SA-000-R-11131 - Rev T02 - 3100 - Piping Install - SP - Spec - Incl. App 5 - 31.01.2009

Sultanate of Oman
Ministry of Transport and Communications

Development of Salalah International Airport
Main Contract 5
Project Specification
Civil Works - 3100 Piping Installations, Common Requirements
Special Specification
January 2009
Sultanate of Oman
Ministry of Transport and Communications
Development of Salalah International Airport
Main Contract 5
Project Specification
Civil Works - 3100 Piping Installations, Common
Requirements
January 2009
Doc. no. SA-000-R-11131

Issue no. T02
Date of issue 31.01.2009
Prepared PZ
Checked JMJ
Approved STJ/NIER
Main Contract 5, Project Specification 1
Civil Works - 3100 Piping Installations, Common Requirements, Special Specification
Table of Contents
3100 Piping installations - Common requirements 4
3101 General 4
3101.1 Scope 4
3101.2 Exclusions 4
3101.3 Definitions 5
3101.4 Abbreviations 5
3101.5 Functional requirements and materials 9
3101.6 Installation and execution 12
3101.7 Testing 14
3102 Steel piping 19
3102.1 General 19
3102.4 Inspection and Testing 31
3103 Polyethylene piping 36
3103.1 General 36
3104 Ductile iron piping 41
3104.1 General 41
3104.4 Inspection and testing 47
3104.5 Documentation 47
3105 Buried piping 47
3105.1 General 47
3105.2 Standards and references 48
3105.4 Piping materials 48
3105.5 Earthworks materials 49
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Specifications\Civil Works\Spec 3100 parts\SA-000-R-11131_Rev T02_3100_Piping Install_ Sp_ Spec_31.01.2009.doc .

3106 Expansion joints 50
3106.1 General 50
3106.4 Marking 52
3107 Pipe supports 52
3107.1 General 52
3107.3 Manufacture 55
3107.5 Inspection and NDE requirements 61
3108 Protective Coatings 61
3108.1 General 61
3108.5 Documentation 73
3109 Thermal insulation 74
3109.1 General 74
3109.4 Pre-insulated piping 80
3109.5 Installation 82
3110 Identification of piping systems 84
3110.1 General 84
3110.2 Materials 85
3110.3 Dimensions 85
3110.4 Colour coding 86
Revision Log 87

Table of Appendices
Appendix 1 - Specification of Piping Classes
Appendix 2 - Branch connection for Thermowell
Appendix 3 - Sample Control forms, Welding
Appendix 4 - Specification of Coating Systems
Appendix 5 - Data Sheets for mechanical installations

3100 Piping installations - Common

requirements
This section applies to pressurised piping systems fabricated in ductile iron
(DI), carbon steel (CS) and high density polyethylene (HDPE).
3101 General
3101.1 Scope
This Specification sets out the requirements for piping systems and applies to
the design, materials, fabrication, installation, testing and commissioning.
The systems to which this Specification applies are:

• Aviation fuel, carbon steel, piping class AC03
• Buried condenser water from cooling towers, HDPE, piping class AP02
• Condenser water in chiller plant, carbon steel, piping class AC01
• Chilled water in chiller plant, carbon steel, piping class AC01
• Chilled water network, carbon steel, piping class AC02
• Buried condensate network, HDPE, piping class AP02
• Fire fighting water in pump house , galvanized carbon steel, piping class
AG01
• Fire fighting water network, ductile iron, piping class AD01
• Make up water for chiller plant, galvanized carbon steel, piping class
AG01
• Potable water supply to tank farm, HDPE, piping class AP02
• Potable water in pump house, galvanized carbon steel, piping class AG01
• Potable water network, HDPE, piping class AP01
3101.2 Exclusions
This specification applies only to the issues related to handling, workmanship,
fabrication, control, testing, certification, documentation etc. of piping

materials and ancillaries used for the establishment of the piping systems
included in the Main Contract 1.
The limits of application are clearly marked on Piping and Instrumentation

Diagrams (P&ID) and in Piping Specification Classes. Consequently no
specification of instrumentation and instrument related items is included in this
document. For specification of instruments refer to individual or common
instrument data sheets.
The functional specification of piping systems related to the specific services

e.g. Potable Water System, Chilled Water or Aviation Fuel is described in
Project Specification dedicated to these systems.
3101.3 Definitions
"Approved" shall mean approved by the Engineer unless otherwise
stated.
"Type approval" type approval is granted to a product that meets a

minimum set of regulatory, technical and safety
requirements. Generally, type approval is required before
a product is allowed to be sold in a particular country, so
the requirements for a given product may vary around the
world. Compliance to type approval is often denoted by a
marking on the product. The CE mark found on the back
of many electronic devices, for example, means that the
product has obtained type approval in the European
Union. On the other hand, in China type approval is
denoted by the CCC mark.
Type approval requirements exist for products as diverse

as marine equipment, mobile phones or medical
equipment. Type approval means that the product is
guaranteed to meet certain requirements for its type,
whatever that may be.
"Design approval" Custom made products for the use of which a type
approval has not been granted shall obtain design
approval. This involves independent body reviewing
design, calculations, compliance with design codes and
standards and performing or witnessing the test, both
destructive and non-destructive, as required by design
codes, standards and/or authorities.
3101.4 Abbreviations
AES Alkali earth silicate
ANSI American National Standards Institute
API/IP American Petroleum Institute / Industry Practise

ASTM American Society for Testing and Materials

AWS American Welding Society
AWWA American Water Works Association
BS British Standard
CFC Chlorofluorocarbon
CSWIP Certification scheme for welding and inspection personnel
DC Direct current
DGMAN Directorate General of Meteorology and Navigation
DGSAS Directorate General of Safety and Aviation Services
DGSAS Directorate General of Civil Aviation and Meteorology

DFT Dry film thickness
DN Nominal size
EN EuroNorm
FEF Flexible elastomeric foam
FEMA Federal Emergency Management Agency
FB Full bore
HDPE High density polyethylene
Hz Herz
IMO International maritime organisation
IPS Insulation procedure specification
ISO International Organization for Standardization
mA Miliampere
MEK Methyl Ethyl Ketone
MHEW Ministry of Housing, Electricity and Water
MT Magnetic particle examination
NACE-RP The National Association of Corrosion Engineers -
Recommended Practise
NDE Non-destructive examination
NSF National Sanitation Foundation
PE Polyethylene
P&ID Piping and instrument diagram
POM Polyacetal
PT Liquid penetrant examination
PTFE Polytetrafluorethylen

PUR Polyurethane (foam)

RAL Colour Space System
RB Reduced bore
RT Radiographic examination
Sa Designation of surface roughness
SS Stainless Steel
SSPC Society for protective coatings
(formerly Steel Structures Painting Council)
TIG Tungsten inert gas (welding)
UT Ultrasonic examination
V Volt
VOC Volatile organic components
VT Visual examination
WPS Welding procedure specification
WPQ Welders performance qualification
WPQR Welding procedure qualification records
References
All Regulations, Codes and Standards etc. referred to in this Specification shall
apply as latest editions, unless otherwise stated.
International regulations, codes and standards where compliance is mandatory

are listed below. In case of conflict between the requirements of this
Specification and a reference document, the requirement of this Specification
shall prevail.
Mandatory Regulations
• Sultanate of Oman. Ministry of Housing, Electricity and Water (MHEW).
Design Guidelines and Standards for water supply systems. September
1987.
• Sultanate of Oman. Ministry of Housing, Electricity and Water (MHEW).

Standards & Guidelines for water supply systems. Part II-1997.
Codes and Standards

Common & Design
ANSI/ AWWA C651 Disinfecting Water Mains.
ANSI / NSF 61 Drinking water system components - Health effects

API/IP 1540 Design, Construction, Operation and Maintenance of

Aviation Fuelling Facilities
API/IP 1542 Identification markings for dedicated aviation fuel
manufacturing and distribution facilities, airport
storage and fuelling facilities.
API/IP 1584 Four-inch hydrant system components and
arrangements
ASME VIII Div. 1 Boiler and Pressure Vessel Code
BS EN ISO 898-1 Mechanical properties of fasteners made of carbon
steel and alloy steel. Bolts, screws and studs
BS 1710 Specification for identification of pipelines and
services
BS 4800 Schedule of paint colours for building purposes
BS 6129-1 Code of practice for the selection and application of
bellows expansion joints for use in pressure systems.
Metallic bellows expansion joints
BS 6501 Metal hose assemblies. Guidance on the construction
and use of corrugated hose assemblies.
BS EN ISO 7090 Plain washers, chamfered. Normal series. Product
grade A
BS ISO 15348 Pipework. Metal bellows expansion joints. General.
FEMA 414 Installing Seismic Restraints for Duct and Pipe
PD 5500 Specification for unfired fusion welded pressure
vessels
Piping components
ANSI/ASME B16.10 Face-to-Face and End-to-End dimensions of valves.
ANSI/ASME B16.21 Non-metallic Flat Gaskets for Pipe Flanges
ANSI/ASME B16.34 Valves flanged, threaded and welding end.
ANSI/ANSI B16.36 Orifice flanges
API 6D / ISO 14313 Specification for Pipeline Valves
API 590 Steel line blanks
BS EN 593 Industrial valves. Metallic butterfly valves.
BS EN ISO 4126-1 Safety devices for protection against excessive
pressure. Safety valves
BS ISO 7121 Steel ball valves for general-purpose industrial
applications
BS 7350 Specification for double regulating globe valves and
flow measurement devices for heating and chilled
water systems

BS EN 12266-1 Pressure tests, test procedures and acceptance criteria.

Mandatory requirements.
BS EN 12516-2 Industrial valves. Shell design strength. Calculation
method for steel valve shells
EN 45001 General Criteria for the Operation of Testing
Laboratories
3101.5 Functional requirements and materials
Design
The design is based on BS EN 13480 with the exception of aviation fuel
system.
The design of the aviation fuel system is based on API/IP 1540.
The Contractor shall select the materials in accordance with applicable piping
class specifications.
Dead ends on piping systems, except for drains, instrumentation and similar,
shall be avoided where possible.
If dead ends can not be avoided these shall, where possible, be oriented such
they are free of debris, organic growth and corrosion substances etc.
Piping shall be routed such that the optimal piping layout is achieved in terms
of process requirements, drainability, ergonomics, operation, inspection and
maintenance.
Having considered these factors, the number of unions, fittings, valves and
welds shall be minimized.
Valves, instrumentation, pumps, filters, etc. shall be mounted in the piping

system in compliance with the drawings (P&IDs and General Arrangements).
Flanged joints in piping systems shall be installed to facilitate maintenance and

inspection, and where easy removal of valves, pumps and devices, in case of
service or breakdown, is necessary.
Approval of design
Following commencement date, the Contractor shall perform detailed design
based on employer's minimum requirements to the piping design to ensure that
the solutions presented in the tender documents are acceptable. The design shall
include, but not be limited to, stress analyses of piping systems, chilled and
potable water in particular, seismic aspects, etc. The results of piping stress
analyses shall be submitted for the Engineer's approval together with other
design documentation prepared by the Contractor in accordance with the
General Contract Requirements (GCR).

Piping Class Specifications and Service Limits

For details of materials, components, pressure and temperature ratings, extent
of NDE, refer to Piping Class specification Data Sheets enclosed in
Appendix 1.
Connections
Preferred branch connections on headers are indicated on each individual
Piping Class specification sheets, but, where required to suit the design/layout,
it is permissible to substitute reducing tees with other suitable standard
components.
For primary connection details, see the relevant Piping Class specification
sheet.
Branch connections for thermowells in steel piping shall be according to

Appendix 2.
Valves
The valve selection shall be in accordance with relevant Piping Class
specifications and valve Data Sheets.
If not specifically called up as reduced bore (RB) on P&IDs, ball valves shall
be the full bore type.
Bolting, plugs for drain & vent, etc. shall be fabricated in material similar to the
valve, and material for these items shall never be of lower performance
specification than the valve material itself.
Valve types not specified on the applicable piping specification may be used,
subject to the Engineer's approval.
If the valve is not manufactured in accordance with code specified by ASME

B31.3, ASME B16.34, or BS EN 12516-2, the valve shall be design approved.
Valves shall be of anti-static design in accordance to BS EN 12266-2.
Valve handle extensions shall be used on valves where the piping system has a
requirement for insulation.
The valve handle extensions must be the valve supplier's approved item or
equivalent.
Wall pipe penetration seals

All pipe penetrations through external walls shall be sealed.
The seals shall be water tight.

Seals to be installed below ground level shall be rated for 100 kPa.
The seal design shall permit axial pipe movement due to thermal expansion or
contraction.
The seals shall be installed in accordance with an installation procedure

approved by the seal manufacturer and the Engineer.
After installation, the seals shall be visually inspected and the inspection shall
be documented.
Miscellaneous items
Temperature measurement
Thermowells shall be used for accurate temperature measurement.
Appendix 2 includes a typical arrangement of thermowell installation in steel

piping.
Thermowells shall be type approved.
Thermowell material shall be AISI316L or equivalent stainless steel. Pressure

rating shall be in accordance with the pipeline in which the thermowell is
installed.
Thermowells shall be filled with heat transfer paste as recommended by the

manufacturer.
Bolting
Bolting shall be in accordance with the relevant Piping Class specification and
BS EN 1515.
Bolts sizes M12 or ½" or larger shall be hot dip galvanised according to BS EN
ISO 1461.
Sizes up to M12 or ½" shall be zinc electroplated.
Stainless steel bolts shall be PTFE coated.
Other
Special piping parts, (SPP), are defined as in-line components, other than
standard pipes and pipe fittings, modified for the particular purpose and not
included in the piping specification sheets.
An SPP shall be design approved or type approved.

Orifice flanges shall be in accordance with ASME B16.36, i.e. threaded, socket
or butt weld type in accordance with the piping specification.
The butt weld type shall be used in conjunction with either a nipple or a nipo-
flange.
Identification
General
All piping materials shall be purchased fully marked for identification.
Tagging
All tag numbered items such as valves shall have a hard-stamped stainless steel
tag permanently attached for identification.
Stamping
Stamping in permanent legible manner on piping materials is allowed only
using round nose stencils.
3101.6 Installation and execution
Storage of piping materials

Piping spools shall be stored above ground, supported by wood or other soft
materials.
Stainless steel materials shall be separated from carbon steel during storage and
fabrication, and shall be protected against weld spatter, grinding dust etc.
during installation, ensuring full anticorrosive surface.
All materials shall be handled and stored, such that the materials are not
damaged.
Delivery from prefabrication must include the seals necessary for protection.
Storage of PE piping shall be in accordance with pipe manufacturer's

instructions.
Storage of the pipes shall be arranged to facilitate the removal of individual

pipes, such that damage is avoided.
Flange ends and weld grooves shall be protected by means of plastic caps or
other acceptable means of protection. Carbon steel materials shall be protected
against corrosion. All metallic pipes and fittings shall be prime coated before
shipment to protect against corrosion during transportation and storage. Use of
oils and bitumen paint will not be acceptable. Approved primer shall be used to
provide satisfactory protection against corrosion.

Before painting, coating or lining, all edges shall be chamfered with a radius of
2 mm or greater, inclusive of bolt holes.
All surface defects and contamination, e.g. skin laminations, weld spatter etc.,
shall be removed.
Every precaution shall be taken during construction to prevent foreign objects

from entering the piping system. The Contractor shall note that a valve fitted to
the open ends of a disconnected pipe is not considered satisfactory to prevent
entry of foreign matter. Screwed iron caps or plugs, or plastic covers shall be
used to seal pipe ends. Wood, paper or other inadequate plugs will not be
permitted.
Caps or seals of an opening shall not be broken until final field construction is
to commence.
Pipe Connections
General
There are three types of pipe connections, i.e. welded, flanged and threaded.
The type of connection depends on the location of joint.
Flanged connections on buried pipes are not permitted and if for any reason
required, the flanged joint shall be located in a suitable pit/chamber.
Flange bolt holes shall be oriented as follows, unless otherwise indicated on the
Drawings:
• Flange face vertical - bolt holes shall straddle vertical centre line.
• Flange face horizontal - bolt holes shall straddle plant north-south centre
line.
Threaded connections are permitted for pipe sizes as defined in piping class
specification.
All connections to equipment and valves shall be either flanged or with three
piece unions for dismantling and removal.
Dimensional requirements
Dimensional requirements apply for all pipes supplied in accordance with
design drawings:
• as a complete spool
• as an individual spool piece
• as a spool for weld completion on site (field weld)

It shall be t h e Contractor's responsibility to verify that the termination

points and the connections of welded piping are fabricated to an accuracy
within the dimensional tolerances as specified by BS/EN ISO 13920 - AE.
These tolerances shall govern, if not otherwise stated on the Drawings.
Measurements falling outside the permitted tolerance bands shall be approved

by the Engineer.
Tolerances shall be considered separately, accumulation of tolerances will not

be permitted.
Spools for field welding on site shall have a 300 mm over length per connection,
unless otherwise noted.
Hook-up termination points for skids, modules etc. shall have a maximum
position tolerance of ± 6mm.
3101.7 Testing
Testing, general
In order to prove cleanliness, mechanical strength and tightness, each piping
system shall be treated to the degree outlined in this section.
This section covers testing of piping spools and systems only.
All tests must be carried out according to relevant standards and procedures
approved by Engineer and shall be carried out to a successful conclusion and to
the Engineer's satisfaction.
Material to be used as test media other than mentioned in Table 3000.6.8 shall
be approved by the Engineer.
Definitions
Hydrostatic pressure test
A hydrostatic pressure test is carried out at a pressure determined in accordance
with the design code to prove mechanical strength of the component, normally
using water as test media.
Pneumatic Pressure Test

A pneumatic pressure test is carried out at a pressure determined in accordance
with the design code to prove mechanical strength of component normally
using air or inert gas.
Pneumatic pressure test can only be permitted where hydrostatic pressure test is
not practically possible.

