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Additive and Customizable Hardware Mount
Additive and Customizable Hardware Mount
Prepared for
Lockheed Martin
27 April 2018
ABSTRACT
The current hardware mounts that are used today lack certain aspects that
Lockheed Martin requires in order to sufficiently fulfill their needs. The aspects
Lockheed is looking for are the ability to easily manufacture the product, adjustability to
allow a wide variety of circuit board shapes and sizes, and finally to avoid cumbersome
mass. Through multiple renditions we decided on a product that we feel best satisfies
Lockheed's needs. Our product, "Rubber Rails", allows for full accessibility from all
angles, 3-D printing, and moveable rails to adjust from medium to small sized circuit
boards. We drafted this product through Solidworks and tested it in a more hypothetical
manner. Through our testing we decided the product will do everything we ask of it.
Therefore, the product successfully accomplishes all needs by iterating off of past
CONTENTS
List of Figures
1 Panavise pg.
7
2 Quadhands pg. 7
3 Magnifying pg. 8
4 Aven pg. 8
List of Tables
1 EXISTING CONDITIONS
1.1 Introduction
In the existing conditions section, the following will be discussed: who we are,
why we picked our situation out of the situations presented by Lockheed Martin, the
tabulation of existing circuit card mount features to identify key specifications of design,
the state of Additive Manufacturing, and the improvements we need to make to existing
features of circuit card mounts to meet Lockheed Martin's needs of adjustability and 3D
printing capability.
1.2 Identification
Engineering Design 100. We have varying majors within the engineering program, two
Aerospace, one Biomedical, and one Electrical. We chose to deliver a resolution to the
our group members have experience soldering. We picked it because we had the
highest level of familiarity with this situation. Lockheed Martin's requirements are, that
the mount must be adjustable for a circuit card of any shape and size and that the
The existing circuit board mounts all have certain features from which we found
tilt and 360-degree rotation as well as single control knob that locks
the holder firmly in place. It comes with a solder station and parts
Figure 1: Panavise
(http://www.panavise.com/index.html?pageID=1&page=full&--
eqskudatarq=3)
position the card however you want, and the base is hefty
enough that it will not tip over. The mount comes equipped
Soldering/dp/B00GIKVP5K/ref=pd_lpo_vtph_328_tr_t_2?_encoding=UTF8&psc=1&refR
ID=N2Z6ES3BK91PGAGS0Q9C)
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Circuit Card Mount Spring 2018
Magnifying-Glass-With-2-Clamp-Jeweler-Watch-Tool-
/190926241358?pt=LH_DefaultDomain_0&hash=item2c74173e4e)
Holder/dp/B00Q2TTQEE)
From the products features we compiled the following chart to see how each
product achieved each need, we saw recurring features and picked the ones that
seemed important to the mount design and which we could apply to our design.
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From the chart we see that multiple models use rubber feet for stability. This might be
because it is harder for a rubber base to move. To hold the board, we saw a split
between alligator clamps and flat edge clamps that tighten and squeeze the edge of the
board. All models had some degree of rotation allowing the board to be in different
orientations most spinning 360-degrees. Some extra features we found important were
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sponges, a solder station for the pen, and a parts tray to keep a unified workspace.
important. From the chart we determined the most important features when designing a
mount are stability, movement, and precision. Existing products achieve stability with
mass but our model needs to achieve the same result and remain light. Current designs
are flexible only to orientation with 360-degree rotation and at least 90-degree tilt so that
the user can work on any component of the board with ease, but they are not very
adaptable to the size of the card. There also needs to be some sort of magnification to
work on small boards with precision, this work requires minute adjustments so stability
CAD or scanner. Then the software being used to 3D print will slice the model into
cross-sectional layers that will allow for a print. The design is then sent to the 3D printer
where the printing process will begin. We intend to use a mix of metal and rubber in our
model, metal specifically has some requirements though. Due to the current state of
metal 3D printing it is important to minimize the amount of sharp turns when possible
because acceleration and deceleration can cause height variations in the model. The
height of the nozzle for depositing the material also is important because if it is too high
the molten metal solidifies before it reaches the surface which will ruin the structural
mechanical assemblies", there are four characteristics that additive manufacturing has.
