎞
⎜ πR ⎟
APF =
Vatoms
=⎝
3 ⎠ = π = 0.74 Independent of R and a!
Vunit _ cell 16 2 R 3
3 2
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Summary for FCC

||unit vector|| = a = 2 2R
4 atoms/unit cell
Coordination number = 12
a 4R
APF = 0.74

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Body-Centered Cubic (BCC)

2a

Atoms at the corners of the cube


+
Atom at the center of the cube
a 4R

( )
a2 + 2 a
2
= (4 R )2
4R
a=
3
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Body-Centered Cubic (BCC)

From Callister 6e resource CD.

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Number of atoms in a BCC unit cell

• Each corner atom


contributes as 1/8.
1/8
There are 8 corner atoms in
an FCC unit cell.

• The center atom


contributes as 1.
There is only 1 center
atom
atom.

1
× 8( corner _ atoms ) + 1 ×1( center _ atom ) = 2 atoms / unit _ cell
8
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Coordination number for BCC

2 3

1 4
Total 8 nearest neighbor atoms
Coordination number = 8

6 7

5 8

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Atomic packing factor (APF) for BCC


⎛4 ⎞
2a Vatoms = 2⎜ πR 3 ⎟
⎝3 ⎠
a 2 + ( 2a ) 2 = (4 R) 2
4R
a=
3
a 4R
4R 64 R 3
Vunit _ cell = a 3 = ( )3 =
3 3 3

⎛8 3⎞
⎜ πR ⎟
APF =
Vatoms
=⎝
3 ⎠ = 3π = 0.68
Vunit _ cell 64 R 3
8
3 3

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Summary for BCC

2a
4R
||unit vector|| = a=
3

2 atoms/unit cell
a 4R
Coordination number = 8
APF = 0.68

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Hexagonal Close-Packing (HCP)

Find a, c, number of atoms/unit cell, coordination number, and APF for HW.
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Point Coordinates
to define a point within a unit cell….
Essentially same as Cartesian coordinates except values of x, y, and z
are expressed as fractions of the magnitude of unit vector(s) (and x, y,
and z not necessarily orthogonal)
orthogonal).
pt. coord.
z x (a) y (b) z (c)
b
A 0 0 0
a
B 1 0 0

C 1 1 1
y
c
D 1/2 0 1/2
= point “A” = origin
= point “B”
x
= point “C”
= point “D” 26
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic Directions
To define a vector:
1. Start at the origin.
2 Determine length of vector projection in each of 3 axes in units
2.
(or fractions) of a, b, and c.
3. Multiply or divide by a common factor to reduce the lengths to
the smallest integer values.
4. Enclose in square brackets: [u v w] where u, v, and w are
integers.
Along unit vectors: a b c

Note: in any of the 3 directions there are both positive and negative
directions.
Negative directions are denoted with a “bar” over the number.

e.g. [1 1 1]
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Example 1: Assign the coordinates to the following


crystallographic direction

z Along x: 1 a

b
Along y: 1 b
a Along z: 1 c

c y
[1 1 1]
x

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Example 2: draw [1 1 0] direction.

1 unit vector length along x

-1 unit vector length


g along
gy
z
0 unit vector length along z

b
a

c y

[1 1 0]
x origin

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Note: for some crystal structures, different directions can


be equivalent.

e.g. For cubic crystals:

[1 0 0], [ 1 0 0], [0 1 0], [0 1 0], [0 0 1], [0 0 1 ] are all


equivalent
Families of crystallographic directions
e.g. <1 0 0>

Angled brackets denote a family of


crystallographic directions.