System Leak Test

A system leak test is carried out at a pressure equal to the lowest of either the
system design pressure or 0.9 times pressure safety valve settings, normally
using air or nitrogen in combination with a special bubble forming solution or a
sensitive listening device.
Preparation before Flushing and Pressure Test

Reference is made to Table 3101.6. (1) for the status of instruments during
flushing and pressure testing.
Table 3101.6. (1): Status of instruments during flushing and pressure test
DO NOT INCLUDE IN
INCLUDE IN TEST
TEST
Analyzers X
Shut-off valve X
(note 1)
Check valve X
(note 1)
Control valve X
Flow instruments - D/P cell & bellows type X
Flow instruments - rotameters X
Flow meters - positive displacement type X
Flow meters - turbine type X
Flow indicating switches - bellows type X
Flow switches - vane type X
Gauge glasses X
Level instruments - displacer type X
(note 2)
Level inst. - D/P cell & bellows type X
Orifice plates X (note 3)
Pressure gauges X
Pressure instruments - all types X
Pressure regulators X
Pressure switches X
PSVs X
Equipment coils X
1. Ensure free flow through valve during test
2. Remove float
3. Install after hydro testing and line flushing

All test systems shall be reviewed to ensure that vents, drains, blind flanges,
flushing by-passes etc. are installed where required, whether or not shown on
the Drawings.
Temporary support shall be installed where deemed necessary by the

Contractor and/or the Engineer.
Instrument take off piping up to the first block valve shall be tested with the
piping or equipment to which it is connected.
Adequate provisions shall be made to protect pressure sensitive equipment and

instruments such as gauges, controllers, relief valves etc. during testing.
Water for flushing and testing shall be of potable quality being clear, treated
water free of objectionable minerals, salts and organic materials.
Hydrostatic tests shall be completed and approved before any insulation is

applied on pipes, valves and fittings, and before these are concealed.
Ball and control valves shall be fully open during flushing and three-quarters
open during pressure test, and drained afterwards.
All other valves shall be fully open during flush and pressure test.
Flushing
Prior to pressure and leak testing, all piping systems shall be first flushed as per
relevant standards unless otherwise agreed with the Engineer, until the inside of
the lines are considered thoroughly cleaned.
After flushing and testing, all lines shall be completely drained, unless
otherwise agreed with the Engineer.
The use of by-passes shall be considered on sensitive equipment to ensure

cleanines and undistrupted integrity of the systems.
Hydrostatic and pneumatic pressure and leak test

General
Tests shall be conducted for a minimum period of one hour and be recorded by
means of a pressure chart recorder in conjunction with a calibrated manometer.
Test pressure shall be in accordance with the relevant specifications and design
codes.
When the Contractor considers a hydrostatic test impracticable, it may be

substituted by a pneumatic pressure test with prior approval by the Engineer.

Due consideration should be given to dividing the systems into smaller parts,
recognizing the hazards of energy stored in compressed gas.
Any leaks or defects discovered by the tests shall be repaired and the system re-
tested at no additional cost to the Employer.
Reinstatement after Pressure Test

Unless otherwise agreed with the Engineer, all lines and piping components
shall be completely drained and dried upon completion of the hydrostatic
pressure test.
All temporary blanks and blinds shall be removed and all operating blinds
returned to the original operating position.
Valves, orifice plates, expansion joints and short pieces of piping, which have
been removed, shall be reinstalled with approved gaskets in place.
Lines being drained after testing shall have all vents open.
Piping systems downstream of the check valves shall be inspected to ensure

complete drainage.
Transmitters directly connected to orifice flanges must be disconnected when

replacing orifice plates to avoid distorting the connections.
After lines have been drained, temporary supports shall be removed and
insulation and painting completed.
Spring supports provided with stops to carry the test load shall have these stops
removed after the pressure test.
Flanged joints, where test blinds have been removed, shall not be retested.
Special length bolting and gaskets shall be removed and replaced with line
class bolts and new gaskets.
Instruments, which were removed or blocked out for test, shall be reinstalled
and blocks placed in the normal operating position.
System leak test

A system leak test shall follow after the hydrostatic pressure test with the
system in its normal operating condition, i.e. with blinds removed, orifice plates
installed, equipment connected and instruments installed.
A gross leakage test using air may be conducted before the system leak test in
order to identify any large leaks.

A system leak test shall commence at 1.0 barg and a preliminary check shall be
made. Following which the pressure shall be gradually increased, allowing
equalization and intermediate check, until the final test pressure is reached,
followed by the final check.
The test media shall be in accordance with Table 3101.6 (2).
A system leak test using an operating medium under operating conditions may
be used instead of the above test at the Engineer's discretion
Valve testing
Actuated valves shall be tested with actual actuator.
The test shall include opening of the valve with full differential pressure to
ensure that the actuator can operate the valve.
A typical test of an identical valve/actuator combination is acceptable, i.e. if the

exact same model valve has been tested before with the exact same model
actuator, then no further testing is required.
Test record shall be part of the final documentation.
Internal cleaning of piping systems

Upon completion of all tests the piping system shall be cleaned internally in
accordance with the cleaning procedure approved by the Engineer.
Stainless steel piping shall be pickled / passivated to restore the surface after
welding and remove any contamination, e.g. grinding dust etc.
The applicable cleaning media are stated in the table below.

Table 3101.6.(2): After fabrication treatment

Flushing Pressure Leak test Drying
Chemical cleaning test
1. Water 1. Water 1. Water Note 2
Pickling and rinsing

2. Air 2. Media 2. Air
Fluid
Passivation and
Piping material
Description 3. Media Note 1
Code Note 1
Degreasing
Verification
rinsing
AVFU Aviation fuel CS Y Y - Y 1, 3 2 2 Y
CHWR/ Chilled water CS Y Y Y Y 1 1 1 -
CHWS
COND Condensate CS - - - - 1 1 1 -
CWS/ Condenser water CS / Y Y Y Y 1 1 1 -
CWR HDPE
FFW Fire fighting water CS - - - - 1 1 1 -
FFW Fire fighting water DI - - - - 1 1 1 -
IR Irrigation water CS - - - - 1 1 1 -
DW Potable water HDPE Y Y Y Y 1 1 1 -
DW Potable water DI Y Y Y Y 1 1 1 -
DW Potable water CS galv Y Y Y Y 1 1 1 -
Notes: "Y" = to be performed

1. Approved procedure required
2. Method of drying shall be ventilating with nitrogen or warm air
Mothballing
Upon successful completion of all tests and commissioning of the piping
system, the entire installation shall be protected against degradation until
placing into operation. The Contractor shall prepare a protection procedure(s)
for submitting to the Engineer for review and approval and implement the
agreed means of protection to ensure that the system is in a "the ready for
operation" condition at all times.
3102 Steel piping

3102.1 General
The steel piping systems shall be established to the extent defined on piping
systems' diagrams.

Codes and Standards

Design, materials
ASTM Standards for Iron and Steel Products
AISI Standards for Alloy Steel Products
ANSI/ASME B16.5 Pipe flanges and flanged fittings.
ANSI/ASME B16.9 Factory made wrought butt-welding fittings.
ANSI MSS-SP-97 Integrally reinforced forged branch outlet fittings -
socket welding, threaded and butt welding ends.
ASME B16.11 Forged fittings, socket welding and threaded.
API 5L Specification for line pipe
ASME B36.10M Welded and seamless wrought steel pipe.
BS EN 448 District heating pipes: Pre-insulated bonded pipe
systems for directly buried hot water networks. Fitting
assemblies of steel service pipes, polyurethane thermal
insulation and outer casing of polyethylene.
BS EN 489 District heating pipes: Pre-insulated bonded pipe
systems for directly buried hot water networks. Joint
assembly for steel service pipes, polyurethane thermal
insulation and outer casing of polyethylene.
BS EN 1092-1 Flanges and their joints. Circular flanges for pipes,
valves, fittings and accessories, PN designated. Steel
flanges.
BS EN 1514-1 Flanges and their joints. Dimensions of gaskets for
PN-designated flanges. Non-metallic flat gaskets with
or without inserts
BS EN 1515-1 Flanges and their joints. Bolting. Selection of bolting
BS EN 1515-2 Flanges and their joints. Bolting. Classification of bolt
materials for steel flanges, PN designated
BS 3799 Specification for steel pipe fittings, screwed and
socket-welding for the petroleum industry
BS 7361-1 Cathodic protection. Code of practice for land and
marine applications
BS EN 10204 Metallic materials - Types of Inspection Documents.
BS EN 13480-1 Metallic industrial piping. Part 1: General
BS EN 13480-2 Metallic industrial piping. Part 2: Materials.
BS EN 13480-3 Metallic industrial piping. Part 3: Design and
calculation.
BS EN 13480-4 Metallic industrial piping. Part 4: Fabrication and
installation.

BS EN 13480-5 Metallic industrial piping. Part 5: Inspection and

testing.
BS EN 13480-6 Metallic industrial piping: Additional requirements for
buried piping.
BS EN 13480-7 Metallic industrial piping. Guidance on the use of
conformity assessment procedures.
BS EN 13636 Cathodic protection of buried metallic tanks and
related piping.
BS EN 13941 Design and installation of pre-insulated bonded pipe
systems for direct heating.
NACE RP0286 Standard Recommended Practice - Electrical Isolation
of Cathodically Protected Pipelines
Welding & Joining

BS/EN 287-1 Approval testing of welders - Fusion welding - Part 1:
Steels.
BS/EN 288-2 Specification and approval of welding procedures for
metallic materials - Part 2: Welding procedure
specification for arc welding.
BS/EN 288-3 Specification and approval of welding procedures for
metallic materials - Part 3: Welding procedure tests for
arc welding of steels.
BS/EN- 288-9: 1999 Specification and approval of welding procedures for
metallic materials - Part 3: Welding procedure tests for
pipeline welding on land and offshore site butt welding
of transmission pipelines.
BS EN 1011-1 to 3 Welding. Recommendations for welding of metallic
materials.
BS EN ISO 3834-1 Quality requirements for fusion welding of metallic
materials. Criteria for the selection of the appropriate
level of quality requirements.
materials. Standard quality requirements.
materials. Elementary quality requirements.
BS EN ISO 5817 Fusion welded joints in steel, nickel, titanium and their
alloys (beam welding excluded). Quality levels for
imperfections
BS EN ISO 9692-1 Welding and allied processes: Recommendations for
joint preparation. Manual arc welding, gas-shielded
metal-arc welding, gas welding, TIG welding and
beam welding of steels.

BS EN ISO 13920 Welding. General tolerances for welded constructions.

Dimensions for lengths and angles. Shape and
position.
Non-destructive examination and testing

API 598 Valve inspection and testing
API 607 Fire test for soft-seated quarter turn valves
BS EN 462-3 Non-destructive testing. Image quality of radiographs.
Image quality classes for ferrous metals.
BS EN 473 Non-destructive testing. Qualification and certification
of NDT personnel. General principles
BS EN 571-1 Non-destructive testing. Penetrant testing. General
principles
BS EN 970 Non-destructive examination of fusion welds - Visual
examination.
BS EN ISO 1182 Reaction to fire tests for building products. Non-
combustibility test
BS EN 1289 Non-destructive examination of welds. Penetrant
testing of welds. Acceptance levels
BS EN 1290 Non-destructive examination of welds. Magnetic
particle examination of welds
BS EN 1291 Non-destructive testing of welds. Magnetic particle
testing of welds. Acceptance levels
BS EN 1435 Non-destructive examination of welds -Radiographic
examination of welded joints.
BS EN 1712 Non-destructive examination of welds. Ultrasonic
examination of welded joints. Acceptance levels.
BS EN 10256 Non-destructive testing on steel tubes. Qualification
and competence of level 1 and level 2 non-destructive
testing personnel
BS EN 12517-1 Non-destructive testing of welds. Evaluation of welded
joints in steel, nickel, titanium and their alloys by
radiography. Acceptance levels
Piping materials
Pressure parts
Flanges shall be in accordance with BS EN 1092-1 unless otherwise specified
in Piping Class specifications.
All piping materials shall conform to an ASTM or BS EN Standard.

Pipes for the fuel hydrant system shall conform to API 5L.
Materials on individual Piping Class specification sheets may be substituted

with equivalent subject to the Engineer's approval.
Piping Class Specifications and Service Limits

For details of materials, components, pressure and temperature ratings, extent
of NDE, refer to Piping Class specification Data Sheets enclosed in
Appendix 1.
Connections
Preferred branch connections on headers are indicated on each individual
Piping Class specification sheet, but, where required to suit the design/layout, it
is permissible to substitute "reducing tees" with "o’lets".
Where lateral connections are required, latrolets or elbolets may substitute

weldolets, sockolets or threadolets, according to the pipe specification.
Nipo-flanges / Weldo-flanges or equivalent may substitute weldneck flanges

welded to nipolet / weldolet.
For primary connection details, refer to the relevant Piping Class specification
sheets.
Branch connection for thermowells shall be according to Appendix 2.
Other
Pressure retaining fittings which are not made to approved standards, as e.g.
ASME B16.9, ASME B16.5 and BS EN 1092-1, shall be type approved or
alternatively design approved.
O’lets shall be designed in accordance with BS EN 13480-3 and “over-sizing”

shall be minimized to the extent practically possible.
The design shall not include partly penetrated welds and all o’lets shall be fully
welded. O’lets shall be type approved or alternatively design approved.
Documentation & Certification

All piping materials and components shall be supplied with certificates in
accordance with BS EN 10204: 2004, clearly marked with material quality and
manufacturer's name.
Materials to be documented by material certificates according to EN 10204 (or

equivalent) are defined below:
• Pipes, flanges and fittings for welded piping: Certificate 3.1
• Pipes and flanges for screwed piping systems: Certificate 2.1
• Valves with welding end connections: Certificate 3.1

• Valves with flanged or screwed connections: Certificate 2.1

• Block valves in fuel hydrant system service: Certificate 3.1
• Bolting and gaskets: Certificate 2.1
Requirements for certification, welding procedure, NDE etc. for non-pressure

welded attachments shall be as for the parent pipe to which it is welded.
Hot formed bends

General
The hot formed bends shall be with radius of curvature R = 5 x DN or
R = 10 x DN.
Codes and Standards

BS EN 14870-1 Petroleum and natural gas industries. Induction bends,
fittings and flanges for pipeline transportation systems.
Induction bends
ISO 15590-1:2001 Induction bends, fittings and flanges for pipeline

transportation systems - Part 1: Induction bends
Functional requirements and materials

The pipe material shall be compatible with the abutting pipe in accordance with
the appropriate Piping Class as specified in the bend data sheet enclosed.
The bends shall be manufactured by inductive heating and bending.
The bends manufactured from longitudinal welded pipe shall have the weld
seam placed in the tensile zone between 10 and 45 degrees from the neutral
axis.
The bends manufactured from spiral welded pipe shall not contain skelp-end
welds.
The welding ends shall be delivered bevelled to match abutting pipe.
Each end of the bend shall have a straight tangential length not less than the
nominal diameter.
The deviation from the stated bend angle shall not exceed 0.5 degree.
The end faces shall be perpendicular to pipe axis.
Minor defects may be removed by grinding provided that the minimum wall
thickness is maintained and the grinding does not exceed 300 mm in any
direction.

NDE
The wall thickness shall be verified measured along the longest arc together
with any area where defects have been ground out.
The finished bends shall be examined by magnetic particle or dye penetrant for
cracks.
The butt welding ends shall be ultrasonically tested for lamination.
Marking
The approved bends shall be marked as follows:
• Manufacturer's mark
• Contract identification number
• Design pressure (refer to Data Sheet)
• Design factor (refer to Data Sheet)
• Angle of bend (refer to Data Sheet)
• Material grade
• Unique bend number
• Inspection authority mark
Isolating couplings for carbon steel pipes

General
Isolating couplings shall be installed at the interfaces between buried piping
and piping installations in buildings.

Coupling type
Monolithic with pipe pup-pieces.
Design
The isolating coupling shall be designed in accordance with ASME VIII Div. 1
or PD 5500.
Construction
Bolted or threaded joints are not permitted. The design of welds joining
coupling element and pipe pup-pieces shall permit radiographic examination of
joining welds.
Seals shall be made from continuously moulded precision "O" rings of

dielectric material.
Bore shall be not less than 90% of abutting pipe internal diameter.
Welding ends shall match abutting pipe

Refer to specific Data Sheets for abutting pipe dimensions and material
specifications.
Materials
Materials shall be fully killed fine grain carbon steel conforming to specified
standards as indicated in this Specification.
Pipe pup-pieces may be free issued to the Supplier by the Contractor. If this is
not the case, pup-piece material shall be in accordance with the relevant Piping
Class Specification, and shall be the same diameter and wall thickness as the
line into which it will be installed.
Seals and dielectrics shall be inert and resistant to any blend of organic or
inorganic corrosion inhibitors and biocide microbiological growth inhibitors.
The isolating coupling Supplier shall obtain from the Contractor necessary
information regarding inhibitors to ensure appropriate selection of seal and
dielectric material.
Surface treatment
The bore of the isolation coupling assemblies shall be lined with a coating as
specified or to be approved by the Engineer, with minimum DFT of 300
microns, having electrical and abrasion resistance properties to prevent a
decrease in electrical resistance across the isolation coupling such as caused by
debris bridging the isolating ring.
The coating shall not bridge the isolating ring.
The coating shall be capable of resisting preheating to 150°C at the place of

welding.
Installation and execution

Repair by welding will not permitted on base materials.
Inspection and testing

NDE
All items shall be ultrasonically tested.
All forgings shall be magnetic particle tested over the entire surface.
All welds shall be 100% radiographic / ultrasonic tested.
Welding ends shall be ultrasonic tested to a minimum distance of 50 mm from

the bevel end.