They are shape, hierarchical, material, and functional complexity. In the article
functional interfaces (FI) are discussed this interface allows for two things to be
Lockheed Martin needs a tool that can adjust to hold circuit cards or other
mechanical objects of any size or shape. It also needs to be capable of quick and easy
manufacturing, while the design needs to be light and capable of also holding hardware
1.6 Summary
inferred desirable traits by visual observation and their listed features, we compared
them in a table picking out trends to determine the most important aspects of a circuit
card holder, we identified the basic process and stipulations of 3D printing, and we
2 METHODS
2.1 Introduction
In Methods we will explain how we came up with our ideas for a new model,
discuss the functionality of each idea, present detailed annotated sketches of each
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concept, create a scoring system using what we assumed to be the best existing model
as a benchmark, and then the scoring system will allow us to pick out the highest
and what needs were met and what needs were not from the requirements Lockheed
Martin provided us with. Then we established what features of existing conditions were
modifications to meet the adjustability requirement. After that we created as many ideas
as possible to meet the specifications. To narrow down our concepts we went out to
engineer, so he was able to show us what concepts were superior to others, specifically
that a continuous backing was not desirable. The continuous backing was not desirable
because it prevented the user from being able to easily access any component of the
board on either side of the board, and if the backing was metal could damage
components of the board. This confined our designs to a top five concepts. Our final
process to narrow our concepts was using a scoring system, that is shown in Table 2.
Using this method, the "Rubber Rails" concept, which is explained in the next section,
had the highest score and was what we used for prototyping
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2.3 Ideas
The "Sliding Frame" idea came from the desire for a modular design and its ease
to 3D print, which is what Lockheed Martin was looking for. It is adjustable for circuit
boards from 18” x 10” and can slide down to deal with any size chip. The frame is made
up of many connected pieces that can be removed and shrank to the desired size. Each
piece has a track cut into it for the circuit card to rest on. Stability of this model depends
on different materials used and how much money the manufacturer would like to spend.
The "Snap Grid Frame" can easily add on modules to make for a bigger area to
work on but can also take modules off for a smaller working area. This model can adapt
to many sizes and shapes while avoiding being a bulky piece of equipment. Because
this mount is alterable, there are spare parts that will need to be stored when not in use.
This particular model would be very stable no matter the material used.
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The "Leaf Frame" has a clean simple look to it and can adjust to any size.
This model is a similar idea to a "leaf" dining table. A middle piece can be added by
pulling the main mount apart for bigger projects or, can be taken off and the mount can
be pushed together for smaller projects. This would be a very stable mount because of
its table like nature but may not be the best because you would need to make unique
The "Pop and Pull Frame" is a sleek design that can be used with almost any
material. It has full functionality with multiple tiles that can pop and fold under the center
to make different sizes as needed. Unlike the snap grid which removes pieces from the
base these tiles fold underneath so that all the components are connected. The user
can use the middle piece for simple boards or he/she can have four tiles for something
larger, and up to six or nine tiles depending on the size of the project.
The “Rubber Rail” is a design which pulls the most attractive features of existing
circuit card mounts and adds adaptability. We are using a base that is near identical to
the Panavise because the movement of the ball and joint is very desirable. To modify to
our requirements, we made a track on the upright posts that allows two metal bars with
rubber slits to slide closer together and farther apart for adaptability to circuit card size.
The circuit board will rest in the rubber slits, we decided on rubber because of its friction
which will reduce movement of the board, an idea we took from the rubber feet on the
Snap Grid 0 +1 +1 -1 0 .3
Frame
Leaf Frame -1 +1 +1 +1 -1 0
From our existing conditions we decided that the Panavise was the most well
rounded current product to be used as a control or bench mark because it has a nice
balance between stability and movement. For the benchmark we gave every category a
score of zero and then for our other models we compared them to the benchmark and if
we felt they were better suited for the client's needs in a category they received a +1
and if we felt they displayed a disadvantage for the client, they received a –1. We
chose categories based off the needs of the client: functionality was for the need of
adjustability, stability was for the need of keeping the card stationary, manufacturing
ease was for 3D printing capability, cost efficiency was to be financially responsible for
our client, and movement was for the need to access any component on the circuit
the main goal of this project that the model be adaptable to boards of varying size and
shape. Stability received 20% because there needs to be little movement when making
miniature adjustments, ease of manufacturing also received 20% because the client
because it was a key feature of existing models and our product should be just as
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capable. Finally cost efficiency received 10% because a business cost is obviously a
multipliers and multiplied them by the score in the respective category for each concept.
We totaled the weighted scores for each concept and the highest total was the concept
we chose to be our model. The rubber rails concept had the highest score of .6 out of 1
2.4 Summary
In the Methods section we discussed how we developed original ideas from
existing conditions, narrowed down the concepts to the best ideas, fully described the
against what we recognized as the best existing model, and then shared the result of
the table.
3 DATA ANALYSIS
3.1 Introduction
In this section we will describe the prototype we developed in detail from sketch
to a physical product, we will state how it works and depict testing on it to verify its
operation, and then we will state the shortcomings of our model and how a life size
3.2 Prototype
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identical to the existing Panavise model because we liked the split ball idea for
movement, and the parts trey for a unified workspace. The prototype is produced from
the rubber rail concept detailed in section 2.3 that uses two sliding horizontal bars with
rubber slits to hold a circuit card in place. The bars lock in place using a screw and a
wingnut and the rubber keeps the card from sliding within the track when it is rotated.
