Professional Documents
Culture Documents
Box Culvert 5cells - 4m X 4m
Box Culvert 5cells - 4m X 4m
The possible design grouping of Box culvert is being made based on without Cushion Depth on Main Carriageway /
Serivce road & Span Configuration.
Group - A
Box Culvert one cell of size (2.0x 3.0) m is proposed, which is having 12.00 m length,
0.3 m thick side wall, 0.3 m thick top slab & 0.3 m thick bottom slab.
1 2 3 4 22.8 6 7 8 9 10 11
5
A 0.5 0.5 0.5 0.5 A
0.5 0.45 0.45 0.45 0.5
H.F.L
B 4 4 4 4 B 5.1
3.4 4 4 4 4
8.5
0.5 Kerb
0.5 7.5 0 0
0.5
0.6
Transverse Section
0.5
8.5
0.5
Longitudinal Section
2.0
Design Data
1 Grade of Concrete M25
2 Grade of Steel Fe500
3 Unit Weight of Concrete 25 KN/m3
4 Unit Weight of cushion over RCC Box 0 KN/m3
5 Unit Weight of wearing coat 22 KN/m3
6 Height of earth fill for Live Load Surcharge 1.2 m
7 Clear Cover for Base Slab 75 mm
8 Clear Cover for side wall-Earth Face 75 mm
9 Clear Cover for side wall-Inner Face 40 mm
10
Clear Cover for Top slab 40 mm
11
Haunch size 150 x 150
12
Unit Weight of Back fill 18 KN/m3
13
Angle of wall friction “d” 20 Deg
14
Angle of internal friction of contact soil “f” 30 Deg
15
Coeff. of Active Earth Pressure (At Rest) 0.50
16
SBC of Soil 150 KN/m2 (Assumed)
17
Wearing coat Thickness 0.065 m
18
Cushion over top Slab 0.0 m
Cushion over bottom Slab 0 m
19
Water density 10.00 KN/m3
20
Top slab thickness 500 mm
21
Bottom slab thickness 600 mm
22
Outer Side wall thickness 500 mm
23
Inner Side wall thickness 450 mm
24
Crash barrier load /meter 8.80 KN/m
25 Foot Path Width 0 m
3 Load Calculations
3.1 Dead Load Calculations
Top Slab = 22.8 X 0.5X 8.5X 25
= 2422.5 kN
Bottom Slab = 22.8x 0.6x 8.5x 25
= 2907.0 kN
Outer Walls = 0.5x 4x 8.5 x 25X 2
= 850.0 kN
Inner Walls = 0.45x 4x 8.5 x 25X 4
= 1530.0 kN
Wearing coat above slab = 0.065 x 8.5x 22.8x 22 5000
= 277 kN 5
Cushion above Top Slab = 22.8x 0x 8.5x 0
= 0 kN
Cushion above Bottom Slab = 4X 0x 8.5x 0
= 0 kN 0.3125
Footpath wt on Top slab = 0X 22.8x 25X 1 0.03125
= 0.0 kN 0.0625
Footpath Live Load = 5X 0.00 0.40625
= 0.00 kN
Handrails = 0.365X 0X 25
= 0.00 kN
Crash Barrier Weight = 8.80 x 2 x 22.80
= 401.28 kN 0.09375
Haunch load = 0.5X 0.15X 0.15X 25X 8.5X 20
= 47.81 kN
Water load = 10X 4X 3.4X 8.5 (for HFL Case)
= 1156.00 kN
Water load = 10X 4X 4X 8.5 (for full case)
= 1360.00 kN
Total Dead Load = 8435.727 kN
1) Class-70R
100 T
2) Class-A
55.4 T
Bottom Slab = 0 KN
Bottom Slab = 0 KN
3.3 Loads
1 Dead Load
i) Self load of underpass is given through selfweight command in Software
ii) Wearing Coat = 0.065x 22 = 1.43 KN/m2
iii)Cushion on Top Slab = 0x 0 = 0 KN/m2
iv)Cushion on bottom Slab = 0x 0 = 0 KN/m2
v) FootPath DL = 0.000x 25 = 0.00 KN/m
v) FootPath LL = 0x 1.25 = 0.00 KN/m
vi) Crash Barrier DL = 8.8x 2 = 17.60 KN/m
vii) Hand Rails = 0x 25 = 0.00 KN/m
2 Earth pressure (dry condition) = 0.5x 18x 5.1 = 45.9 KN/m2
3 Surcharge = 0.5x 18x 1.2 = 10.8 KN/m2
4 water pressure = 10x 4 = 40 KN/m2
= 10x 4 = 10 KN/m2
4
5 Vehicular Live Load is taken for one metre width
A A
B B
5123.8
C 1000
C 5.1238
1 2 3 4 5 6