Hydrostatic testing
Each coupling shall be hydrostatically pressure tested to 1.7 times the system
design pressure as stated in the Data Sheet.
Initially, each coupling shall be subjected to 3 pressure cycles between 10%

and 85% of the test pressure.
The pressure test is accepted with the full test pressure applied for a minimum
of 15 minutes for DN ≤ 450 mm or 30 minutes for DN > 450 mm.
Electrical test
The isolation couplings shall be electrically tested in a fully dried condition.
The strength test shall be by 5000 V AC, 50 Hz shall be applied for a period of
not less than one minute during which no puncture of coating or formation of
sparks may occur, and the leak current differential shall not exceed 2 mA.
The resistance test shall be by application of 500 V DC with a measured

electrical resistance greater than 1 MΩ.
Marking
The approved couplings shall be marked as follows:
• Allowable bending moment
• Material grade of pipe pup-pieces
• Unique coupling number
Preparation for joining

Marking of piping materials
For piping materials with certificate, the charge number shall be transferred by
permanent marker to the pipe section so as to be able to identify the charge
number of the pipe after welding.
These markings shall be removed after completed, approved and documented

control of the system.
Cutting and bevelling

Cutting and bevelling of pipes shall be carried out by mechanical means.

Weld bevels for butt weld of pipes and fittings shall be in accordance with the
relevant Welding Procedure Specification (WPS).
Welding requirements
Welding processes
Acceptable welding processes are as specified in BS EN ISO 4063, being:
• Metal-arc welding with covered electrode.

• Flux-cored wire metal - arc welding without gas shield.
• Submerged arc welding.
• Tungsten inert gas arc welding (TIG welding) for use in draught-free
workshops.
Other welding processes are not acceptable unless agreed with the Engineer
prior to fabrication.
Welding consumables
All consumables shall be low hydrogen type with maximum 5 ml hydrogen/100
g weld metal (mercury method in accordance with BS EN ISO 3690).
Other consumables are not acceptable unless approved by the Engineer prior to
qualification of welding procedures or fabrication.
The chemical composition of the deposited weld metal shall be selected to

ensure adequate resistance to degradation under the intended operating
condition.
All welding materials shall be delivered in hermetically sealed containers and

stored in a clean, dry, indoor area until used.
Wet or damaged electrodes, contaminated flux, and rusty filler wire shall be
rejected.
Welding Procedure Specification

Before commencing the work, the Contractor shall submit detailed welding
procedure specification (WPS) complying with BS EN 288-2. Specification and
approval of welding procedures for metallic materials - Part 2: "Welding
procedure specification for arc welding".
The Contractor shall confirm compliance of each welding procedure according

to BS EN 288-3. "Specification and approval of welding procedures for
metallic materials. Part 3: Welding procedure tests for arc welding of steels"
and undertake qualification tests.
The qualification tests shall be performed on the same material as stated in the
relevant piping class specification.

All welding procedures together with qualification documents - Welding

Procedure Qualification Records (WPQR) must be handed to the Engineer for
approval.
The documentation for WPQR and production tests shall ensure traceability
between material including welding consumables and the material certificate.
The WPS shall only refer to one WPQR which shall include both the low and
high heat input level.
WPS and WPQR forms as attached in Appendix 3 or equivalent shall be used.
Qualification of stainless steel welding procedures shall include control of

internal and external seam surfaces and the parent material adjacent to the
seam.
Welders' Qualification
Prior to the performance of any production welding, welders and welding
operators shall qualify for the relevant welding procedures according to
BS EN 287-1. Approval testing of welders - Fusion welding. Part 1: Steel.
The welder's performance qualification shall be carried out in accordance with

an approved qualified welding procedure.
Identification of welders
Welder's Performance Qualification (WPQ) certificates with photograph shall
be used unless otherwise agreed prior to fabrication.
Each qualified welder or operator shall be assigned a symbol, which shall

always be visible during welding.
The welder or operator shall mark his welds with his symbol.
A record shall be kept of the welder's or operator's work during the latest 12
months and be available for the Engineer at all times.
Site welding of steel piping

General
The Contractor shall establish shielding to protect each welding site from rain
and wind.
No welding shall be carried out when the surface is damp or wet.
Preparation and welding of materials shall be in accordance with the

specifications and qualified procedures and approved by the Engineer.
All welds shall be marked with a weld number and welder's designation.

These marks may be removed after completion and approval of the weld.
Alternatively, all welds shall be shown with welder's number on a drawing.
Welded connections
Adjacent sections of welded pipe that are joined by butt welding shall have the
longitudinal seams positioned so that they are at least 15 degrees apart.
Wherever possible the longitudinal weld seam shall be positioned so that

branch connections such as couplings, o'lets etc. are clear of the weld seam.
Butt welds between materials of different wall thicknesses shall be tapered by

scarping the parent material at a taper of 1:4.
Arc strikes outside the welding groove are not permitted.
Should the strikes occur, they shall be repaired in accordance with the
procedures approved by Contractor's QA department and Engineer's approved
welding repair procedure.
Tack welds
Tack welds shall be of a minimum length of four times the base metal thickness
or 50 mm, which is the lesser, and shall be carried out in accordance with an
approved welding procedure.
Tack welds shall have adequate cross section to prevent cracking.
Tack welds that form part of the completed weld shall be ground to a feather
edge, and completely fused with the root run.
Cracked tack welds shall be completely removed by grinding and shall not be
incorporated into the finished weld.
After removal, the parent material shall be examined by magnetic particle or

liquid penetrant to ensure that crack propagation from the tack weld into the
parent plate has not occurred.
Weld interruption
Welding shall not be discontinued until 25% of the weld thickness or 3 passes
are complete, whichever is more stringent.
At this stage, the weld profile should be con- cave, particularly at the weld
material/parent plate interface.
Weld repairs
All corrective work consisting of removal of defects and deposition of repair
welds shall be carried out in accordance with the qualified repair welding

procedure or, alternatively, the deposition of repair weld shall be in accordance

with a welding procedure qualified for the original weld.
The removal of defective areas shall be carried out by machining, grinding,

chipping or arc/air gouging followed by grinding.
The resulting cavity shall be clean, free from scale and have a contour to permit
ease in repair welding.
Defect removal shall be assured by magnetic particle or liquid penetrant testing.
Repairs and modifications shall be identified and documented.
Second weld repairs shall require the Engineer's approval.
Production testing of welding

If the Engineer has reasonable doubts of the welding quality, for example if
during the periodical parameter checks it is observed that the welding is not
performed in accordance with the relevant approved WPS, the Engineer may
require production tests to be performed.
The production tests shall be taken directly from the production welds when it
is technically possible and the Engineer reserves the right to select the test
welds.
All costs related to the production tests shall be to the Contractor’s account.
If the production test does not fulfil the requirements, the cause of failing shall
immediately be established and brought to the attention of the Employer.
The Employer or his representative may specify further testing or the rejection
of the represented production welding.
3102.4 Inspection and Testing
Non-Destructive Examination of Steel Piping

Following methods are applied for examination of metallic piping:
• Liquid penetrant examination (PT)
• Magnetic particle examination (MT)
• Radiographic examination (RT)
• Ultrasonic examination (UT)
• Visual examination (VT)
• Eddy current (ET)
Other examination methods may be acceptable upon agreement with the

Engineer.

If, for any reasons, the Engineer or other parties have reason to believe that a
weld contains unacceptable defects, the Contractor shall use any of the above or
alternative methods to determine the acceptability of the weld.
Qualification Requirements
The execution of all types of examination methods intended to be employed
during fabrication shall be qualified in accordance with relevant standard.
Examination Organization
The organization performing NDE shall be a manufacturer's NDE department
covered by a certified quality system according to EN ISO 9000 series or an
authorised independent inspection organization accredited according to EN
45001.
Examinations carried out on behalf of the Employer shall be performed by

personnel from an inspection organization accredited in accordance with
EN 45001.
The Engineer shall approve prior to commencing any testing procedures other
examination organizations if so required.
The organization shall employ minimum one level 3 person certified according
to BS EN 473.
Examination Personnel
All personnel shall be certified in accordance with BS EN 473.
Other qualifications shall be agreed by the Engineer, who reserves the right to
require re-examination or rejection of NDE personnel.
Liquid Penetrant Examination: Level 2 (multi-sectorial).
Magnetic Particle Examination: Level 2 (multi-sectorial).
Radiographic Examination: Level 2 for examination of welds.
Ultrasonic Examination: Level 2 for examination welds.
Eddy Current Examination: Level 2 for examination of welds.
Visual Examination: The personnel performing visual examination shall be

qualified based on participation in relevant courses and practical experience.
Certification of the personnel performing visual examination is not required,

but documentation of qualifications such as CSWIP or equal must be on file.
The visual perceptiveness of the personnel shall be checked annually according

to BS EN 473.

Procedures
All NDE shall be performed in accordance with procedures which have been
approved by the responsible Level 3 personnel and the Employer in accordance
with the requirements of the applicable standards.
The procedures shall be referred to in relevant documents such as weld check

lists.
Reporting
The Contractor shall document the examinations in reports in accordance with
the requirements of the applicable standard with regard to examination
technique and results.
The reports shall include the parameters required for reproducing the
examination.
Appendix 3 includes forms, which fulfil the requirements of this Specification.
Performance of NDE on steel piping

Fabrication
All NDE shall be performed after final post weld heat treatment, if applicable.
Before final NDE, the following resting periods shall have elapsed after
welding:
• C-Mn steel: 16 hours.
The following procedure can be used as an alternative for C-Mn steel to the 16-
hour hold between completing a weld and performing the final NDE for
approval:
• After completion, the welding and its surroundings are heated up to
minimum 200°C.
• The 200°C is maintained for 2 hours per 50 mm in thickness, minimum 2
hours.
• The weld is allowed to cool freely.
• NDE is performed after cooling to the temperature required for
performance of the examination.
Sequence of Examination
100% visual examination shall always be performed prior to other
examinations.
When examinations for detection of internal as well as external defects are

required for the same weld, the examination for external defects shall be
performed prior to the examination for internal defects.

Surface Conditions
The surface and the adjacent area to be examined shall be clean and free of all
dirt, grease, paint, spatter, heavy oxidation etc. that may interfere with the
examination.
The weld shall be prepared by grinding if necessary to assure that the

examination can be carried out thoroughly and that the surface condition of the
weld is not causing misleading interpretations of the results.
NDE shall be performed prior to application of linings and coatings.
Random Examination
Where random examination is required, a complete examination of welds with
an accumulated length or number of welds corresponding to the specified
percentage of the welds in the lot shall be carried out.
The lot is defined as welds for piping for the given system.
The selection of welds to be examined may be at the discretion of the Engineer.
Where practical, the selection shall ensure that the work product of each welder
or welding operator carrying out the production welding is included.
Precautions in Case of Unacceptable Indications

All unacceptable indications shall be removed.
Where welding repair is required, the repair area including 100 mm on either
side shall be re-examined for external defects prior to welding.
Welding repairs (or replaced welds) shall be examined with the methods
prescribed for the original weld.
If NDE carried out at random reveals unacceptable indications, the following

precautions shall be taken:
• a) - Two additional welds made by the same welder or welding operator

and welded in accordance with the same welding procedure specification
(WPS) shall be examined with the same examination method.
• b) - If the results of the examination according to a) are acceptable, the
defective welds shall be repaired and re-examined, and all welds in the lot
are considered acceptable.
• c) - If the results of the examination according to a) are unacceptable, all
welds made by the same welder or welding operator and welded in
accordance with the same welding procedure specification (WPS) shall be
examined.

• If the results of the examination according to c) are acceptable, the

defective welds shall be repaired and re-examined and all welds in the lot
are considered acceptable.
• If the results of the examination according to c) are unacceptable, all
unacceptable welds welded by the same welder or welding operator in
accordance with the same welding procedure specification (WPS) shall be:
- Repaired or replaced and re-examined.
Selection of examination method

The examination methods shall be selected in accordance with Table
3001.4.21) for detection of internal defects, which are defects not located at
accessible surfaces and Table 3001.4.2:(2) for detection of external defects,
which are defects located at accessible surfaces.
In case of doubt or suspicion on defects, the Engineer reserves the right to

require supplementary examinations.
Table 3102.4. (1): Selection of examination method for detection of internal defects
Thickness, t (mm) t < 12 12 ≤ t < 30 30 ≤ t < 120

Ferritic butt joints RT RT or UT UT
Ferritic branch joints UT UT UT
Austenitic butt joints RT RT RT or UT
Austenitic branch joints UT UT UT
Note 1: Thickness is the nominal thickness of the thinnest component of the joint. The term "Branch"
includes all types of branched connections.
Note 2: For branched joints the lower limit for UT is 8 mm.
Table 3102.4. (2): Selection of examination method for detection of external defects
Ferritic steels VT and MT (1, 2)

Austenitic steels VT and PT (2)
Note 1: MT shall preferably be used. PT may be used where MT is not possible.
Note 2: ET shall only be used for in-service examinations.
Liquid Penetrant Examination

Examination technique: BS EN 571-1.
Acceptance level: BS EN 1289 level 2X
Magnetic Particle Examination

Examination Technique: BS EN 1290
Only the wet method shall be used.

If black suspended powder is used, the examination surface shall be covered by

a thin layer of contrast paint.
Acceptance level: BS EN 1291 2X
Radiographic Examination
Examination technique to be in accordance with BS EN 1435 Class B.
γ-radiation sources according to BS EN 1435 Class B may be used.
The Employer shall approve lower thickness prior to examination. Acceptance

level: BS EN 12517 Level 1.
Field welds shall be examined in accordance with BS EN 1435

Class A. Acceptance level: BS EN 12517 Level 1.
Ultrasonic Examination
Examination technique: BS EN 1714 Level B
Acceptance level: BS EN 1712 Level 2.
Visual examination
Examination technique: BS EN 970
Acceptance level: BS EN ISO 5817 quality Level B.
Eddy Current Examination

Examination technique: BS EN 1711.
The sensitivity shall be set using a 1-mm deep notch.
Acceptance level: All areas with indications exceeding the signal from a 1 mm
deep notch shall be further investigated with MT or PT
Extent of Examination of Welds

All welds shall be examined visually 100%.
Other examination methods in accordance with Piping Class specifications.
3103 Polyethylene piping

3103.1 General
Potable water distribution network, condensate collection network and
interconnecting buried piping between cooling towers and Chiller Plant shall be
established using high density polyethylene piping (HDPE).

Standards and references

ANSI NSF 14 Plastic piping components and related materials
ANSI NSF 61 Drinking water system components - Health effects
ASTM D2737-03 Standard Specification for Polyethylene (PE) Plastic
Tubing
ASTM D3261-03 Standard Specification for Butt Heat Fusion
Polyethylene (PE) Plastic Fittings for Polyethylene
(PE) Plastic Pipe and Tubing
ASTM D3350 Standard Specification for Polyethylene Plastics Pipe
and Fittings Materials
ASTM F714 Standard Specification for Polyethylene Plastic Pipe
Based on Outside Diameter
ASTM F2164 Standard Practice for Field Leak Testing of
Polyethylene (PE) Pressure Piping Systems Using
Hydrostatic Pressure.
AWWA C906 Standard for Polyethylene (PE) Pressure Pipe and
Fittings, 4 in. (100 mm) through 63 in. (1575 mm), for
Water Distribution and Transmission
ASTM F2620-06 Standard Practice for Heat Fusion Joining of
Polyethylene Pipe and Fittings
BS EN 12201 Plastic piping systems for water supply. Polyethylene
(PE).
ISO 4427 Polyethylene (PE) pipes and fittings for water supply
ISO 13761 Plastics pipes and fittings - Pressure reduction factors
for polyethylene pipeline systems for use at
temperatures above 20 degrees C
ASTM 2774, Standard Practice for Underground Installation of
Thermoplastic Pressure Piping,

All components in potable water system shall be certified in accordance with
ANSI/NSF 14 and ANSI/NSF 61.
All pressure piping components in HDPE potable water and fire fighting water
piping networks shall, as a minimum, conform to pressure Class PN16, refer to
piping Class Specification AP01.
HDPE suction pipes between tank and pump house, HDPE main supply line
from municipal metering chamber to the tank farm, HDPE condensate pipes
and buried interconnecting piping in the Chiller Plant shall as a minimum
conform to pressure Class PN10, refer to piping Class Specification AP02.

The HDPE fittings shall be compatible with the supplied pipe. The fittings shall
be suitable for butt fusion jointing.
The compound manufacturer shall demonstrate that each compound

conforming to BS EN 12201-1, Table 1 is fusible by testing the tensile
strength of a butt fusion joint of pipes manufactured from the compound as
specified in BS EN 12201-1 Table 2.
Compounds conforming to Table 1 are considered fusible to each other. If

requested, the compound manufacturer shall demonstrate this on compounds
from his own product range by testing a butt fusion joint for tensile strength
as specified in BS EN 12201 Table 2.
All HDPE piping components shall be purchased from the same manufacturer
and shall be manufactured in like materials. In case the Contractor chooses
components manufactured from unlike materials the Contractor shall obtain an
approval of his selection of materials from the Engineer based on verification
of compatibility by performance of tests as specified in BS EN 12201.
All HDPE components shall be marked in accordance with BS EN 12201.
All components in the system shall be in accordance with piping class

Specifications AP01 and AP02 enclosed in Appendix 2 and with Data Sheets
referenced therein.
Building interface for HDPE pipes

General
The HDPE pipe is taken to the required level of entry in the pipe trench by
welded HDPE bends and a welded-on stub adaptor with a steel flange ring.
The steel flange ring is connected to the carbon steel piping by a standard
flange by an expansion joint.
The HDPE pipe is protected by mass concrete around the pipe to a level of 200
mm above the pipe.

As for HDPE fittings.