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Families and Symmetry


• Which directions belong in the same family is determined by the
crystal symmetry.
• What is symmetry?
• Which
Whi h one iis more symmetric?
ti ?
a c
a a

a b
• The more symmetry operations there are the more symmetric it is.
1 3
1 1
and etc…
3 2 2 1
3 2 2 3
equivalent
equivalent
• Which is more symmetric, cubic or tetragonal?
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Families and Symmetry


Cubic symmetry z
z

[010]
Rotate 90o about z-axis
y
y
[100]

x
x
z
Rotate 90o about yy-axis [001]

Symmetry operation
can generate all the y Similarly for other
directions within in a equivalent directions
family.
x 32
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic directions for


hexagonal crystals
Consider vectors q and r….
If we keep the 3-coordinate system:
v
z q = [1 0 0]
v
r = [1 1 0]

Different set of indices. However,


these two vectors are equivalent
y by symmetry (i.e. via 60o rotation).
v
r
v
q
x Choose a 4-coordinate system!

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystallographic directions for


hexagonal crystals
In the Miller-Bravais (4 axes) coordinate system, We
have: v
q = [2 1 1 0]
z

a2

Although the length is


a3
v
q different the direction is the
a1 same.
2 along a1
-1 along a2 -1 along a3
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic directions for


hexagonal crystals
v
Similarly for r, in the Miller-Bravais (4 axes) coordinate
system, we now have: v
r = [1 1 2 0]
z

a2
-2 along a3
v
a3 r 1 along a2 Again, consistent direction.
a1
1 along a1

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystallographic directions for


hexagonal crystals
Miller-Bravais (4 axes) coordinate system
We now have:
z v
q = [2 1 1 0]
v
r = [1 1 2 0]

a2

Indices are now consistent


v
v r within the family, but where do
a3 q
a1 these numbers come from?

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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To transform 3 indices to 4 indices


[u’ v’ w’] [u v t w]

u = 1/3 ((2u’ – v’))


v = 1/3 (2v’ – u’) May need to factor to reduce u, v,
t = - (u + v) t, and w to their smallest integers.
w = w’
v
e.g. convert q = [1 0 0] to 4-coord. system. z
x3
u = 1/3 (2x1 – 0) = 2/3 2
x3
v = 1/3 (2x0 – 1) = -1/3
1/3 -1
1 a2
[2 1 1 0]
x3
t = -(2/3 + (-1/3)) = -1/3 -1

w=0
x3
0 v
a3
q a1
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

transforming 3 indices to 4 indices


v
convert r = [1 1 0] to 4-coord. system.
x3
u = 1/3 (2x1 – 1) = 1/3 1
x3
v = 1/3 (2x1 – 1) = 1/3 1
[1 1 2 0]
x3
t = -(1/3 + 1/3) = -2/3 -2
x3 z
w=0 0

a2

v
a3
r
a1 38
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic Planes
To define a plane (i.e. to assign Miller Indices):
1. If the plane passes through the origin,
z either
a) Construct a parallel plane translated
b or
a b) choose another origin at the corner
of adjacent unit cell

c y 2. Now, the plane either


intersects or parallels each of
the three axes
axes.
x 3. Determine length in terms of
origin
lattice parameters a, b and c.
Parallel to x-axis = ∞ length along x
Parallel to y-axis = ∞ length along y
origin
Intercepts z-axis at z = c 39
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystallographic Planes
4. Take the reciprocal of the lengths
e.g. Along
Al x-axis: th = ∞
i llength 0
Along y-axis: length = ∞ 0
Along z-axis: length = 1 1

5. If necessary, factor to get the smallest integers.

divide through by 3
e g if we had 0
e.g. 0, 0
0, 3 0 0
0, 0, 1
6. Enclose indices in parentheses w/o commas

In the example on previous slide, the Miller index would be (0 0 1)

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Example 1
Assign Miller indices
1 Shift origin
1. i i ffrom O tto O’

z z’ 2. Determine lengths along each axis


Along x = ∞
b
a Intersects y at -1
Intersects z at 1/3
O c/3
c y 3. Take the reciprocal: 0, -1, 3
O’ 4. No need to factor.
5. (0 1 3)
x x’