Bottom Slab Vertical wall
1) Live Load
a) Class-70R
170 170 170 170 120 120 80 1000
22.3
bef
8.5
Transverse view of IRC 70R axle
b) Class-A 5378.7
68 68 68 68 114 114 27 27 554
0.3 3 3 3 4.3 1.2 1.1 3.2 9.708844765
3.2
22.3
8.5
Transverse view of IRC-Class-A
Braking Force/ m
1) For 70 RW +2L- class A = 4.00 KN/m
2) 4L-class A = 5.364705882 KN/m
1 Basic Combination
1.1 Permanent Load 1.35 G+1.75 S + 1.5 Ep + 1.2 Surh.-LL
1.2 Live load leading-70R 1.35 G+1.75 S + 1.5 70R + 1.15FPLL + 1.0 Ep + 1.0 WP
1.3 Live load leading-Class-A 1.35 G+1.75 S + 1.5 CLA + 1.15FPLL +1.0 Ep + 1.0 WP
1 Rare Combination
1.1 Live load leading-70R 1 G+1 S + 1 70R + 0.75FPLL + 1 EP + 0.8 Surch.+1 Wp+0.6 TR
1.1.1 Live load leading-70R 1 G+1 S + 1 70R + 0.75FPLL +1 EP + 0.8 Surch.+1.0 WP+ 0.6 TF
1.2 Live load leading-Class-A 1 G+1 S + 1 CLA + 0.75FPLL + 1 Ep + 0.8 Surch.+1.0 WP+0.6 TR
1.2.1 Live load leading-Class-A 1 G+1 S + 1 CLA + 0.75FPLL + 1 Ep + 0.8 Surch.+1.0WP+0.6 TF
2 Frequent Combination
2.1 Live load leading-70R 1 G+1 S + 0.75 70R + 0.2FPLL + 1 EP+ 1.0 WP+ 0.5TR
2.1.1 Live load leading-70R 1 G+1 S + 0.75 70R + 0.2FPLL + 1 EP+ 1.0 WP+ 0.5TF
2.2 Live load leading-Class-A 1 G+1 S + 0.75 CLA + 0.2FPLL + 1 EP+ 1.0 WP+ 0.5TR
2.2.1 Live load leading-Class-A 1 G+1 S + 0.75 CLA + 0.2FPLL + 1 EP+ 1.0 WP+ 0.5TF
3 Quasi-permanent Combination
3.1 Permanent Load 1 G+1 S + 1 Ep+0.5 TR
3.1.1 Permanent Load 1 G+1 S + 1 Ep+0.5 TF
Bending Moment (Kn-m)
1 Class-70R 24.142 34.949 52.340 22.196 40.630 22.149 49.690 31.839 21.201
2 Class-A 23.728 34.349 51.440 21.815 39.620 21.769 48.770 31.292 20.837
3 A,1,1 290.810 212.812 325.566 157.140 261.680 156.710 312.376 192.340 272.435
4 A,1,2 290.522 305.603 439.786 204.706 337.190 203.630 421.790 279.751 265.469
5 A,1,3 289.900 304.702 438.446 204.135 336.150 203.060 420.512 278.931 264.922
6 B,1,1 198.600 190.663 296.585 134.439 216.620 133.489 285.671 174.062 182.077
7 B,1,1,1 209.514 189.578 287.621 134.291 218.170 133.386 276.415 172.807 193.421
8 B,1,2 198.185 190.063 295.692 134.058 215.630 133.109 284.818 173.516 181.173
9 B,1,2,1 209.099 188.978 286.727 133.910 217.470 133.010 275.562 172.260 193.057
10 B,2,1 178.895 177.643 269.990 123.381 195.630 122.459 260.195 162.706 163.760
11 B,2,1,1 187.990 176.739 262.519 123.259 196.920 122.373 252.481 161.660 173.213
12 B,2,2 178.584 177.192 269.320 123.096 195.110 122.174 259.556 162.296 163.483
13 B,2,2,1 187.679 176.289 261.849 122.973 196.400 122.088 251.842 161.249 172.940
14 B,3,1 179.157 138.557 223.370 101.985 165.300 101.628 215.620 125.980 166.628
15 B,3,1,1 188.251 137.650 215.899 101.862 164.620 101.542 207.907 124.750 176.081
Load Load
Sr. No :- A-A B-B C-C Sr. No :- A-A B-B C-C
Combination Combination
1 Class-70R 26.494 25.318 24.142 1 Class-70R 7.936 4.131 0.340
2 Class-A 26.039 24.883 23.728 2 Class-A 7.799 4.06 0.334
3 A,1,1 140.447 47.469 290.810 3 A,1,1 72.469 19.593 38.448
4 A,1,2 148.117 188.946 290.522 4 A,1,2 99.940 33.171 39.436
5 A,1,3 147.435 188.294 289.900 5 A,1,3 99.735 33.065 39.427
6 B,1,1 156.106 120.471 198.600 6 B,1,1 80.274 21.98 39.770