Marking

Jointing of HDPE piping

Jointing of PE piping shall generally be by butt heat fusion method. Electro
fusion is permitted if noted and approved by the Engineer.
All jointing shall be executed using butt fusion/electro fusion machine.
The jointing parameters shall be within the range prescribed by PE pipe

manufacturer.
The jointing shall be performed in accordance with a written procedure

approved by the PE pipe manufacturer and the Engineer.
The jointing procedure by butt welding shall be qualified and the test joints
shall be subject to tensile test in accordance with BS EN 12201.
A pyrometer or other surface temperature-measuring device shall be used by

each fusion crew before the first butt weld joint of the day is made and
periodically throughout the day to insure proper temperature of the heating tool
face that contacts the pipe or fitting ends.
Field butt weld fusion shall not proceed until a test joint has passed the bent
strap test carried out in accordance with applicable standard.
Cleaning of the hot plate of joining machine shall be carried out using
methylated spirit or alcohol. Use of chemical solvents is not permitted.
The beads of the completed joints shall not be removed either externally or
internally.
The HDPE Pipe and fittings shall be field joined by butt fusion welding using
the process of heat fusion.
The necessary equipments, tools, tackles etc. including plastic pipe welding
machine, hand tools, protection covers and tents etc. shall be provided by the
Contractor and shall be approved by the HDPE line pipe manufacturer and the
Engineer.
The Contractor shall prepare a method statement covering the jointing work to
be carried out and a detailed procedure for each type and size of the joint. These
shall be in accordance with the HDPE pipe manufacturer's recommendation.
Separate procedures shall be prepared for shop fabrication, test of welder's
qualification, site joining works and repair welding works.
In order to ensure cleaning of the pipeline with the use of foam pigs, particular
attention shall be paid to the need for effective internal cleaning of each
completed joint. The Contractor in consultation with the pipe manufacturer

shall propose a method for cleaning the internal joints, for review and approval,
in the detailed jointing procedure.
Each joint shall be inspected and certified by the pipe manufacturer to have
been executed in accordance with the approved jointing procedures. Inspection
or witnessing of the make up of the joints by the pipe manufacturer shall not
absolve the Contractor of his responsibilities to provide a fit for purpose joint
and the final guarantee for the system shall lie with the Contractor.
No more than 0.5 km of pipe shall be jointed prior to successful completion of

the hydro-test of installed pipeline.
The procedure and method of butt fusion welding shall be in line with the
procedure outlined in ASTM D2657.
The Contractor shall, prior to welding, ensure that the pipe ends are clean,
parallel to the mating surface and are perpendicular to the centreline of the pipe.
Mismatch between walls thicknesses of mating pipes shall not be more than
10% of the design wall thickness.
Cleaning of the hot plate shall be carried out using methylated spirits or alcohol
as recommended by the equipment manufacturer.
The mating surfaces during the process of welding shall not be separated by
more than 0.6mm.
The fusion temperature, heating up pressure, bead width, heating through time,
change over time, pressure raising time, welding pressure and cooling time
shall be as per pipe manufacturer’s recommendations.
The welder executing the work shall be appropriately protected by provision of

required personal protection equipment.
Valves and other appurtenances

The connections between HDPE and metallic piping, valves and appurtenances
shall be flanged type and no other joining methods shall be permitted. Loose
flanges on HDPE pipes shall be traction resistant
Testing and commissioning

100% of joints shall be visually inspected.
Visual inspection criteria shall be obtained from the PE pipe manufacturer.
First fusion of the day performed by each crew with the same machine and
piping to be used that day shall be visually and destructively tested to confirm
joint integrity, operating procedure and fusion machine set-up.

The test shall be bent strap test in accordance with applicable standard.
The pipeline testing shall be carried out in accordance with the Standard
MHEW-5.4.5 of the "Red book"; hydro testing.
The Contractor shall prepare a written test procedure for pressure and leak
testing and shall obtain approval of the procedure from the pipe manufacturer.
The procedure shall include but not be limited to definition of test section
length, method of preparation for test, test medium, pipeline filling, method of
pressurizing and pressurizing equipment, duration of tests, acceptance criteria.
The completed pipeline shall be pressure and leak tested in accordance with the
above procedure. The tests shall be witnessed by Engineer. The tests shall be
documented by test records.
Documentation
The documentation shall include the following:
• Receiving control records
• Material certificates
• Certificates of conformance with ANSI NSF 61
• Jointing qualification procedure test records
• Jointing procedure
• Records of daily verification of jointing parameters
• Records of daily joint tests
• Jointing log
• Records of qualification of jointing personnel
• Records of qualification of NDE personnel
• Records of visual inspection
3104 Ductile iron piping

3104.1 General
The buried fire water transmission system shall be established using ductile
iron pipes.

NF A48-851 Foundry products. Ductile iron pipes for pressure
pipelines. Polyurethane external coating.
ANSI NSF 61 Drinking water system components - Health effects
BS EN 545 Ductile iron pipes, fitting and accessories and their
joints for water pipelines. Requirements and test
methods
BS EN 681-1 Elastomeric seals - Materials requirement for pipe joint
seals used in water and drainage applications. Part 1:
Vulcanised rubber

BS EN 1092-2 Flanges and their joints - Circular flanges for pipes,

valves and accessories, PN designated. Part 2: Cast
iron flanges
BS EN 1514 Flanges and their joints - Dimensions of gaskets for
PN designated flanges.
BS EN 1515 Flanges and their joints - Bolting
BS 3416 Specification for bitumen based coatings for cold
application, suitable for use in contact with potable
water.
BS EN ISO 4016 Hexagon head bolts. Product grade C
BS 4027 Specification for sulphate resisting Portland cement.
Requirements for composition, strength, physical and
chemical properties of three strength classes.
BS EN ISO 4034 Hexagon nuts. Product grade C
ISO 2531 Ductile iron pipes, fittings and accessories for pressure
pipelines.
ISO 8179 Ductile iron piping, External zinc coating
ISO 8180 Ductile iron pipes, polyethylene sleeving
ISO 10802 Ductile iron pipelines - Hydrostatic testing after
installation
General
All components shall be suitable for service in a potable water system. The
suitability shall be certified in accordance with ANSI/NSF 61.
All piping components in ductile iron piping system shall be in accordance with
piping specification Class AD01 enclosed with this Specification.
All piping components in ductile iron piping network shall as a minimum

conform to pressure Class PN16.
The pipes shall be centrifugally cast in accordance with BS EN 545.
The fittings shall be sand cast in accordance with ISO 2531.
The flanged pipes shall be ductile iron pipes Class K9 with welded flanges
PN16. Flange drilling shall be in accordance with BS EN 1092-2.
The flanged joints shall either be a joint with a rotatable flanges or a joint with
integral flanges depending on the fitting and nominal diameter.

The gasket material for flanged joints and for push-on joints shall be EPDM in
accordance with BS EN 681-1.
Lubricating paste shall be a mixing of Vaseline, non-soluble in accordance with

French standard AFNOR T 90 M DOC 8 or equivalent.
The bolting material shall be stainless steel AISI 316L
Internal protection
Pipes shall be internally lined with sulphate resisting cement by a high speed,
centrifugal process. The cement mortar lining shall be in accordance with ISO
4179, with the thickness given in following table:
Nominal thickness Minimum value at one point

DN
mm mm
80 - 300 4 2.5
350 - 600 5 3.5
700 - 1200 6 4.5
1400 - 2000 9 7.0
The water used in the cement mortar shall be potable, free from injurious
quantities of organic matter, alkali, salt or other impurities that might reduce
the strength, durability etc. of lining.
The cement used shall be a sulphate resisting Portland Cement meeting the
requirements of ASTM C-150 Type II, ASTM C-150 Type V, and the chemical
requirements of BS 4027.
All material used for internal linings of pipe, socket and spigot shall be non-
toxic, and certified as compatible for use in contact with potable water.
External protection
Pipes and fittings
All pipes and fittings shall have a protective polyurethane coating, of thickness
normally 900 µm but not less than 700 µm according to AFNOR NFA 48.851.
Internal socket ends and external spigot ends of pipes shall be protected with
epoxy coating of thickness no less than 300 µm.
Marking
The piping components shall be marked as follows.
Socket pipes and fittings

• Socket type

• Nominal diameter
• Nominal pipe length
• Class designation of pipes
• Material
• SFC (Suitable for cutting) - pipes only
• Batch number
• Type of lining
• Manufacturer's name or trademark
• Year of manufacture
For bends, bend angle shall be included in marking.
The marking shall be cast on the component.
The socket and spigot pipes shall have two circumferential lines on the spigot
to provide visual means of checking that the spigot is properly inserted in the
joint
Flanged pipes and fittings

• Pressure rating
• Nominal pipe length
• Class designation of pipes
• Material
• Batch number
• Type of lining
For bends, bend angle shall be included in marking.
The marking shall be cast on component.
Push-on joint gasket

• Type of joint
• Usage code
• Material
• Mould reference
The marking shall be moulded on the gasket
Flange gaskets
• Gasket type
• Usage code

• Material
• Mould reference
The marking shall be moulded on gasket
Bolting
Bolting material and grade stamped on bolt head and nut side
Transition couplings
General
A fixed coupling shall be installed at the interfaces between buried piping and
piping installations in buildings.
The coupling shall be a double flanged ductile iron pipe with puddle flange to
ensure water tightness between the pipe and the wall. The coupling shall be cast
into the concrete foundation wall.

As for ductile iron fittings.
The coupling shall be connected to the CS piping by an expansion joint and to

the buried DI pipes by flanged bends to achieve the correct level.

Marking
Assembly of socket and spigot pipes

All jointing shall be carried out strictly in accordance with the pipe
manufacturer's instructions. The Contractor shall obtain, from the manufacturer
or his agent, the services of a skilled pipe jointer to demonstrate the correct
method of making all proprietary or patented joints.
The Contractor shall, in co-operation with pipe manufacturer, prepare a written

procedure for jointing of socket and spigot pipes.
In the event that pipes shall be cut on site it is only permitted to be carried out
on pipes supplied and marked "SFC" on the socket faces (Suitable for cutting).
Manufacture's recommendations for repair of pipes shall apply.

The pipe socket chamber and spigot shall be cleaned with particular attention to
the gasket seat.
If the pipe spigot has not already been marked, it shall be marked at the
distance from the spigot end equal to socket depth minus 10mm.
The gaskets shall be inserted outside the trench.
Lubricating paste shall be applied to the exposed surface of gasket and mating
pipe spigot and chamfer.
The pipe shall be pushed into socket of mating pipe until the mark is in line
with socket face.
The selection of equipment used for jointing of socket and spigot pipes shall
ensure that no damage to the pipes will be done. The equipment shall distribute
the jointing force evenly and ensure straight movement of the pipe being
jointed.
The use of hydraulic jack operated winches is preferred.
The selection of jointing equipment shall be approved by the pipe

manufacturer.
Cutting of pipes
The cutting of pipes is permitted only on pipes designated as suitable for
cutting. Prior to cutting, it shall be verified that the new spigot cut area is within
the tolerances of the spigot.
The cutting of pipes for inserting valves, fittings or closure shall be carried out
without damage to the pipe or the protective wrapping and coating, and with a
smooth end at right angles to the axis of the pipe. The method of cutting and
equipment used for cutting shall be approved by the Engineer.
After cutting the spigot, the chamfer shall be restored to facilitate assembly and
to prevent damage to the gasket. The dimensions of chamfer shall be in
accordance with pipe manufacturer's recommendation.
Assembly of flanged pipes

The face of the flange shall be cleaned prior to assembly. The gasket shall be
inserted and the bolts inserted and tightened to the torque as prescribed by pipe
manufacturer for the gasket type used.
Thrust blocks
The concrete thrust blocks shall be provided at pipeline ends and direction
changes to contain the hydraulic thrust of socket and spigot lines under
pressure.

It is the responsibility of Contractor to design the thrust block at each required

location depending on the soil condition and for the approval of the Engineer.
In-lieu of the use of thrust blocks in highly congested areas the use of
restrained, self-anchoring joints is preferred.
3104.4 Inspection and testing

As a part of reception control the Contractor shall perform the control of lining
thickness on 5% random selected pipes from each supplied batch.
All piping components shall be visually inspected prior to jointing. 100% of

push-on joints shall be inspected for correctness of joint by measurement of the
depth of void space around the whole circumference of joint.
The pipeline testing shall be carried out in accordance with the Standard
MHEW-5.4.5 of the "Red book"; hydro testing.
The Contractor shall prepare a written test procedure for pressure and leak
testing and shall obtain approval of the procedure from the pipe manufacturer.
The procedure shall include but not be limited to definition of test section
length, method of preparation for test, test medium, pipeline filling, method of
pressurizing and pressurizing equipment, duration of tests, acceptance criteria.
The completed pipeline shall be pressure and leak tested in accordance with the
above procedure. The tests shall be witnessed by Engineer. The tests shall be
documented by test records.
3104.5 Documentation
The documentation shall include the following.
• Material reception control records
• Material certificates
• Lubricating paste data sheet
• Certificate of hydrostatic test pressure at works
• Certificates of conformance with AISI/NSF 61
• Jointing procedures
• Pressure and leak test procedures
• Records of visual inspection
• Records of internal lining thickness control
• Records of external coating thickness control
• Drawings and calculations of thrust blocks
3105 Buried piping

3105.1 General
The buried piping systems shall be established for networks of chilled water
distribution, condensate collection, fire fighting water distribution, potable

water distribution and interconnecting piping in Chiller Plant between cooling

towers and chiller's building.
3105.2 Standards and references

BS EN 13480-6 Metallic industrial piping: Additional
requirements for buried piping
BS EN 13941 Design and installation of pre-insulated bonded

pipe systems for direct heating
PPI Handbook, Chapter 7 Underground installation of polyethylene piping
The standards related to earthworks associated with lying of pipes are listed in
Special Specification 200, Earthworks.

Buried pipes shall be installed in trenches in dedicated utility corridors as
shown on the drawings.
The high point vents and low point drains shall be located in concrete pits at
locations as shown on the drawings.
On the long runs of pipe, the expansion joints shall be installed as indicated on
the Drawings. The joints shall be placed in concrete pits.
The buried sections of carbon steel and HDPE shall be fully welded. Use of
flanged or other types of detachable joints on pipes in buried sections is not
permitted. If for any reason the Contractor decides that the detachable joint is
necessary, a suitable chamber or pit shall be provided with prior approval by
Engineer.
Flanged joints on DI pipes shall be protected by 2 coats of bituminous paint and

wrapped in 2 layers of polyethylene film of thickness 0.10 mm.
3105.4 Piping materials

The piping materials for chilled water distribution network shall be in
accordance with piping specification Class AC02, Document. no. AL-905-P-
11201.
The piping materials for potable water distribution and condensate collection
networks shall be in accordance with piping specification class AP01, doc. no.
AL-905-P-11203.

The piping materials for potable water pipeline connecting to the municipal
distribution system and buried condenser water connection between cooling
towers and chiller plant building shall be in accordance with piping
specification Class AP02, Document no. AL-905-P-11204.
The piping materials for fire fighting water distribution system shall be in
accordance with piping specification Class AD01, Document no. AL-905-P-
11205.
3105.5 Earthworks materials

Earthworks materials i.e. pipeline bedding, surround and backfill shall be
granular material in accordance with Clause 207 in Special Specification 200,
Earthworks.
Preparation of trenches
The preparation of trenches shall be in accordance with Clause 207 in Special
Specification 200, Earthworks.
Lying of pipelines
Before the pipes are laid they shall be carefully cleaned inside to remove any
soil, stones or other deleterious matter.
During the pipe lying of continuous fusion joint systems, allowance shall be
made for movement due to the thermal expansion/contraction of the material.
This effect is most pronounced at the end connections to fixed positions and at
branch connections.
The Contractor shall prepare the written procedures for laying of each type of
pipeline. The procedure for laying of HDPE piping shall be prepared in co-
operation with the selected HDPE pipe manufacturer. The procedures shall be
submitted to the Engineer for review and approval. The Contractor shall
include in the procedures the non-buried sections of systems and the sections
passing though concrete chambers.
Gradual changes in direction of PE pipelines can be accommodated by pipe

deflection but every effort shall be made to keep the pipe as straight as possible
within the trench to enable correct side-fill compaction. Similar care shall be
taken to avoid any distortion in coiled pipelines.
The pipes shall be installed at the depth and with spacing as shown on the
drawings.
In general, the depth of soil cover over the pipelines shall be 1500mm. The
exceptions are crossings with other underground installations which may

impose different local requirement. At crossings with other underground

installations the lateral safety distance of 300mm shall be maintained.
The depth of cover less than 1500mm is permitted at branches for connections
to the buildings.
The pipes shall be laid such that the full length of the pipelines is in contact
with the bedding, which shall be 100mm thick. Pipeline invert levels shall not
deviate more than ±20mm from the level shown on longitudinal profile
drawings.
Backfilling
Upon successful completion of non destructive examination, completion of
insulation and after obtaining of final approval for pipe laying the trenches shall
be backfilled in accordance with Clause 207 in Special Specification 200,
Earthworks.
During backfilling, an identification/warning tape shall be placed along the

pipeline, over the top of the pipe within a distance of 300mm from the top of
the ground level
The testing and documentation of trench preparation and backfilling shall be in

accordance with Special Specification 200, Earthworks.
Pressure and leak testing

Pressure and leak testing of buried piping shall be performed after backfilling.
Anchorages and thrust blocks for pipes, valves and fittings in HDPE
piping network
No anchorages are required as pipes are welded or fitted to appurtenances by
means of traction resistant flanges.
Road crossing
The construction work shall be in accordance with the design drawings.
Wadi (culvert) crossing

The construction work shall be in accordance with the design drawings.
3106 Expansion joints

3106.1 General
Expansion joints shall be installed as indicated on piping general arrangement
drawings for chilled water system.

Codes and Standards

EJMA Standard Standards of the Expansion Joint Manufacturers
Association

The design of expansion joints shall be in accordance with BS EN 13480-3,
Section 6.5 or alternatively in accordance with ASME B31.3, Appendix X.
The design life (N - number of cycles) is specified by the Engineer on

Expansion Joint Data Sheet attached to this Specification.
The bellows design shall consider the design pressure coincident with the full
fluid design temperature.
If two-ply construction is specified, each ply shall be designed for full fluid
design pressure and temperature.
A provision shall be made for leak detection and testing between the plies.
The bellows assembly of expansion joints in piping systems shall be

equipped with a removable external steel cover designed to protect the
bellows from external mechanical damage.
The cover shall not prevent the required thermal movement of the joint.
The cover shall be equipped with an indicating device to axial, lateral and
angular joint movement.
If the joint is internally insulated, the cover shall be vented as necessary to

maintain metal temperature of the bellows at the design value.
The bellows material shall be in accordance with the specification in the Data
Sheet.
All cold formed materials other than austenitic stainless steel or nickel alloy
shall be stress relieved after forming.