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Example 2
Draw the (0 1 1) plane.
1 along x = 0
1.
The plane runs parallel to x-axis z
2. along y = -1 (in units of b)
take reciprocal: -1
y-intercept at -1 |c|
3. along z = 1 (in units of c) |b|
take reciprocal: 1 y
z intercept at 1
z-intercept

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic planes in FCC


z

Look down this direction (1 0 0) plane


x (perpendicular to the plane) 43
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystallographic planes in FCC


z
Look down this direction
(perpendicular to the plane)

(1 1 1) plane
x 44
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Note: similar to crystallographic directions, planes that


are parallel to each other are equivalent

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Crystallographic Planes for


Hexagonal Crystals

Similar to crystallographic directions for hexagonal


crystals, 4-coordinate system is used.

i.e. instead of (h k l) for 3-coordinate systems, use (h k i l).

For integers h, k, and l, same procedure as 3-coordinate


systems is used and i = - (h+k)

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystallographic planes in HCP


z
Name this plane…

a2

a3
(0 0 0 1) plane
a1 Parallel to a1, a2 and a3 -> h = k = i = 0
Intersects at z = 1 47
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Crystallographic planes in HCP


z

a2

+1 in a1
a3
-1 in a2
(1 1 0 0) plane
a1
h = 1, k = -1, i = -(1+-1) = 0, l = 0 48
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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z
(1 1 1) plane of FCC

x
SAME THING!*
z (0 0 0 1) plane of HCP

a2

a3
a1 49
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Close Packing

Note: whether the atoms of 2nd layer fills B-sites or C-sites does not matter.
They are equivalent until the 3rd layer is added! 50
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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FCC

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HCP

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Difference between FCC and HCP


Looking down (0001) plane

FCC HCP

ABCABC… ABABAB…
Looking down (111) plane! 53
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Densities

• Crystals
C t l d it (i.e.
density (i 3D d
density)
it ) iin units
it off mass
per volume (e.g. g/cm ).
3

• Linear density: number of atoms per unit length


(e.g. cm-1).

• Planar density: number of atoms per unit area (e


(e.g.
g
cm-2).

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Crystals density (ρ)


Mass of unit cell

M
ρ= Volume of unit cell
V
nA n = number of atoms in unit cell
M= A = atomic weight
NA NA = Avogadro’s number

nA
ρ=
N AV
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Density example
Calculate density of copper given: R = 0.128 nm
A = 63.5 g/mol
FCC structure
Recall for FCC, there are 4 atoms per unit cell.
Express unit cell volume in terms of atomic radius R.
V = a 3 = (2 2 R )3 = 16 2 R 3
Then we have:
M nA
ρ= =
V N A16 2 R 3
4(65.3 g / mol )
= = 8.89 g/cm3
(6.022 x10 23 mol −1 )(16 2 )(1.28 x10 −8 cm)3
Compare to actual value of 8.94 g/cm3! 56
© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Linear Density (LD)


Number of atoms centered on a direction vector
LD =
Length of the direction vector

Example: calculate the linear density of an FCC crystal along [1 1 0].

Length = 4R

Effectively 2
atoms along the
[1 1 0] vector.

LD = 2/4R = 1/2R

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

Planar Density (PD)


Number of atoms centered on a given plane
PD =
Area of the plane

Example: calculate the planar density on (1 1 0) plane of an FCC crystal.

a = 2 2R

4R
Count only the parts of the atoms within the
plane: 2 atoms
2 1
area = 2 2 R × 4 R PD = =
(4 R)(2 2 R) 4 2 R 2
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Example problem
0.2 nm
(110) (101) (011)

0.36 nm
0.32 nm
0.39 nm

0.3 nm 0.253 nm
Given above information answer the following gq
questions.
A) What is the crystal structure?
B) If atomic radius is 0.08 nm, what is APF?
C) If atomic weight is 43 g/mol, calculate density.
D) What is the linear density along [210]?
E) What is the planar density of (210)?
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

How to determine crystal structure


The two slit experiment
Same idea with crystals
- Light gets scattered off atoms…
λ

θ
d

Incoming light

Constructive interference when


nλ = 2d sin θ (Bragg’s Law)
λ and d have to be comparable
lengths. But since d (atomic spacing) is on the
order of angstroms: x-ray diffraction
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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Diffraction Experiment and Signal


Diffraction Experiment Scan versus 2x Angle: Polycrystalline Cu

Measure 2θ

Diffraction collects data in “reciprocal


p space”
p since it is the equivalent
q of
a Fourier transform of “real space”, i.e., eikr, as k ~ 1/r.