7 B,1,1,1 106.907 101.329 209.514 7 B,1,1,1 72.65 19.913 36.441
8 B,1,2 155.651 120.037 198.185 8 B,1,2 80.138 21.909 39.764
9 B,1,2,1 106.452 100.894 209.099 9 B,1,2,1 72.514 19.842 36.435
10 B,2,1 124.654 121.401 178.895 10 B,2,1 75.661 20.632 37.534
11 B,2,1,1 83.655 105.449 187.990 11 B,2,1,1 69.307 18.91 34.760
12 B,2,2 124.313 121.075 178.584 12 B,2,2 75.558 20.579 37.530
13 B,2,2,1 83.314 105.123 187.679 13 B,2,2,1 69.205 18.857 34.756
14 B,3,1 120.803 64.381 179.157 14 B,3,1 63.475 15.288 36.093
15 B,3,1,1 79.804 48.429 188.251 15 B,3,1,1 57.121 13.566 33.319
Shear Force (KN)
Load Top Slab Bottom Slab Side Wall (outer) Side Wall (Inner)
Sl No Combinat
1-1' 3-3' 5-5' 7-7' 9-9' 1-1' 3-3' 5-5' 7-7' 9-9' A-A C-C A-A C-C
ion
1 Class-70R 41.357 51.324 43.090 49.074 38.914 27.852 37.988 33.702 37.988 27.852 1.265 1.265
2 Class-A 40.646 50.442 42.350 48.231 38.246 27.543 37.566 33.327 37.566 27.543 1.251 1.251
3 A,1,1 218.815 280.888 234.376 268.574 205.229 104.249 48.191 81.198 87.523 109.646 99.367 182.051
4 A,1,2 292.157 394.200 320.014 377.963 273.642 143.768 121.358 140.189 160.689 149.164 10.534 46.334
5 A,1,3 291.092 392.878 318.904 376.699 272.639 143.303 120.725 139.627 160.056 148.700 10.525 46.343
6 B,1,1 177.644 256.288 203.777 246.290 165.672 103.745 86.163 102.214 114.537 107.743 44.551 53.607
7 B,1,1,1 183.096 250.837 203.703 240.530 171.431 107.361 84.751 102.174 113.886 111.358 36.650 61.508
8 B,1,2 176.934 255.407 203.037 245.447 165.003 103.436 85.756 101.840 114.115 107.433 44.545 53.613
9 B,1,2,1 182.385 249.956 202.963 239.688 170.763 107.051 84.329 101.799 113.463 111.049 36.644 61.514
10 B,2,1 156.495 231.185 181.789 222.372 145.678 95.187 77.166 93.480 106.301 99.185 21.342 33.616
11 B,2,1,1 161.037 226.642 181.728 217.572 150.478 98.200 76.623 93.447 105.758 102.198 14.758 40.200
12 B,2,2 155.962 230.524 181.234 221.740 145.177 94.955 76.850 93.200 105.984 98.953 21.338 33.620
13 B,2,2,1 160.505 225.981 181.173 216.940 149.977 97.968 76.307 93.166 105.441 101.966 14.754 40.204
14 B,3,1 125.647 184.129 145.965 176.987 117.104 69.290 38.161 58.961 65.991 73.288 50.362 94.596
15 B,3,1,1 130.189 148.535 145.903 172.187 121.903 72.303 35.648 58.927 65.015 76.301 43.778 101.180
The Summary of Bending Moment & Shear force of RCC Box is Highlighted in the following tables :-
A) Summary of Bending Moment :-
Bending Moment (KN-m)
Sr. No. Description Section
Ultimate Service
1-1' 158.700 87.017
2-2' 107.700 174.425
3-3' 198.400 322.010
4-4' 82.585 94.950 194.4
a) Top Slab 5-5' 179.710 221.989 58378.4
6-6' 87.690 99.296
7-7' 180.220 299.160
8-8' 81.700 157.608
9-9' 198.400 71.664
A-A 148.117 156.106
b) Side wall (outer) B-B 188.946 121.401
C-C 290.810 209.514
1-1' 290.810 209.514
2-2' 305.603 190.663
3-3' 439.786 296.585
4-4' 204.706 134.439
C) Bottom Slab 5-5' 337.190 218.170
6-6' 203.630 133.489
7-7' 421.790 285.671
8-8' 279.751 174.062
9-9' 272.435 193.421
Design Data:
xumax = 280.05
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 198400000
188316.3309
= 1053.55 mm2.