All butt welded joints shall be 100 percent radiographic tested. All other
welds shall be examined 100 percent by the following methods, as applicable:
• Ferritic alloys: Wet magnetic particle method. A magnetization procedure

that will avoid arc strikes shall be used.
• Austenitic and nonferrous alloys: Liquid penetrant method.
Visual examination: Following final forming, the entire surface of the

expansion joint shall be examined for defects.

The maximum allowable depth of surface irregularities, such as scratches,

shall be 0.05 mm or 5 percent of the nominal metal thickness, whichever is
greater.
3106.4 Marking
The QA approved expansion joint shall be marked as follows:
• Allowable movements
• Allowable moments
• Material grade
• Unique joint number
3107 Pipe supports

3107.1 General
The Contractor may design and manufacture the pipe supports in accordance
with the function required and submit the pipe support drawings for the
Engineer's review and approval. Alternatively the Contractor shall select the
manufacturer of standard pipe support components and obtain an approval of
the chosen manufacturer's products from the Engineer. The Contractor shall
design and supply all necessary secondary steel and attachments required for
supporting the piping system. Due consideration shall be given to minimising
the damage resulting from earthquake effect.
Codes and Standards

ANSI MSS-SP58 Pipe hangers and support materials, design and
manufacture
ANSI MSS-SP69 Pipe hangers and supports selection and design
ANSI MSS-SP89 Pipe hangers and supports fabrication and installation
practices
FEMA 414 Installing Seismic Restraints for Duct and Pipe
Design
The design of pipe support up to and including 10 kN shall be in accordance
with ANSI MSS-SP58 and ANSI MSS-SP 69, and shall fulfil the requirement
from the pipe stress analysis.

For supports above 10 kN, the design shall be in accordance with appropriate
structural codes and a detailed drawing produced and issued to the Engineer for
review and approval.
The design shall include the requirements for welding and NDE into
consideration.
Support spacing
The Contractor shall determine the maximal spacing of pipe supports for each
pipe material type and pipe size for operating conditions based on the following
criteria:
• maximum 12.5mm self-weight deflection over pipe span

or
• 34.5 N/mm2 self-weight bending stress (for carbon steel)

- whichever results in lesser span.
The following formulae can be used for determining the maximum allowable
pipe span.
5WL4 WL2
d= * 105 S=
384 EI 8Z
where:
d = deflection over pipe span [mm]

S = bending stress [N/mm2]
W = weight per unit length [N/m]
L = pipe span between adjacent supports [m]
E = modulus of elasticity [N/mm2]
I = moment of inertia [cm4]
Z = pipe section modulus [cm3]
The modulus of elasticity and maximum allowable bending stress for HDPE
piping shall be obtained from HDPE pipe manufacturer and the results of
calculations shall be approved by the pipe manufacturer.
The results of determination of maximum spacing of pipes shall be submitted to

the Engineer for review and approval.
Supports adjacent to expansion joints and equipment

Special attention shall be given to selection of pipe supports adjacent to
expansion joints thus ensuring effective function of these joints, i.e. application
of line stops and guides fully transferring thermal movements to the expansion
joints without overloading the piping system or connecting equipment.

Piping shall be installed with sufficient spacing to allow for easy dismantling
and shall be appropriately supported with particular attention at equipment
connection points, valves etc. so that the weight shall not bear on the
connection flanges.
Liberal allowance shall be made for thermal movements of the pipes by means
of loops or inclusion of expansion joints together with appropriate supporting
of pipes.
Support for pre-insulated pipes in trenches

For pre-insulated pipes in trenches roller type of supports shall be used to
facilitate constructon works. The rollers shall be used in conjunction with
suitable, clamped, supporting saddles for protection of insulation.
Materials
Material for pipe supports shall be BS EN 10025 grade Fe 360.
All bolts and nuts shall be delivered and marked according to BS EN ISO 898.1
and 898.2, Class 8.8 unless otherwise approved by the Engineer.
Material and heat treatment shall be in accordance with BS EN ISO 898.1, item
4 table 2. Further, material shall be micro and low alloy types, hardened and
tempered.
All bolts, nuts and washers shall be hot dip galvanised according to
BS EN ISO 1461, and shall not be acid treated.
Washers shall be in accordance with BS EN ISO 7090 quality class HV 200.
The diameter of washer holes shall be 1 mm larger than bolt size for bolts up to
18 mm and 1.5 mm for larger bolts.
Hardened washers must be used for friction grip bolts.
Materials, bolts etc. for pipe supports shall be delivered with BS EN 10204,
Certificate 2.1.
Bolts shall fully penetrate nuts, but no more than 6 mm beyond the nuts on pipe
supports.
Closed hollow box sections shall be used unless otherwise approved by the
Engineer to minimize corrosion and to ease maintenance inclusive of painting.
Sliding units and isolation materials

Pipe shall not come into direct contact with the structural support members.
Liners and wrappers for isolation purposes shall be made from either TICO
S/NP/PA or TICO S/CL or equal.

Low friction slide units shall be made from TICO B/PT (or equal) sheet pre-
bonded to a steel backing plate, with a stainless steel slide plate on the top.
Pipe shoes shall have stainless steel plate 3 mm thick welded to the underside
of the shoe.
Pipe shoes shall rest on PTFE sliding plate permanently fixed to the top of
supporting steel.
The Contractor shall propose for the Engineer's approval the method of fixing
the PTFE plate to the steel.
Between pipe and clamps or U-bolt min. 2 mm neoprene sheet or other suitable
material shall be used.
3107.3 Manufacture
Pipe supports and items for these shall be treated according to approved surface
treatment procedure.
All parts not subject to subsequent welding shall be galvanised and painted.
All welds shall be continuous. A 3 mm seal weld shall be applied where

structural welds are not required.
There shall be no metal to metal contact between support and pipe.
Where the pipe is expected to slide, there shall be PTFE, POM or other low
friction material between the pipe and the support. This also includes horizontal
restraints.
Sliding supports shall preferably be by welded or clamped shoe, trunnion, or

similar.
Tolerances
Maximum allowable clearance between sliding surfaces in guided supports is 5
mm above and on both sides of the pipe.
These slide surfaces must not be in contact with one another.
If the clearance is larger than allowed, the slide plates must be adjusted by
inserting galvanised steel plates of the same size as the slide plate.
Slide plates in sliding supports under a pipe must always be in contact with one
another.
In order to obtain contact to the anchor supports, it may be necessary to insert a

galvanised steel plate between the steel construction and the pipe support to
adjust the clearance.

If necessary, the steel plate shall be fixed by countersunk self-tapping screws or

by welding followed by repair of galvanising using an approved coating.
Pipe support classes

The supports are grouped in pipe support classes depending on the media and
piping class.
Media designation Piping class Pipe support class
Condensate (HDPE) AP02 4

Fire fighting water AD01 N.A.
Fire fighting water AG01 1
Potable water (HDPE) AP01 2
Potable water suction lines AP02 2
Potable water AG01 1
Aviation fuel AC03 1
Chilled water AC01 2 and 3
Chilled water AC02 4
Condenser water AC01 2 and 3
Pipe support principle drawings

The principle drawings of pipe support for each class are included as follows.
The Contractor shall prepare detailed design drawings and, together with
necessary calculations submit for the Engineer's review and approval. Due
consideration shall be given to earthquake (seismic) loading.

Pipe supports Class 1
HANGER d 88.9 mm
SLIDE SUPPORT d 88.9 mm SLIDE SUPPORT d > 88,9 mm
GUIDED SLIDE SUPPORT d 88,9 mm GUIDED SLIDE SUPPORT d 168.3 mm
GUIDED SLIDE SUPPORT d > 168.3 mm ANCHOR SUPPORT d >168.3 mm
ANCHOR SUPPORT d 88,9 mm


HANGER d 88,9 mm SLIDE SUPPORT d 88,9 mm
GUIDED SLIDE SUPPORT d 88,9 mm SLIDE SUPPORT d 273.0 mm
ALT.1 GUIDED SLIDE SUPPORT d 273.3 mm ALT. 2 GUIDED SLIDE SUPPORT d 273.3 mm
SLIDE SUPPORT d 273.0 mm GUIDED SLIDE SUPPORT d 273.0 mm
ANCHOR SUPPORT d 273.3 mm ANCHOR SUPPORT d 273.0 mm

Pipe support Class 4
SLIDE SUPPORT
GUIDED SLIDE SUPPORT
ANCHOR (LINE STOP) SUPPORT

Fabrication and installation of pipe supports and hangers shall be in accordance
with ANSI MSS-SP89.
Pipe supports shall not encroach on headroom clearances and walkways.
Pipes passing through wall penetrations equipped with seals shall be supported
adjacent to wall penetration to prevent transfer of load to the seals.
Piping which has to be disconnected for the routine maintenance of equipment

e.g. connection to pumps, shall be connected as close to the equipment as
possible, such that the need for temporary supports is eliminated.

Supports adjacent to pumps shall be adjustable to assist field pump alignment.
3107.5 Inspection and NDE requirements

All support frames and components shall be subjected to 100% visual and 10%
MT/PT. Attachments to steel structural components shall be subjected to the
same level of inspection as the structural component itself.
3108 Protective Coatings

3108.1 General
Protective coatings shall be applied to outer and inner surfaces of piping
systems as defined in applicable sections of this Specification.
Scope
All not corrosion resistant components shall be protected by suitable protective
coating as defined in this Section.

Protective coatings
ASTM 3359 Standard Test Method for Measuring Adhesion by
Tape Test
ASTM D4752 Standard Test Method for Measuring MEK
Resistance of Ethyl Silicate (Inorganic) Zinc-Rich
Primers by Solvent Rub.
BS EN ISO 1460 Metallic coatings. Hot dip galvanized coatings on
ferrous materials. Gravimetric determination of the
mass per unit area
BS EN ISO 1461 Hot dip galvanized coatings on fabricated iron and
steel articles. Specifications and test methods
BS EN 1395 Thermal spraying. Acceptance inspection of
thermal spraying equipment
BS EN ISO 2063 Thermal spraying. Metallic and other inorganic
coatings. Zinc, aluminium and their alloys
BS EN ISO 2064 Metallic and other inorganic coatings. Definitions
and conventions concerning the measurement of
thickness
BS EN ISO 2178 Non-magnetic coatings on magnetic substrates.
Measurement of coating thickness. Magnetic
method
BS EN ISO 2409 Paints and varnishes. Cross-cut test

BS EN ISO 2814 Paints and varnishes - Comparison of contrast ratio

(hiding power) of paint of the same type and colour.
BS EN ISO 2808 Paints and varnishes. Determination of film
thickness
BS EN ISO 4624 Paints and varnishes - Pull-off test for adhesion.
BS EN ISO 4628 Paints and varnishes. Evaluation of degradation of
paint coatings. Designation of intensity, quantity
and size of common types of defect. Rating of
degree of chalking by tape method
DIN 30670 Polyethylene coatings of steel pipes and fittings
ISO 8501-1 Preparation of steel substrates before application of
paints and related products - visual assessment of
surface cleanliness – part 1: Rust grades and
preparation grades of uncoated steel substrates and
of steel substrates after overall removal of previous
coatings.
ISO 8502-3 Preparation of steel substrates before application of
paints and related products Test for the assessment
of surface cleanliness - Assessment of dust on steel
surfaces prepared for painting, pressure sensitive
tape method.
BS EN ISO 8502-6 Preparation of steel substrates before application of
paints and related products. Tests for the assessment
of surface cleanliness. Extraction of soluble
contaminants for analysis. The Bresle method
paints and related products. Tests for the assessment
of surface cleanliness. Field method for the
conductometric determination of water-soluble salts
paints and related products. Surface roughness
characteristics of blast-cleaned steel substrates.
Specifications and definitions for ISO surface
profile comparators for the assessment of abrasive
blast-cleaned surfaces
paints and related products. Surface roughness
characteristics of blast-cleaned steel substrates.
Method for the grading of surface profile of
abrasive blast-cleaned steel. Comparator procedure
paints and related products. Surface preparation
methods. Abrasive blast cleaning


paints and related products. Surface preparation
methods. Hand- and power-tool cleaning
BS EN 12329 Corrosion protection of metals. Electrodeposited
coatings of zinc with supplementary treatment on
iron or steel
BS EN 12330 Corrosion protection of metals. Electrodeposited
coatings of cadmium on iron or steel
BS EN ISO 12944-1 to 8 Paints and varnishes. Corrosion protection of steel
structures by protective paint systems.
ISO 19840 Paints and varnishes – Corrosion protection of steel
structures by protective paint systems –
Measurement of, and acceptance criteria for, the
thickness of dry film on rough surfaces.
ISO 20340 Paints and varnishes -- Performance requirements
for protective paint systems for offshore and related
structures
RAL Colours for Identification Purposes
SSPC-PA 2 Measurement of Dry Paint Thickness with
Magnetic Gages
Classification of Areas
All external areas on structures, piping and equipment shall be classified in
accordance with Table 3000.10.2 (1).
All parts or spaces not specifically mentioned shall be finished to conform to

surroundings or comparable spaces, subject to the Engineer's approval.
The Engineer shall approve the specific choice of products prior to

commencement of work.
Supervision
The Contractor shall arrange for an authorise technical representative of the
selected coating manufacturer to be in attendance at the site to advise on the
application of his company's product(s), so that the coating will conform to
both this Specification and to the coating manufacturer's requirements.
Coating
Wherever possible paint and thinner / cleaner material containing low levels of
low Volatile Organic Compounds (VOC) shall be selected.

The paints shall comply with local requirements as to the maximum allowable
VOC.
Systems
Coating systems shall be selected in accordance with Table 3000.10.2.(1) and
topcoat colours in accordance with Table 3000.10.2.(2).
The Engineer may accept alternative coating systems, but only if the
performance of the coating systems is documented with field references and by
pre-qualification test certificates.
Such certificates shall, as minimum, record results from cyclic climatic tests
and adhesion tests, as indicated below.
The Engineer shall approve the results and criteria of acceptance.
Pre-qualification test for coating material
Test Acceptance criteria

Ageing resistance according to According to ISO 20340.
ISO 20340, procedure A
Supplementary requirements:
1. Chalking (see BS EN ISO 4628-6): Maximum rating
2.
2. Adhesion (see BS EN ISO 4624): Minimum 5.0
MPa and maximum 50 % reduction from original
value.
3. Over-coatable without mechanical treatment
obtaining minimum adhesion of 5.0 MPa.
Table 3109.2.(1): Classification of painting systems
Description Coating system

Carbon steel structural steelwork in areas exposed to weather 1
conditions
Carbon steel access platforms, walkways, walkovers, stairs etc. 2
Pipework, vessels, machinery etc. with temperature up to 120°C, not 3
insulated.
Pipework, vessels, machinery etc. with temperature up to 120°C, 4
insulated.
Table 3109.2.(2): Top coat colour scheme
Area / Item RAL no. Colour

Hold Hold Hold
Hold Hold Hold

Thinners
Only thinners specified by the paint manufacturer shall be used.
The mixing and thinning directions given by the paint manufacturer shall be
followed.
Abrasives
Abrasives for blasting shall be grit or a mixture of grit and shot. Size of
abrasives particles for blast cleaning shall be such that the prepared surface
profile height (anchor pattern profile) is in accordance with the requirements
for the applicable coating system.
Blasting abrasives shall be dry, clean and free from contaminants, which will
be detrimental to the performance of the coating.
Compressed Air
The compressed air supply for abrasive blasting shall be free from water and
oil.
Adequate separators and trays shall be provided and these shall be emptied
regularly.
At the start of each work section or when resuming work after a natural break, a
blast of air alone shall be directed against a clean, white sheet of absorbing
paper for 15 seconds.
If any droplets or other contamination is shown, the source shall be found and
eliminated, and the test repeated until no deposits are observed.
Steel materials
Steel, subject to surface preparation on site, shall, as a minimum requirement,
be in accordance with rust-grade B according to BS EN ISO 8501-1.
Shop primers shall be regarded only as temporary corrosion protection.
They shall be removed prior the application of the coating systems unless a
separate approval from the Engineer has been obtained.
When shop primer is applied, and not removed it shall also be compatible with
the welding and approved by the paint manufacturer as compatible with the
specified paint system.