Also, the ball and joint also has a hole for a wingnut screw to be tightened locking it in
place. We could not 3D print the model because of the limitations 3D printers we had
available to us. The 3D printer could not do multi-material printing and plastic was the
only material option. It also could not print at the desired scale.
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3.3 Testing
The model has the desired movement features, we can rotate it 360 degrees,
however, it does not tilt a full 90 degrees but this was because of the design of the ball
and joint we chose. We did not know how to make a split ball lock in solid works so we
had to modify our concept in a way we could print it. The rails lock by a wingnut screw
that tightens to the upright posts to hold the rail in place. The ball and joint also use a
wingnut screw set up to essentially clamp the ball into a fixed position.
The hand and the arrow demonstrate the degree of tilt the model is capable of
and how it can move on the ball and joint. From this angle you can also see the rubber
track that the board would rest in cut into the rail.
The uprights were rotated demonstrating the 360-degree rotation along the path
of the arrow. The hand is then shown tightening the screw to lock the ball in place.
This image shows how the rails can be moved apart for a larger board and
If this product was made in a Lockheed Martin facility they would have better 3D
printing equipment being able to print multiple materials on one assembly, so that the
rubber rails could be printed. They also would presumably be able to 3D print screws
and wingnuts so the ball and joint along with the rails would have functional locking
mechanisms. Also, if they were able to use the split ball lock from the Panavise model it
would be able to tilt a full 90 degrees. We would want to print metal for a thicker more
stable base as well, and Lockheed Martin would have access to metal printing. We were
hindered by the quality of the 3D printers we had access to and were not able to make
our model into a 3D print. Lockheed Martin would be able to take our prototype and
3.5 Summary
we used images and clipart along with directional text to show the movement of our
model and how it would work, then we talked about what Lockheed Martin could
4 CONCLUSIONS
4.1 Development
We started by looking at the existing circuit card mounts and analyzed their
what features we should keep from current mounts and decided that the most important
aspects were stability, movement, and precision. We then established that Lockheed
Martin needed a mount that could be adjustable to hold any card up to 18in x 10in and
Starting with the features we liked from current models we modified the existing
because with current technology it is possible to print almost anything and it was more
important to us that we had a solid prototype. Some insight from a group members
was undesirable which scrapped a lot of our concepts. From there we made a table with
cost efficiency and used a scoring system to narrow down the remaining five concepts
through a combination of SolidWorks screenshots and clipart with a hand adjusting the
card mount to fit two different sized cards. Theoretically our intervention was successful
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should function as desired and our design in SolidWorks can show the movement it will
to development constraints. However, Lockheed Martin has the printing capability and
ensure that the difficulties we encountered with not being able to print our model was a
fault of the printer and not the model. We would try to make the file more accessible so
that it could be manufactured on any type of hardware. We would also look into
vibrational damping because precision is required when soldering and we think the size
of our mount would lead to noticeable vibration that could interfere with the users work.
We also did not focus on the requirement for the mount to be lightweight so we would
try to find out how to reduce mass while keeping the same degree of stability. We would
want to get user feedback before presenting our idea to Lockheed Martin to see if the
design is user-friendly and easy to work on. We would want to verify our scoring system
through these user reviews, making sure that the weights we assigned to each category
were appropriate and maybe develop more concepts based on the feedback. Having
subjects use our product would also verify if we were successful in creating a solution to
References List
Aven 17010 Adjustable Circuit Board Holder [Digital image]. (n.d.). [Figure 4] Retrieved
Holder/dp/B00Q2TTQEE
Eddiestore2008. (n.d.). [4X Stand Helping Hand Magnifier Magnifying Glass With 2
Clamp Jeweler Watch Tool] [Figure 3]. Retrieved March 27, 2018, from
https://www.ebay.com/itm/4X-Stand-Helping-Hand-Magnifier-Magnifying-Glass-
With-2-Clamp-Jeweler-Watch-Tool-
/190926241358?pt=LH_DefaultDomain_0&hash=item2c74173e4e
Panavise. (n.d.). Model: 324 Electronics Work Center [Figure 1]. Retrieved March 22,
eqskudatarq=3
Mittan, P. (2018). Penn State Intro To Engineering Design: Factory Of The Future[PPT].
Lockheed Martin.
QuadHands Helping Hands Third Hand Soldering Tool and Vise [Digital image]. (n.d.).
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1&refRID=N2Z6ES3BK91PGAGS0Q9C
Sossou, G., Demoly, F., Montavon, G., & Gomes, S. (2017). An additive manufacturing
Vayre, B., Vignat, F., & Villeneuve, F. (2012). Designing for Additive Manufacturing.
6 APPENDIX