How can 2θ scans help us determine crystal structure type and


distances between Miller Indexed planes (I.e. structural parameters)?

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

Crystal Structure and Planar Distances

Bravais Constructive Destructive


Lattice Interference Interference
Reflections Reflections h, k, l are the Miller
present absent Indices of the planes
BCC (h + k + l) = Even (h + k + l) = Odd of atoms that scatter!

FCC (h,k,l) All Odd (h,k,l) Not All So they determine


or All Even Odd or All Even the important planes
HCP Any other (h,k,l) h+2k=3n, l = Odd of atoms, or
n= integer symmetry.

Distances between Miller Indexed planes


For cubic crystals: For hexagonal crystals:
a
dhkl =
2
(h 2 + hk + k 2 ) + l 2 ⎛ ⎞
4 a
3 ⎝ c⎠

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

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Allowed (hkl) in FCC and BCC for principal scattering (n=1)

(h k l) h2+k2+l2 h+k+l h,k,l all even


Self-Assessment: or odd?
From what crystal structure is 100 1 1 No
this? 110 2 2 No
111 3 3 Yes
200 4 2 Yes
210 5 3 No
211 6 4 No
220 8 4 Yes
221 9 5 No
300 9 3 No
310 10 4 No
311 11 5 Yes
222 12 6 Yes
h + k + l was even and gave the labels on 320 13 5 No
graph above, so crystal is BCC. 321 14 6 No

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

Example problem: X-ray crystallography

• Given the information below, determine the crystal


structure. Consider only FCC and BCC structures as
possibilities.
– Lattice parameter: a = 0.4997nm
– Powder x-ray: λ = 0.1542 nm

2θ (o)
31
36
51.8
61.6
64.8

© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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Diffraction of Single 2D Crystal Grain

Lattice of Atoms: Crystal Grain Diffraction Pattern in (h,k) plane

Powder diffraction figures taken from Th. Proffe and R.B. Neder (2001)
http://www.uni-wuerzburg.de/mineralogie/crystal/teaching/pow_a.html

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

Diffraction of Multiple Single 2D Crystal Grains (powders)

Multiple Crystal Grains: Diffraction Pattern Diffraction Pattern


4 Polycrystals in (h,k) plane (4 grains) in (h,k) plane (40 grains)

Powder diffraction figures taken from Th. Proffe and R.B. Neder (2001)
http://www.uni-wuerzburg.de/mineralogie/crystal/teaching/pow_a.html

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

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Example from Graphite

Single Crystal Grain Mutlple Grains: Polycrystal

Powder diffraction figures taken from Th. Proffe and R.B. Neder (2001)
http://www.uni-wuerzburg.de/mineralogie/crystal/teaching/pow_a.html

MSE 280: Introduction to Engineering Materials ©D.D. Johnson 2004, 2006-08

Concepts to remember
• Unit cell, unit vector, and lattice parameters.
• Bravais Lattices.
• Counting number of atoms for a given unit cell.
• Coordination number = number of nearest neighbor
atoms.
• Atomic Packing Factor (APF) = Volume of atoms in a
unit cell/Volume of unit cell.
• Close-packing
• FCC BCC
FCC, BCC, HCP
• Crystallographic coordinates, directions, and planes.
• Densities
• X-ray crystallogrphy

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© 2007, 2008 Moonsub Shim, University of Illinois MSE280

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