Storage
Storage of coating materials at Contractor premises before use must be in
accordance with the paint manufacturer's specifications, for example, regarding
temperature conditions.
All coating materials and solvents shall be stored in the original container
bearing the manufacturer’s label and instructions.
Each product shall have a batch number giving full traceability of production.
Shelf life shall be included in the technical Data Sheet.
Coating materials regardless of shelf life, which have livered, gelled or

otherwise deteriorated during storage, shall not be used.
Application
Preparation of Surfaces
All steel shall be cleaned for weld flux, residue oil, grease and salt or any other
deleteriating substance prior to blasting by steam cleaning or with suitable
emulsion cleaner to be followed by fresh water washing and drying.
Solvent swabbing shall be used only on minor areas, using rags and copious
volumes of solvent; cleanliness of such areas shall be demonstrated by their
ability to support a continuous film of clean water.
Steel Preparation
All sharp edges and welds, which do not have a smooth ripple finish, shall be
ground to give a rounded contour corresponding to a minimum edged radius of
2 mm.
Any major surface defects, particularly surface laminations or scabs detrimental

to the protective coating system shall be removed by suitable dressing.
Where such defects have been revealed during blast cleaning, and dressing has
been performed, the dressed area shall be re-blasted to the specified standard.
All welds shall be inspected and if necessary repaired prior to final blast
cleaning of the area.
Surface pores, cavities etc shall be removed by suitable dressing or weld repair.
Pickling of Welds
Where low hydrogen (Alkaline) welding materials have been used, all welded
areas are to be washed off with a 5 per cent phosphoric acid and then

thoroughly rinsed with clean fresh water before any surface treatment takes
place.
Alternatively, the said welded areas shall be cleaned by high pressure clean
(potable) fresh water rinsing (10 – 20 MPa) in a two step rinsing operation.
Blast Cleaning
All steel to be dry blasted to min. Sa 2½ according to BS EN ISO 8501-1. The
anchor profile of the surface shall be Medium to Coarse (G) by ISO Surface
Profile Comparator, according to BS EN ISO 8503, unless the coating
manufacturer specifically sets stricter requirements for the specific product.
Steel to be galvanised and painted at a later date shall also be blast cleaned as
noted. Inhibitive washing to prevent rusting after blast cleaning shall not be
undertaken.
Final Surface Condition

The steel surfaces or preceding coated surfaces shall be free from dust, and
clean from impurities such as grease, oil, salt, dirt, and moisture before over-
coating.
Dust, blast abrasives etc shall be removed from the surface after blast cleaning
such that the particle quantity and particle size do not exceed rating 2 according
to BS EN ISO 8502-3.
The maximum content of soluble impurities on the blasted surface as sampled

using BS EN ISO 8502-6 and distilled water, shall not exceed a conductivity
measured in accordance with BS EN ISO 8502-9 corresponding to an NaCl
content of 20 mg/m2.
Damaged or bare spots or insufficient thickness in the preceding coats except

for shop primer shall, prior to application of any coat, be cleaned to the
originally specified quality and touched up with the requisite number of coats
and layer thicknesses as specified.
Galvanised Surfaces
On hot dip galvanised steel process salts, oil and grease shall be removed as for
degreasing. Inclusions of zinc ash in the coating as well as sharp edges, sags
and runs shall be removed by grinding.
The galvanised surface shall, prior to painting, be light grit blasted to secure an
acceptable bonding of paint.
Unpainted Surfaces
The following items shall not be coated unless otherwise specified:
• Aluminium, non-insulated stainless steel, chrome plated, nickel plated,
copper, brass, plastic or similar.

If stainless steel is connected to carbon steel, the stainless steel part shall be
coated 50 mm beyond the weld zone onto the stainless steel.
The coating for stainless steel parts shall not contain any traces of zinc.
Coating General
The coating shall be applied according to international prescribed practice and
in accordance with the manufacturer's data sheets and/or instructions.
The coating manufacturer shall provide a painting specification for each coating
system to be used, containing at least the following information for each
product:
• Surface pre-treatment requirements
• Film thickness (max., min. and specified)
• Maximum and minimum re-coating intervals at relevant temperatures.
• Information on thinners to be used (quantities and type).
• Other relevant information on application.
All paintwork except stripe coating shall be performed by airless spray.
However, stripe coating may be carried out using brush application.
The Contractor shall choose contrasting colours for each individual coat in
order to ensure complete coverage of successive coats.
Colours shall always be applied in the same order so that the stage of painting
may be ascertained by the colour.
Each coat shall be applied uniformly over the entire surface.
Skips, runs, sags and drips shall be avoided. Each coat shall be free from
pinholes, blisters and uncovered spots.
Contamination of painted surfaces between coats shall be avoided.
Any contamination shall be removed.
Prepared coating materials shall be used within the specified pot-life.
When this time limit is reached, the pot and other equipment shall be emptied
and cleaned, and the remaining material discarded in accordance with the laid
down Health, Safety and Environmental procedures.
Atmospheric Conditions
No coating shall be applied when the relative humidity of the air is outside the
limits given below.

A. Zinc ethyl silicate: 50% min.

90% max. > 65% preferred
B. Other coatings: No coating shall be applied when the relative humidity of

the air is outside the limits given by paint manufacturer or above 85%.
No coating shall be applied during fog, mist, rain or when the surrounding air
temperature is below the paint manufacturer's specification and
recommendations, or if the steel surface temperature is less than 3 ˚Celsius
above the dew point.
Curing
Each coat shall be allowed to cure for the time specified by the paint
manufacturer.
The maximum time interval between applications of coats must not be

exceeded.
Thermally sprayed metallic coatings

The materials and conditions for metal spraying shall be in accordance with BS
EN ISO 2063.
The composition of material shall be;

• Thermally sprayed aluminium: 100% aluminium or AlMg5 (95% Al, 5%
Mg).
All coating metals shall be supplied with product data sheets and quality
control certificates, and be marked with coating metal manufacturer’s name,
manufacturing standard, metal composition weight and date of manufacture.
Application of thermally sprayed metallic coatings

Each coat shall be applied uniformly over the entire surface.
Equipment for application should follow guidelines given in relevant parts of

BS EN 1395.
For items which will be welded after spraying, 5-10 cm measured from the
bevel area shall be left uncoated and shall be protected by masking during
spraying.
The coating shall be firmly adherent.
The surface after spraying shall be uniform and free of lumps, loosely adherent
spattered metal, bubbles, ash formation, defects and uncoated spots.
Before application of any further coat, any damage to the previous coat shall be
repaired to the satisfaction of the Engineer.

The treating and handling of the substrate shall be done in such a manner that
the product in its final condition will have a continuous and uniform coating.
Before the metal spraying operation starts, the area 30-40 cm in distance from
the weld zone shall be cleaned to ensure that all contamination is removed.
The uncoated welding zone shall then be blast cleaned to Sa 2½ according to

(BS EN ISO 8501-1) with an anchor profile of at least “Medium G” (BS EN
ISO 8503).
Hot Dip Galvanising

Galvanising shall be carried out in accordance with BS EN ISO 1461. The
minimum coating weight shall not be less than 610 g/m2.
Heavy duty hot dip galvanising with minimum 610 g/m2 deposit of zinc applied
in accordance with ASTM A123, A143, A153 and / or A385 is also acceptable.
Surface preparation shall be by acid pickling or grit blasting to Grade Sa 2½.
The galvanised finish shall be continuous, smooth and free from flux stains,
slag and other impurities.
Repair
All damage to the coating system shall be repaired.
The specified cleaning grade and type/number of coatings shall be re-

established as for original coating system.
Surface Preparation for repair work

Surface preparation shall be carried out by blasting except for minor damage
where mechanical wire brushing to BS EN ISO 8501-1, St 3, may be applied
subject to recommendation by the paint manufacturer.
Extent of minor damage where mechanical brushing may be applied is subject

to approval by the Engineer.
Repair Painting
All repair paint to be applied in accordance with Section 3109.3.2, subject to
paint manufacturer's data sheets or instructions and the Engineer's approval.
Repair of Hot-dip Galvanised Steel and Thermally Sprayed Metallic Coatings

Damage to areas along welds, etc. shall be repaired according to following
procedure:
The damaged area shall be cleaned to bare steel by abrasive blasting to BS EN

ISO 8501-1, Sa 2½.

Great care must be observed not to damage intact galvanised or metallised

surfaces.
The cleaned area shall be painted with two layers of zinc rich epoxy to min.
125 micron D.F.T., or, after agreement with the Engineer, be according to the
recommendation of the paint supplier.

The testing and inspection shall be carried out in accordance with the Table
below.
The surfaces shall be accessible until final inspection has been successfully
conducted.
Test type Method Frequency Acceptance criteria Consequence

Environmental Ambient and steel temperature. Before start of In accordance with No blasting or
conditions Relative humidity. Dew point. each shift + specified requirements coating
minimum twice
per shift.
Visual Visual for sharp edges weld 100 % of all No defects, see Defects to be
examination spatter slivers, rust, grade, etc. surfaces specified requirements repaired
Cleanliness a) BS EN ISO 8501-1 a) 100 % visual a) In accordance with a) Re-blasting
b) BS ENISO 8502-3 of all specified b) Re-cleaning
surfaces requirements and retesting
b) Spot checks b) Maximum quantity until acceptable
and size rating 2
Salt test BS EN ISO 8502-6 and Spot checks In accordance with Repeated washing
BS EN ISO 8502-9 specified requirements with potable water
and retesting until
acceptable
Roughness Comparator or stylus instrument Each As specified Re-blasting
(see BS EN ISO 8503) component2 or
once per 10 m
Curing test (for ASTM D4752 Each component Rating 4-5 Allow to cure
Zn silicate). or once per 100
2
m
Visual Visual to determine curing, 100 % of surface According to specified Repair of defects
examination of contamination, solvent retention, after each coat requirements
coating pinholes/popping, sagging and
surface defects
Film thickness ISO 19840. Calibration ISO 19840 ISO 19840, and coating Repair, additional
on a smooth surface system data sheet coats or recoating
as appropriate
Adhesion ISO 4624 using equipment with Spot checks 5.0 MPa as cohesion Coating to be
an automatic centred pulling rejected
force, and carried out when
coating system is fully cured
Steel Surface
Surface cleanliness shall be estimated by comparison with the standard sheets
of BS EN ISO 8501-1 and BS EN ISO 8502-3.

Roughness shall be estimated by comparison with ISO Surface Profile

Comparator.
Soluble impurities shall be checked according to BS EN ISO 8502-6 and BS

EN ISO 8502-9.
If suspicion exists that the surface is oily, a thin film of clean, potable water
shall be sprayed over it.
The surface shall be able to support a continuous water film.
Coating General
All coats of paint shall be inspected for coverage and general appearance.
Supervision of the painting work shall be carried out according to
BS EN ISO 12944-7 and BS EN ISO 12944-8.
Transparent areas and sags are not acceptable. Any coat shall be completed
before over-coating.
Primer
Attention shall be given to zinc dust on surfaces after spraying with zinc rich
primer.
If zinc dust is present on the surfaces, it shall be vacuum cleaned prior to

measuring of coat thickness and painting of next coat.
Attention shall also be given to cracked zinc coats. Cracked coats shall to be
repaired as per the prescribed procedures.
The curing of zinc silicate primers is checked according to ASTM D4752

(MEK Rub Test).
Intercoat
Visual inspection shall be made for pinholes in the second coat when zinc rich
primer is applied.
Thickness Measurements
Thickness measurement shall be performed on zinc rich primer, where
applicable and on the completed coating system within the over-coating
interval.
Equipment
Dry film thickness shall be measured according to BS EN ISO 2808.
Electromagnetic probe gauges shall be used.
The measuring probe must not leave any marks on the surface.

Wet film gauges may be used only for guidance during the spraying process.
Marks left by the gauge must be repaired immediately.
Procedure and Acceptance Criteria

Procedure, including calibration, and acceptance criteria shall be in accordance
with SSPC-PA2.
The thickness of the calibration standards, shims of plastic of non-magnetic

metal, shall be verified with a micrometer.
During use, the calibration shall be checked in order to maintain the accuracy
valid for the gauge.
Coherence and continuity

Coherence both in the coating and between the coating and the substrate shall
be tested according to ASTM 3359 for dry film thicknesses under or equal to
250 µm, and according to BS EN ISO 2409 (X-cut) for film thicknesses above
250 µm.
Acceptance criteria shall be in Classification 1 when using

BS EN ISO 2409 and 4A when using ASTM D 3359.
3108.5 Documentation
Daily log
A daily log shall be maintained, which as a minimum should contain:
• Air temperature, relative humidity and dew point
• Identification of area(s) to be coated
• Surface temperature at work start and stop
• Painting progress/time lapse between coats
Forms recommended in BS EN ISO 12944-8 or similar shall be used.
Coating Manual
The Contractor shall prepare a "coating manual", described in
BS EN ISO 12944-8.
This manual shall describe all activities in connection with the coating work,
including repairs, and for each application, the surface preparation and the
specific coating system, sequence of colours, the selected product manufacturer
and the control procedures.
The manual shall have an approval from each product manufacturer and the
Engineer before the work commences.

Alterations in paint systems, selection of products, film thickness, pre-treatment

etc in relation to the coating manual shall require a recommendation from
product manufacturer and the Engineer's approval.
Documentation of compliance
Documentation shall consist of a statement of compliance with the applicable
regulations, codes and standards and the coating manufacturer(s)'
recommendations and requirements.
The coating manual for the specific work shall be included with documentation.
Data Sheets for the coating systems shall be included in documentation.
3109 Thermal insulation

3109.1 General
All cold pipes and components shall be insulated to prevent condensation and
heat gain.
Prior to application of insulation, all pipes and components shall be properly

protected against corrosion as required through the Contract Specifications.
Scope
The work comprises thermal insulation of the following equipment:
• All chilled water pipes and fittings within the chiller plant area
• Supports adjacent to chilled water pipes and components where
condensation may occur
• All components integrated in the chilled water piping network such as
valves, automatic air vents, expansion compensators flow measuring
devices, strainers, air and dirt separators, pipe branches for drain valves,
pressure and temperature gauges, sensors etc.
• Chilled water pump houses
• Pressurization plant where circulation of chilled water occurs
• Thermal storage tank
• All other components with risk of condensation of cold surfaces
• Stainless steel drip trays where insulation cannot be applied due to
geometry or access.
The scope of work includes supply, mounting, testing and commissioning of

the thermal insulation.

The thermal insulation shall be applied based on the following criteria:
Design condition Value Unit
Chilled water temperature +5.0 °C

Ambient air temperature, non air conditioned premises 30 °C
Ambient air relative humidity, non air conditioned premises 80 %
Ambient air temperature, air conditioned premises 25 °C
Ambient air relative humidity, air conditioned premises 60 %
Outdoors installations, surface temperature 34.8 °C
Outdoors installations, mean wind speed 2.72 m/s
Thermal conductivity of insulation at 10 °C, maximum 0.025 W/mK
References
Thermal insulation
ASTM D1622 Standard Test Method for Apparent Density of Rigid
Cellular Plastics
ASTM E 84-07 Standard test method of surface burning characteristics
of burning materials (Flame spread rating)
BS EN ISO 1182 Reaction to fire tests for building products. Non-
combustibility test
BS EN 1604 Thermal insulating products for building applications.
Determination of dimensional stability under specified
temperature and humidity conditions
Determination of tensile strength parallel to faces
Determination of dimensional short term water
absorption by partial immersion
BS 5422 Method for specifying thermal insulating materials for
pipes, tanks, vessels, ductwork and equipment
operating within the temperature range -40°C to
+700°C
BS 5970 Code of practice for thermal insulation of pipework
and equipment in the temperature range of -100°C to
+870°
BS EN ISO 12248 Thermal insulation for buildings, equipment and
industrial installations - calculation rules
BS EN 12667 Thermal performance of building materials and
products. Determination of thermal resistance by
means of guarded hot plate and heat flow meter

methods. Products of high and medium thermal

resistance
BS EN 12939 Thermal performance of building materials and
products. Determination of thermal resistance by
means of guarded hot plate and heat flow meter
methods. Thick products of high and medium thermal
resistance.
General design
The insulation thickness shall be calculated in accordance with BS-EN ISO
12241, and based upon project requirements for heat loss, energy input etc.
Alternative insulation systems and materials may be used if the proposed

alternatives satisfy the functional requirements in this Specification gain the
Engineer's approval.
Piping and equipment shall be insulated according to the insulation classes,

operating temperatures and insulation thickness as defined in the data sheets
and Insulation Procedure Specification (IPS). The Contractor shall prepare a
detailed IPS and submit the procedures for Engineer's approval, the procedures
shall cover both pre-insulated and field insulated piping and application of
insulation on equipment.
All insulation shall be covered with weather protection designed and installed
to prevent ingress of water during normal operation throughout the design life.
Insulation adjacent to flanges in piping and equipment shall be terminated to

allow removal of bolts without damage to insulation.
Minimum free space between the flange and the nearest part of the insulation
shall be equal to the bolt length +25 mm.
The termination of the weather protection shall be waterproof.
All designs shall allow for necessary room for insulation and insulation jackets
and preformed boxes.
Particular care shall be taken in piping design to ensure sufficiently long

straight pipe runs adjacent to branches, bends, valves and supports, to enable
proper installation of insulation.
The complete insulation shall consist of the following layers starting from the
pipe or component surface outwards:
• Corrosion protection layer

• Adhesive

• Elastomeric pipe insulation, alternatively rigid closed cell polyisocyanurate

(PIR) or polyurethane (PUR) foam pipe insulation sections with reinforced
Aluminium foil laminate covering
• Vapour barrier sealant for all butt joints between sections (PIR and PUR
only)
• Adhesive for all foil laps (PIR and PUR only)
• Minimum 50 mm self adhesive foil tape for covering all joints (PIR and
PUR only). Tape material composition:
Foil made of: 25 µm polyester film

25 µm aluminium film
12 µm polyester film
Layer of glue: polyacrylate
Total thickness > 50 µm
• Two coats of an approved vapour barrier to be applied with glass cloth

between layers (PIR and PUR only)
• Finishing coat (PIR and PUR only)
• Metal cladding
Key data for insulation classes
Insulation class Insulation materials Jacket material Other comments
Class 1 Elastomeric or closed cell Stainless steel/al or non- Vapour barrier

Cold service foam metallic weather- proofing
insulation membrane
Class 2 Elastomeric or closed cell Stainless steel/Al or non- Vapour barrier
External foam metallic weather- proofing
condensation membrane
Materials
General
All insulation materials shall have a neutral pH value.
Materials shall be non-combustive according to IMO rules.
Materials shall not release toxic (see IMO Resolution A.653(16)) or corrosive
gases when exposed to fire.
Asbestos and lead products shall not be used.