2.
Ast-min = 0.26 fctm b deff or 590.2 mm
fy
2.
= 519.376 mm
xumax = 280.05 mm
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 107700000
192621.4407
= 559.13 mm2.
2.
Ast-min = 0.26 fctm b deff or 590.2 mm
fy
= 519.376 mm2.
2.
Provide, Area of Reinforcement as = 590.20 mm
2.
Reinforcement to be provided Ast2 = 118.04 mm
in other direction
Now,
ρ1 = Ast 1 = 1130.832 = 0.0025 ≤ 0.02
bw x deff 500000
2.
Ac = Cross sectional area of concrete = 5.00E+05 mm
αcc = 0.67
= 0.552
Allowable Shear Force without Reduction factor
The Shear force, Ved < 0.5* bw * d * v * fcd Section is Safe
2.
Asw = 314.12 mm
Z = 0.9 x d
= 408.6 mm
Spacing of shear reinf = Asw Z cot θ fywd
vu
= 55832002.9
394.2
= 141.63 mm
xumax = 320.15
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 439786000
207291.4949
= 2121.58 mm2.
2.
Ast-min = 0.26 fctm b deff or 674.7 mm
fy
2.
= 593.736 mm
2.
Provide, Area of Reinforcement as = 2121.58 mm
xumax = 320.15
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 305603000
213288.903
= 1432.81 mm2.
2.
Ast-min = 0.26 fctm b deff or 674.7 mm
fy
= 593.736 mm2.
Now,
ρ1 = Ast 1 = 2512.96 = 0.005 ≤ 0.02
bw x deff 519000
2.
Ac = Cross sectional area of concrete = 6.00E+05 mm
αcc = 0.67
2.
Asw = 314.12 mm
Z = 0.9 x d
= 467.1 mm
Spacing of shear reinf = Asw Z cot θ fywd
vu
= 63825571.62
160.689
= 397.20 mm
xumax = 258.46
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 188946000
172740.72
= 1093.81 mm2.
2.
Ast-min = 0.26 fctm b deff or 544.7 mm
fy
2.
= 479.336 mm
2.
Provide, Area of Reinforcement as = 1093.81 mm
xumax = 258.46
2
Xu = deff - deff - Mu
2 *b2 2 *b2 b1 * b2 * 1000 *fcd
= 290810000
167112.29
= 1740.21 mm2.
2.
Ast-min = 0.26 fctm b deff or 544.7 mm
fy
= 479.336 mm2.
Now,
ρ1 = Ast 1 = 3230.948571 = 0.0077 ≤ 0.02
bw x deff 419000
2.
Ac = Cross sectional area of concrete = 5.00E+05 mm
αcc = 0.67
2.
Asw = 314.12 mm
Z = 0.9 x d
= 377.1 mm
Spacing of shear reinf = Asw Z cot θ fywd
vu
= 51527773.62
182.051
= 283.0403218 mm
10 mm 4 legged stirrups @ 30 mm
Design Data :-
2
Area of Tension Reinforcement = 1130.83 mm
2.
σtop= σbottom = 322.01x 0.227 = 9373.65 kN/m
0.008
2
= 9.374 N/mm .
2
However permissible tensile stresses in section = 2.2 N/mm . Table 6.5
As per IRC 112-2011
Hence the stresses to be calculated ignoring concrete in tension for cracked section
B Limit state Check for maximum stresses assuming short term creep & elastic modulus :-
αe = Es/Ecm = 6.67
2
Ac = Area of Compression Reinforcement 0 mm
= 129325111.4 + 1094726029
= 1224051141 mm4.
Now stress in concrete extreme fibre = 72.93 mm
at a distance
2. 2.