Metallic foils and vapour barrier

Metallic foils, when used as a vapour barrier shall be a strong, self-adhesive
reinforced aluminium foil with total film thickness of a minimum of 0.045 mm.
Insulation material
Insulation shall be made of flexible elastomeric foam (FEF), closed cell
insulation. Alternatively insulation shall be made of rigid closed cell low
density polyisocyanurate (PIR) or polyurethane (PUR) foam pipe insulation
sections with inner diameter to match pipe outside diameter. Insulation density
to be 50 kg/m3 and 80 kg/m3 for pipe supports. All PIR and PUR insulation to
have factory applied reinforced aluminium foil laminate covering. All sections
shall be tightly fitted to the pipes or components with a suitable adhesive
approved by the manufacturer of the insulation material.
Thickness of insulation
The minimum insulation thickness for various insulation materials depending
on the pipe size shall be in accordance with doc. no. AL-000-M-10101,
'Insulation thickness calculation, Recommended insulation thicknesses for
pipes and ducts'.
Metallic jacketing: general
Metallic jacketing shall be stainless steel or aluminium-alloy.
For fire protection, the jacketing material shall be stainless steel.
Alu-zinc may be used as jacketing material with the Engineer's approval.
Stainless steel jacketing

Stainless steel metal jacketing shall be type AISI 316, 2B finish.
Stainless steel sheets for pipes and vessels up to DN 450 shall have a minimum
thickness of 0.5 mm.
For dimensions above DN 450, the minimum thickness shall be 0.7 mm.
Aluminium alloy jacketing

Aluminium alloy jacketing shall be in accordance with ASTM B 209M alloy
AlMg 1(5005) or AlMg 2.5 (5052) sea water resistant aluminium or equal
corrosion resistance with a minimum thickness of 1.0 mm. Surface finish shall
be smooth polished.
Non-metallic jacketing
Types of non-metallic jacketing shall be subject to the Engineer's approval.
When a rigid type of insulation is used, provision shall be made for longitudinal
expansion and contraction of the pipe

Insulation in chiller plant

Evaporators, suction piping, water boxes and other cold surfaces shall be
insulated with elastomeric insulation finished with smooth polished aluminium
cladding.
Insulation shall be with flexible elastomeric closed cell insulation with an

insulation thickness designed for preventing condensation at minimum 25 °C
ambient dry bulb temperature and 80 % relative humidity and with polished
aluminium surface taken into consideration. Insulation shall be applied in two
staggered layers with a minimum total thickness of 38 mm.
Aluminium cladding shall be in accordance with ASTM B 209M alloy AlMg1

(5005) or AlMg2.5 (5052) sea water resistant aluminium with a minimum
thickness of minimum 1.0 mm. Surface finish shall be smooth polished.
The evaporator water boxes and other components requiring ready access shall
be insulated with removable metal boxes lined with insulation and secured with
spring locks. The Contractor shall consult the manufacturer of the equipment to
obtain his recommendations regarding the method of equipment insulation.
Insulation and cladding shall be applied by the Contractor in the field.
Piping insulation
Surface preparation prior to insulation on piping, equipment, vessels, tanks,
valves, flanges, pipe penetration, etc. shall be according to Section 3108:
Protective coatings.
Insulation on long vertical pipe runs shall be supported with rings spaced on
3600 mm maximum centres installed on the piping. The Contractor shall
propose a ring material and fastening method for the Engineer's approval.
Width of rings shall be half the thickness of the insulation material.
Insulation covering rings shall be a minimum 30 mm.
Removable insulation of flanges and valves

Removable insulation for flanges and valves, like tailor made jackets or
preformed insulation boxes, shall be suitable for quick removal and
reinstallation.
The cover shall be weather tight.
Tailor made jackets shall fit the actual valve/flange/equipment and secure
minimum 100 mm overlap to the incoming insulated pipe.

A gasket shall be provided on the overlap between the pipe insulation and
removable jacket.
In the choice to use jackets or boxes, close attention shall be paid to such items
as the geometry of the equipment, weather condition, mechanical impact, high
pressure washing and use of chemicals, available space and size, etc.
Jackets and insulation boxes shall posses a design that allows frequent removal
and reinstallation without being damaged.
Insulation boxes for valves and flanges etc. in vertical lines shall posses
weather protected design to prevent water ingress etc.
The locking mechanism of the tailor made jackets shall be of the flap fastener
type, with a minimum width of 50 mm.
The flap fastener type locking mechanism shall be located a minimum of 10

mm from the outer edge of any overlaps.
Insulation of instruments
For insulation of instruments, insulated cabinets with hinged doors shall be
used. Instrument tubing (DN 10 mm to DN 32 mm) shall be insulated with FEF
with factory-applied non-metallic weather tight jacketing. Tubing sizes above
32 mm shall be insulated as piping.
3109.4 Pre-insulated piping
General
Pre-insulated pipes shall be supplied already foamed and have a finished outer
protection at delivery.
The thickness of insulation shall be to manufacturer's standard, but shall not be

less than 50mm for all pipe sizes.
Materials
The insulation material shall be self distinguishing phenol foam for the piping
to be located inside buildings, tunnels, valve pits and expansion pits.
For buried piping, the insulation material shall be CFC free PUR foam.
Encasing/weather protection shall be white HDPE (Polyethylene with high fill

mass - high density polyethylene).
In addition, for the piping located inside buildings, tunnels, valve pits and
expansion pits, stainless steel jacketing shall be provided for fire protection.
Moisture sensors shall be included in the insulation material:

The insulation material shall have the following characteristics:
Type Product Temperature range Density acc. to

ASTM D1622
3
Polyurethane (PUR) Foam +120˚C to -200˚C 40 kg/m
3
(80 kg/m at pipe
supports)
3
Phenol Foam +170˚C to -190˚C 80 kg/m
The content of closed cells: minimum 88%
Water absorption: maximum 5% (weight)
Pressure strength at 23 °C 200 kPa in all directions

at -160 °C 280 kPa in all directions
Tension strength at 23 °C 300 kPa in all directions
at -160 °C 265 kPa in all directions
E- module at -165 °C max 11.25 MPa in all directions
Chloride content: ≤ 60 ppm
pH value between 6.0 and 7.0
Insulated hot formed bends

The pre-insulated bends shall be manufactured using pre-fabricated carrier pipe
bends manufactured in accordance with this Specification.
Completion of insulation after fabrication and pipe laying

The Contractor shall submit for the Engineer's approval, a qualified procedure
for completion of insulation on pre-insulated pipes.
The procedure shall include NDE of completed joints.
Only specially trained personnel, approved by the pre-insulated pipe

manufacturer, may be employed in completion of pipe insulation.
Loose HDPE sleeves shall be located on casing pipes prior to carrier pipe
welding.
Upon successful completion of welding and NDE, the carrier pipe surface shall
be treated in accordance with the pre-insulated pipe manufacturer specifications
using compatible coating products.
The HDPE sleeve shall be jointed with casing pipe using melting/welding
technique.

Shrinking sleeves shall not be permitted.
Upon completion of the outer casing, foam shall be injected in accordance with
manufacturer's specifications and injection holes sealed.
The entire assembly shall be NDE tested and test documented.
3109.5 Installation
General
All insulation materials shall be stored in dry areas and all insulation work shall
be performed in dry conditions.
The insulation materials and the external jacketing shall be installed in such a
way that water does not enter the insulation material or between the insulation
and the pipe/equipment surface during design life.
Surfaces to be insulated shall be clean and dry.
The application of the insulation shall not commence before the mechanical
completion certificate for coating has been issued and approved by the
Engineer.
Discontinued insulation work shall be effectively covered to avoid damage and

to keep the insulation clean and dry.
All insulation shall be installed with tightly fitted and staggered joints.
Voids within the insulation are not acceptable.
If insulation work precedes the testing of pipe work, welds and joints shall be
left un-insulated to allow inspection during testing.
In cases where the insulation may be exposed to weather or dirt/moisture

during this period, the insulation terminations at the joints shall be properly
protected with temporary metallic cladding until the insulation work is
finalized.
Insulation on valves shall leave the packing gland accessible. Special attention
shall be given to valves on cold systems.
To secure cellular glass pre-formed sections in place, adhesive glass fibre

reinforced tape or stainless steel banding shall be used.
Wire shall not be used.
Insulation shall be installed in such a way to make easy access at typical

inspection points (tag plates, welds on doubling plates on vessels etc.).

Metallic foils joint overlaps shall be a minimum of 50 mm.
The vapour barrier shall be smoothly and firmly applied to the insulation such
that it forms a fully airtight layer.
On items with a complicated shape or areas with poor access and, where a the
prescribed application of the aluminium foil cannot be obtained, a layer of
mastic shall be applied on the outside of the insulation to ensure tightness of the
vapour barrier.
The mastic shall overlap the aluminium foil by at least 50 mm.
The sealing tape shall not be applied to elastomeric insulation until completion
of tests.
Metallic jacketing
The crimps on jacketing shall posses the minimum dimensions given in Table
3110.3.5 depending on the outside diameter (including insulation).
All jacketing seams shall be installed by "roof tile" principle and the application
of joint sealer shall be inside the jacketing.
In cases where pop rivets are used, the rivet holes shall be predrilled prior to
installation of jacketing. If pre-drilling is impossible, the length of the drilling
bit shall not exceed 6 mm.
If pop rivets are used for fixation of jacketing, a 25 mm thick protecting layer
of insulation material shall be applied outside the vapour barrier. The maximum
length of pop rivets shall be 10 mm.
Metallic jacketing for vessel insulation shall be edge crimped and overlapped
75 mm on longitudinal and circumferential seams.
On vertical piping, "S" clips shall be used to keep the jacket sheets from
sliding. Minimum four clips per seam.
Metallic jacketing shall be fastened with stainless steel bands.
Only for difficult details (e.g. bends, T-pieces etc.) pop rivets (or equivalent)
may be used.
Metallic jacketing for pipes and fittings shall be roller formed and edge
crimped at longitudinal seams.
Circumferential seams shall be crimped 50 mm from the edge wherever

possible.

Circumferential seams shall be overlapped a minimum of 50 mm. Longitudinal

seams for outside diameters up to 150 mm shall be overlapped 30 mm and
50 mm above.
Table 3110.3.5: Dimension of crimps
Outside diameter Diameter of crimping wheel Radius

(mm) (mm) (mm)
Up to 300 10 5.0
300 to 600 13 6.5
Above 600 16 8,0

All materials, or combination of materials and thicknesses for insulation shall
be subject to relevant testing in accordance with this Specification.
3110 Identification of piping systems

3110.1 General
All piping systems with the exception of aviation fuel system shall be identified
in accordance with BS 1710 "Specification for identification of pipelines and
services" and BS 4800 "Schedule of paint colours for building purposes".
The fuel system piping shall be marked in accordance with API/IP 1542.
Arrows shall be used for indication of flow direction.
Each pipeline shall be marked with the fluid designation including the degree
of hazard of the line content.
The marking shall be in both Arabic and English languages, located adjacent to
each other.
The marking shall be applied at the prescribed spacing, so the marking is

visible from any location along the line.
In congested areas, the spacing shall not be less than 3000 mm.
In the areas with long, straight run the spacing shall not be less
than 6000 mm.
At locations where the line is visible from both sides the marking shall be
applied on both sides of the line.
The marking shall be also applied adjacent to the valves, branches and changes
of directions, and adjacent to wall / floor penetrations.

For the group of fluids e.g. water: potable, chilled, etc. the basic identification
colour shall be applied followed by specific fluid colour code located in the
middle of basic identification colour.
Depending on pipe or insulation jacket diameter, the identification text can be

placed either within specific fluid colour code band or adjacent to colour
coding band.
3110.2 Materials
Materials used to identify piping shall be pressure sensitive adhesive backed
vinyl or equivalent as approved by the Engineer.
Identification tags showing tag numbers for valves and other individually
tagged items shall be either self-adhesive label permanently attached to the
surface, or coloured laminated plastic with engraved tag number.
Alternatively the tag numbers for individually tagged items can be stainless
steel plate with hard stamped tag number.
The method of permanent attachment of the tag number plate shall be either
stainless steel wire or pop rivets / self tapping screws if attached to non-
pressure parts e.g. outer edge of strainer cover.
The tag number letter size shall be 10 mm.
The tag numbers for individually tagged items shall be allocated in accordance
with Document. no. AL-000-H-13012, 'Tag numbering of components'.
3110.3 Dimensions
The basic identification colour shall extend for 150 mm on either side of
specific identification colour.
The width of specific identification colour shall depend on the length of text to
be placed within.
The width of specific identification colour band shall be chosen in the way that
the text applied leaves sufficient area of the colour band for easy identification.
Letter font shall be Arial.
Letter size shall be as tabulated below.
Outside diameter of line Size of letter
OD ≤ 60 mm 20
60 < OD ≤ 250 40
OD > 250 80

3110.4 Colour coding

The applicable colour codes are tabulated below.
Basic identification colour Specific identification colour Letter colour

Fluid
RAL RAL RAL
Emerald
Green White White Black
Chilled water Green
6018 9010 9010 9005
6001
Green Red Black
Fire fighting water
6018 3020 9005
Green Pink Black
Hot domestic water
6018 3014 9005
Green White Black
Potable water
6018 9010 9005
Emerald
Green Crimson Crimson Black
Condensate Green
6018 3004 3004 9005
6001
Green White Green White Black
Irrigation Water
6018 9010 6018 9010 9005
Technical water Green White Blue White Black
(Note 1) 6018 9010 5012 9010 9005
Brown Brown Black
Fuel
8002 8002 9005
Yellow Ochre Yellow Ochre Black
Sewerage
1024 1024 9005
Note 1:
Technical water includes:

• make-up water
• bleed water
• blow-off water
• etc.

Revision Log
Date Issue Description
31.10.2008 T01 Issued for Tender

31.01.2009 T02 Updated with changes as marked. Ref. Addendum 2

Main Contract 5, Project Specification
Appendix 1 - Specification of Piping Classes

The following specifications of piping class are included in this appendix:
AL-905-P-11200 Specification of Piping Class AC01 (Chilled water,

condenser water, Carbon Steel, above ground)
AL-905-P-11201 Specification of Piping Class AC02 (Chilled water,

Carbon Steel, buried piping)
AL-905-P-11202 Specification of Piping Class AG01 (Potable water,

fire water, make-up water, galvanised)
AL-905-P-11203 Specification of Piping Class AP01 (Potable water,

condensate, HDPE PN16)
AL-905-P-11204 Specification of Piping Class AP02

(Potable water, condenser water HDPE PN10)
AL-905-P-11205 Specification of Piping Class AD01 (Fire fighting

water, Ductile Iron)
AL-905-P-11206 Specification of Piping Class AC03

(Aviation fuel, Carbon Steel)

Sultanate of Oman Document no. Rev.: Originator Checked Approved Approved
Ministry of Transport & Communication AL-905-R-11200 T02 LFJ/ PZ/ KWM/ NIER
Development of Muscat and Salalah International Airports Scale Date 15.03.2008

Date Revision Description Prepared Checked Approved Approved
Equipment & Utilities Piping Class Specification PIPING CLASS: AC 01
BASE MATERIAL: CARBON STEEL (235) SERVICE: COOLING WATER ABOVE GROUND DOCUMENTATION:
CERTIFICATE: 3.1 EN 10204 REV.
DESIGN CODE: EN 13480 PRESS/TEMP RATINGS: EN 1092-1 CORR. ALLOWANCE: 1.3 MM EXTENT OF NDT:
RATING: PN 16 P (Barg): 12.5 12.5 12.5 MINUS TOLERANCE: 12.5% VT: 100%
Notes
Test Pressure (Barg): TO CODE T (ºc): 0 50 100 WELDING FACTOR (Z) 0.85 MT/PT: NA
PIPING CLASS I RT/UT: 5%
SIZE DN (inch) 1/2 3/4 1 1¼ 1½ 2 2½ 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 36 38 40 42 44 46 48
DN (mm) 15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 900 950 1000 1050 1100 1150 1200
OD (mm) 21.3 26.7 33.4 42.2 48.3 60.3 73 88.9 114.3 141.3 168.3 219.1 273.0 323.9 355.6 406.4 457 508.0 559.0 610.0 660.0 711.0 762.0 813.0 914.0 965.2 1016.0 1067.0 1118 1168 1219.0
THK (mm) 2.77 2.87 3.38 3.56 3.68 3.91 5.16 5.49 6.02 6.55 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.53 12.7 12.7 12.7 12.7 12.7 12.8 12.9 12.10 12.11 12.12 12.7
SCH 40 40 40 40 40 40 40 40 40 40 40 40 40 - 30 30 - 20 20 20 20 20 20 20 20 - - - - - -
WEIGHT STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD XS XS XS XS XS XS XS XS XS XS XS
PIPE ASME B 36.10 M / BS EN 10216-2 Series 1 ASME B 36.10 M ASME B 36.10 M / BS EN 10217-1 Series 1
BS EN 10216-2 Series 1/ BS EN 10217-1 Series 1
SMLS SMLS or WELDED WELDED 1
ASTM A-53 GR B / BS3601 Gr. 430 ASTM A-53 GR B / BS3601 Gr. 430 ASTM A-53 GR B / BS3601 Gr. 430
FITTINGS ASME B16.11 / BS EN 10241 ASME B16.9 / BS EN 10253 ASME B16.9
SCRD, SMLS BW, SMLS OR WELDED BW, SMLS OR WELDED 7 T02
ASTM A 234 GR. WPB /
T02
BS1503 Gr. 221-460 ASTM A 234 GR. WPB / BS1503 Gr. 221-460 ASTM A 234 GR. WPB / BS1503 Gr. 221-460
OLET'S MSS SP-97 MSS SP-97
SCRD. BW
ASTM A 105 / BS1503 Gr. 221-490 ASTM A 105 / BS1503 Gr. 221-490
FLANGES EN 1092-1 Type 13 RF B1 BS EN 1092-1, Type 11, RF B1
TF RF PN 40 WN RF PN 16 6
ASTM A 105 / BS1503 Gr. 221-490 ASTM A 105 / BS1503 Gr. 221-490
GASKETS BS EN 1514-4
ELASTOMERIC SEALS
BS EN 681-1, VULCANIZED RUBBER
BOLTING EN 1515-1/2
BOLTS ASTM A 193 GR B7 / BS1506-621 Gr. A
NUTS ASTM A 194 GR 2H / BS1506-162
BALL VALVE BS ISO 7121, FULL BORE TYPE, SCRD BS ISO 7121, FULL BORE TYPE, FLANGED RF
EXTENDED SPINDLE FOR INSULATION EXTENDED SPINDLE FOR INSULATION
BODY: CS, BALL: SS316 BODY: CS, BALL: SS316
BODY SEAT: PTFE BODY SEAT: PTFE
GATE VALVE BS EN 1984, WEDGE TYPE, SCREWED
RISING STEM, OS&Y, BOLTED
BODY: CS, SEAL ELEMENT SS316
GLOBE VALVE REGULATING BS 7350
PN 16, RF, FLG, DOUBLE REGULATING TYPE
BODY:CAST IRON, SEAT: SS316, SHAFT: SS316, CONE: GUNMETAL
BALANCING
PN 16, RF, FLG, HANDWHEEL FOR PRE-SETTING, SHUTTING OFF AND MEASURING POINTS, SELF-SEALED, EXTENDED SPINDLE
BODY: CAST IRON EPOXY COATED, SPINDLE: SS, CONE: BRONZE/BRASS, SEAT: EPDM
BUTTERFLY VALVE BS EN 593 BS EN 593
NONE, USE GATE VALVES PN 16, RF, FLG, WAFER LUG TYPE PN 16, RF, DOUBLE FLANGED
SEAT EXCHANGEABLE WITH EMBEDDED STEEL SEAT EXCHANGEABLE WITH EMBEDDED STEEL
BODY: CS, SHAFT: SS316, DISK: SS316, SEAT: EPDM BODY: CS, SHAFT: SS316, DISK: SS316, SEAT: EPDM
CHECK VALVE
CL800, BALL LIFT TYPE, SCREWED PN 16, RF, FLG, WAFER SWING TYPE
BODY & BALL: SS316 BODY: SS316, DISC.: SS316, SEAL: EPDM
SAFETY VALVE BS EN ISO 4126-1
DOUBLE TYPE, FLANGED
BODY: CS
MISCELLANEOUS SLIP-ON FLANGES MAY BE USED ONLY WHERE SPACE LIMITATIONS DICTATE.
FLAT-FACE FLANGES MAY BE USED ONLY TO MATCH EQUIPMENT.
.