= 19.19 N/mm < 12 N/mm
Not OK
= 0.24
= 0.24 N/mm2
= 8.44 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0113
Sr.max = 316
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00048
0.6xσsc/Es = 0.00003
RH = 80 % Relative humidity
2Ac/u Φ
150 1.7 1.62 From table 6.9 IRC 112 2010
600 1.5
Eceff = 12794.07499
OR
(b X^2)/2 + (1.5α-1)Asc(x-c) = αAs (d-x)
500 X^2 + 22.4 x 1131 X - 58803 = 8025554 - 17677
500 X^2 + 25385 X - 1.3E+06 = 8025554 - 17677
500 X^2 + 43063 X - 9.3E+06 = 0
X = 100.27
= 0 + 2211830293
= 2211830293 mm2.
Not OK
= 0.39
= 0.39 N/mm2
= 9.07 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0113
Sr.max = 316
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00048
= 0.00003
0.6xσsc/Es
Design Data :-
2
Area of Tension Reinforcement = 2512.96 mm
2
However permissible tensile stresses in section = 2.2 N/mm . Table 6.5
As per IRC 112-2011
Hence the stresses to be calculated ignoring concrete in tension for cracked section
B Limit state Check for maximum stresses assuming short term creep & elastic modulus :-
2 2
Thus, Eceff = 30000 N/mm . As prov (Tensile) = 2512.96 mm
αe = Es/Ecm = 6.67
2
Ac = Area of Compression Reinforcement 0 mm
= 466742713.1 + 2776834029
= 3243576742 mm2.
Now stress in concrete extreme fibre = 111.87 mm
at a distance
Hence Ok
= 0.16
= 0.16 N/mm2
= 3.88 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0134
Sr.max = 407
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00043
= 0.00001
0.6xσsc/Es
RH = 80 % Relative humidity
2Ac/u Φ
150 1.7 1.60 From table 6.9 IRC 112 2010
600 1.5
Eceff = 13064.71943
= 1076385459 + 5300464850
= 6376850309 mm2.
Hence Ok
= 0.25
= 0.25 N/mm2
= 4.23 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0134
Sr.max = 407
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00043
= 0.00001
0.6xσsc/Es
Design Data :-
2
Area of Tension Reinforcement = 3230.95 mm
2
However permissible tensile stresses in section = 2.2 N/mm . Table 6.5
As per IRC 112-2011
Hence the stresses to be calculated ignoring concrete in tension for cracked section
B Limit state Check for maximum stresses assuming short term creep & elastic modulus :-
2 2
Es = 200000 N/mm . Ecm = 30000 N/mm
2 2
Thus, Eceff = 30000 N/mm . As prov (Tensile) = 3230.95 mm
αe = Es/Ecm = 6.67
Ac = Area of Compression Reinforcement 0 mm2
Hence Ok
= 0.23
= 0.23 N/mm2
= 3.75 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0172
Sr.max = 373
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00034
= 0.00001
0.6xσsc/Es
C Limit state Check for Maximum stresses assuming long term creep & elastic modulus
RH = 80 % Relative humidity
2Ac/u Φ
150 1.7 1.62 From table 6.9 IRC 112 2011
600 1.5
Eceff = 12402.66474
3 + 2.
Icr = bx + Es As (d- x)
3 Eceff
= 1404399237 + 3454300289
= 4858699526 mm2.
Hence Ok
= 0.40
= 0.40 N/mm2
= 4.27 N/mm2
Where ,
Sr.max = maximum final crack spacing
P p.eff = As / Ac,eff
= 0.0172
Sr.max = 373
esm - ecm = σsc - kt x (fct,eff/Pp,eff) x (1 + αePp,eff) Kt= Factor dependant on duration of load= 0.5
Es
= -0.00033
= 0.00001
0.6xσsc/Es
Ec,eff = Ecm
(1+ Ø (α, t0))
2
Ac = 500000 mm
u = 3000 mm2
Notional Size h = 333.33 mm
Øo = Ø RH X ß (fcm). ß (to)
ß (fcm) = 18.78
fcm
ß (fcm) = 2.80
ß (to) = 1/(0.1+to^(0.2)
ß (to) = 0.63
0.3
ß c (t, to) = (t- t0)
ß H + (t-t0)
ßH 1.5*(1+(0.012RH)^(18))*ho+250≤1500
= for fcm ≤ 45 mpa
= 750.05
Øo = 3.057792354
2
Ec,eff = 14724.60347 N/mm .