BRANCH CHART
BRANCH SIZE 2, 3
15 20 25 32 40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 900 950 1000 1050 1100 1150 1200
15 TET
20 TRT TET
25 TRT TRT TET
32 TRT TRT TRT TET
40 TRT TRT TRT TRT TET
50 TL TL TL TL RT T
65 TL TL TL TL RT RT T
80 TL TL TL TL TL RT RT T
100 TL TL TL TL TL RT RT RT T
150 TL TL TL TL TL W RT RT RT T T
200 TL TL TL TL TL W W W RT RT RT T
250 TL TL TL TL TL W W W RT RT RT RT T
HEADER SIZE
300 TL TL TL TL TL W W W W W RT RT RT T
350 TL TL TL TL TL W W W W W RT RT RT RT T
400 TL TL TL TL TL W W W W W RT RT RT RT RT T
450 TL TL TL TL TL W W W W W W RT RT RT RT RT T
500 TL TL TL TL TL W W W W W W RT RT RT RT RT RT T
550 TL TL TL TL TL W W W W W W W RT RT RT RT RT RT T
600 TL TL TL TL TL W W W W W W W RT RT RT RT RT RT RT T
650 TL TL TL TL TL W W W W W W W W RT RT RT RT RT RT RT T
700 TL TL TL TL TL W W W W W W W W RT RT RT RT RT RT RT RT T
750 TL TL TL TL TL W W W W W W W W RT RT RT RT RT RT RT RT RT T
800 TL TL TL TL TL W W W W W W W W W RT RT RT RT RT RT RT RT RT T
900 TL TL TL TL TL W W W W W W W W W W RT RT RT RT RT RT RT RT RT T
950 TL TL TL TL TL W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT T
1000 TL TL TL TL TL W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT T
1050 TL TL TL TL TL W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT T
1100 TL TL TL TL TL W W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT T
1150 TL TL TL TL TL W W W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT T
1200 TL TL TL TL TL W W W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT T
LEGEND: SCH = SCHEDULE FLG = FLANGED T = BUTT WELD EQUAL TEE TRT = THREADED REDUCING TEE
SMLS = SEAMLESS WN = WELD-NECK FLANGE RT = BUTT WELD REDUCING TEE TET = THREADED EQUAL TEE
SCRD = SCREWED RF = RAISED FACE W = WELDOLET/WELDOFLANGE RP = REINFORCING PAD
BW = BUTT WELD SO = SLIP-ON FLANGE TL = THREDOLET TF = THREADED FLANGE
NOTES: 1. Welded pipes shall be NDE tested as follows:

100% X-ray of welds; UT of weld seams, pipe ends and bevel; X-ray of coil end weld seam.
2. Priority: T, W, RP (TEE, WELDOLET, REINFORCING PAD)
3. For details of reinforcing pad type branched see design standard.
4. Material grades can be substituted by approved equivalents.
5. For detailed valve specification refer to relevant data sheet.
6. Nominal sizes DN550, DN650, DN750, DN850, DN950, DN1050, DN1100 and DN1150 are not covered by BS/EN 1092-1. Use flanges according to ASME B16.47 Series B
7. For sizes up to and including DN600 use of short radius elbows in accordance with ASME B16.28 is permitted. T02
T02
.

PRIMARY CONNECTION DETAILS
.
Ministry of Transport & Communication AL-905-R-11201 T02 PZ/ NHA/ KWM/ NIER/
Development of Muscat and Salalah International Airports Scale N.A. Date 15.03.2008

MATERIAL: Carbon Steel SERVICE: Chilled Water DOCUMENTATION: REV.
Buried piping CERTIFICATE: 3.1 EN 10204
DESIGN CODE: EN 13480 PRESS/TEMP RATINGS: EN 1092-1 CORR. ALLOWANCE: 1,3 mm EXTENT OF NDT: NOTES
RATING: PN 16 P (Barg): 12.5 12.5 12.5 MINUS TOLERANCE: 12,5% VT: 100%
TEST PRESSURE (Barg): to Code T (ºC): 0 50 100 WELDING FACTOR (Z) 1 MT/PT: 100%
T02 PIPING CLASS l RT/UT: 100%
SIZE DN (inch) 2½ 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48
DN (mm) 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
OD (mm) 73 88.9 114.3 141.3 168.3 219.1 273 323.8 355.6 406.4 457.0 508.0 559.0 610.0 660.0 711.0 762.0 813.0 863.6 914.0 965.2 1016.0 1067.0 1118.0 1168.0 1219.0 T02
ID (mm) 62.68 77.92 102.26 128.2 154.08 202.74 254.46 304.74 336.54 387.34 434.74 485.74 536.74 584.6 634.6 685.6 736.6 787.6 838.2 888.6 939.8 990.6 1038.46 1089.46 1139.46 1190.46
THK (mm) 5.16 5.49 6.02 6.55 7.11 8.18 9.27 9.53 9.53 9.53 11.13 11.13 11.13 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 14.27 14.27 14.27 14.27
SCH / WT STD STD STD STD STD STD STD STD STD STD 30 - - XS XS XS XS XS XS XS XS XS - - - -
PIPE Dimension: ASME B 36.10 M / BS EN 10216-2 Series 1 / BS EN 10217-1 Series 1 Dimension: ASME B 36.10 M / BS EN 10217-1 Series 1
SMLS or WELDED WELDED 1
Mat: ASTM A106 Gr. B / BS 3602 Gr. HFS 410 Mat: DIN 17172 StE 360.7 / API 5LX X52 / BS EN 10210 S355
FITTINGS ASME B16.9 / BS EN 10253 ASME B16.9 / BS EN 10253
SMLS or WELDED WELDED
Mat: ASTM A234 Gr. WPB / BS 1503 Gr. 221-460 Mat: DIN 17172 StE 360.7 / API 5LX X52 / BS EN 10210 S355
HOT FORMED BENDS
The bends shall be in accordance with EN13480 and Bend Data Sheet.
OLET'S MSS SP-97

BW
Mat: ASTM A105 / BS 1503 Gr. 221-490
FLANGES BS EN 1092-1, Type 11, RF B1
WN RF PN 16 7
ASTM A 105 / BS1503 Gr. 221-490
ELASTOMERIC SEALS
BOLTING EN 1515-1/2
BALL VALVE
NONE
GATE VALVE PN 16, RF, FLG

BODY:CAST IRON/STEEL, SEAT: SS316, SHAFT: SS316, TRIM: SS316
DIMENSIONAL STANDARD BS EN 558-1 SERIES 3 / ASME/ANSI B16.10 Table 1, col. 8 & 9
GLOBE VALVE PN 16, RF, FLG, DOUBLE REGULATING TYPE
BODY:CAST IRON, SEAT: SS316, SHAFT: SS316, TRIM: SS316
DIMENSIONAL STANDARD BS EN 558-1 SERIES 10 / ASME/ANSI B16.10 Table 1, col. 16
BUTTERFLY VALVE PN 16, RF, WAFER LUG TYPE, GEAR OPERATED, SEAT EXCHANGEABLE W. EMBEDDED STEEL PN 16, RF, DOUBLE FLG'D, GEAR OPERATED, SEAT EXCHANGEABLE WITH EMBEDDED STEEL
BODY: CS, SHAFT: SS316, DISC: SS316, SEAT: EPDM BODY: CS, SHAFT: SS316, DISC: SS316, SEAT: EPDM
DIMENSIONAL STANDARD BS EN 558-1SERIES 20, ASME/ANSI B16.10 Table 9, col. 3 & 4 DIMENSIONAL STANDARD BS EN 558-1 SERIES 13
CHECK VALVE PN 16, RF, FLG, WAFER OR SWING TYPE
BODY: SS316, DISC.: SS316, SEAL: EPDM
DIMENSIONAL STANDARD: SWING BS EN 558-1 SERIES 10 / ASME ANSI B16.10 Table 1, col. 16; WAFER BS EN 558-1 SERIES 49 & 16
SAFETY VALVE
REFER TO DATA SHEET DOC. No. HOLD
MISCELLANEOUS
.

BRANCH CHART
T02 BRANCH SIZE 2, 3
65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200
65 T
80 RT T
100 RT RT T
125 RT RT RT T
150 RT RT RT RT T
200 W W RT RT RT T
250 W W RT RT RT RT T
300 W W W RT RT RT RT
350 W W W W RT RT RT T T
400 W W W W RT RT RT RT RT T
HEADER SIZE
450 W W W W W RT RT RT RT RT T T02
500 W W W W W RT RT RT RT RT RT T
550 W W W W W W RT RT RT RT RT RT T
600 W W W W W W RT RT RT RT RT RT T T
650 W W W W W W W RT RT RT RT RT RT RT T
700 W W W W W W W RT RT RT RT RT RT RT T T
750 W W W W W W W RT RT RT RT RT RT RT RT RT T
800 W W W W W W W RT RT RT RT RT RT RT RT RT RT T
850 W W W W W W W W W RT RT RT RT RT RT RT RT RT T
900 W W W W W W W W W RT RT RT RT RT RT RT RT RT T T
950 W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT T
1000 W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT T
1050 W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT T
1100 W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT T
1150 W W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT T
1200 W W W W W W W W W W W W RT RT RT RT RT RT RT RT RT RT RT RT RT T
LEGEND: SCH= SCHEDULE FLG = FLANGED T = BUTT WELD EQUAL TEE VT = VISUAL EXAMINATION
SMLS
= SEAMLESS WN = WELD-NECK FLANGE RT = BUTT WELD REDUCING TEE MT = MAGNETIC PARTICLE EXAMINATION
SW = SOCKET WELD RF = RAISED FACE W = WELDOLET/WELDOFLANGE PT = DYE PENETRANT EXAMINATION
SCRD
= SCREWED SO = SLIP-ON FLANGE S = SOCKOLET RT = RADIOGRAPHIC EXAMINATION (X-RAY)
BW = BUTT WELD TF = THREADED FLANGE ST = SOCKET WELD EQUAL TEE UT = ULTRASONIC EXAMINATION
TH = THREDOLET RST = SOCKET WELD REDUCING TEE
RP = REINFORCING PAD
NOTES: 1. Welded pipes shall be NDE tested as follows:

100% X-ray of welds; UT of weld seams, pipe ends and bevel; X-ray of coil end weld seam.
2. Priority: T, W, RP (TEE, WELDOLET, REINFORCING PAD)
3. For details of reinforcing pad type branched see design standard.
4. Material grades can be substituted by approved equivalents.
5. For detailed valve specification refer to relevant data sheet.
6. Use of flanges in buried sections is not permitted.
7. Nominal sizes DN550, DN650, DN750, DN850, DN950, DN1050, DN1100 and DN1150 are not covered by BS/EN 1092-1. Use flanges according to ASME B16.47 Series B
.

Note: Piping components for primary connections to be in accordance with Piping Class AC01.
.
Ministry of Transport & Communication AL-905-R-11202 T01 PZ/ JKA/ KWM/ NIER/
Development of Muscat and Salalah International Airports Scale Date Date 15.03.2008

Equipment & Utilities Piping Class Specification PIPING CLASS: AG01
MATERIAL: Galvanized Carbon Steel SERVICE: UTILITY SYSTEMS DOCUMENTATION: REV.
GALVANIZED CERTIFICATE: EN 10204 3.1
RATING: PN 16 PRESS/TEMP RATINGS.: EN 1092-1 DESIGN CODE: EN 13480 EXTENT OF NDT: NOTES
P (Barg): 10 10 10 CORR. ALLOWANCE: 1,3 mm VT: 100%
TEST PRESSURE (Barg): to Code T (ºC): 0 50 100 MINUS TOLERANCE: 12,5% MT/PT: N.A.
WELDING FACTOR (Z) 0.85 RT/UT: 5%
PIPING CLASS l
SIZE DN (inch) 1/2 3/4 1 1½ 2 2½ 3 4 5 6 8 10 12 14 16

DN (mm) 15 20 25 40 50 65 80 100 125 150 200 250 300 350 400
OD (mm) 21.3 26.7 33.4 48.3 60.3 73 88.9 114.3 141.3 168.3 219.1 273 323.9 355.6 406.4
ID (mm) 15.76 20.96 26.64 40.94 52.48 62.68 77.92 102.26 128.2 154.08 202.74 254.46 304.84 336.54 387.34
THK (mm) 2.77 2.87 3.38 3.68 3.91 5.16 5.49 6.02 6.55 7.11 8.18 9.27 9.53 9.53 9.53
SCH 40 40 40 40 40 STD STD STD STD STD STD STD STD STD STD
PIPE Dimension: ASME B 36.10 M / BS EN 10216-2 Series 1 Dimension: ASME B 36.10 M / BS EN 10216-2 Series 1 / BS EN 10217-1 Series 1
SMLS, GALVANISED SMLS / WELDED
Mat: ASTM A-53 Gr. B / BS 3601 Gr. 410 Mat: ASTM A-106 Gr. B / BS 3602 Gr. HFS 410
FITTINGS ASME B16.11, 2000# / BS EN 10241 ASME B 16.9 / BS EN 10253
SCRD, GALVANIZED SMLS / WELDED, BW
ASTM A-105 / BS 1503 Gr. 221-490 ASTM A-234 Gr. WPB / BS 1503 Gr. 221-460
FLANGES EN 1092-1, TYPE 13 EN 1092-1, TYPE 11
PN 40, FF, SCREWED, GALVANIZED PN16, FF, WELDING NECK
ASTM A-105 / BS 1503 Gr. 221-490 ASTM A-105 / BS 1503 Gr. 221-490
ELASTOMERIC SEALS
BOLTING EN 1515-1/2
Bolts ASTM A 193 Gr B8M / BS 1506-845
Nuts ASTM A194 Gr 8M / BS 1506-845
BALL VALVE PN 16, SCRD, FULL PORT, BOLTED BODY PN 16, FF, FULL PORT, BOLTED BODY, LONG PATTERN
BRONZE BODY AL-BRONZE
PTFE SEATS REDUCED PORT
PTFE SEATS
GATE VALVE PN 16, SCRD, BODY LEADED GUNMETAL BS1400-LG2 or AB2
SOLID WEDGE, UNION BONNET, TRIM AS BODY OR MONEL NONE
PACKING PURE MINERAL GRAPHITE, HANDWHEEL OPERATED
GLOBE VALVE PN 16, SCRD, BRONZE
UNION BONNET, METAL SEAT NONE
BUTTERFLY VALVE PN 16, FF, LUGGED BODY, TAPPED LUGS
NONE, USE GATE VALVES LINED BODY ASTM A216 Gr. WCB, LINING: EPDM, NEOPRENE, BUNA-N, EBONITE; DISK ASTM B381 Gr. F2
SHAFT & PINS ASTM B381 Gr. F2, PACKING PTFE 7 GRAPHITE
CHECK VALVE CLASS 800, SCRD, BRONZE, HORIZONTAL LIFT PN 16, FF, BODY & PLATE BS 1400 AB2
SCREWED CAP, MONEL DISK WAFER TYPE, DUO-CHECK,
SPRING UNS N07750 MONEL TRIM
SAFETY VALVE CONVENTIONAL TYPE, FLANGED FF, BODY AL-BRONZE
NONE OPEN LEVER
SPRING: MONEL, O-RING: VITON,
MISCELLANEOUS ALL GALVANIZED ITEMS TO BE HOT DIPPED TO BS/EN/ISO 1461 OR EQUAL. PIPE SIZES DN 80 (3") AND LARGER TO BE GALVANIZED AFTER FABRICATION.
WELDING ATTACHMENTS AFTER GALVANIZING NOT PERMITTED.
MATERIAL FOR O-LETS TO BE AS FOR FLANGES
2000# SCRD FITTINGS CAN BE SUBSTITUTED BY 3000#
.

BRANCH CHART
BRANCH SIZE 1, 2
15 20 25 40 50 65 80 100 125 150 200 250 300 350 400
15 TET
20 TRT TET
25 TRT TRT TET
40 TRT TRT TRT TET
50 TRT TRT TRT TRT T
HEADER SIZE
65 TL TL TL TL RT T
80 TL TL TL TL RT RT T
100 TL TL TL TL RT RT RT T
125 TL TL TL TL RT RT RT RT T
150 TL TL TL TL W RT RT RT RT T
200 TL TL TL TL W W W RT RT RT T
250 TL TL TL TL W W W RT RT RT RT T
300 TL TL TL TL W W RT RT RT RT RT RT T
350 TL TL TL TL W W W RT RT RT RT RT RT T
400 TL TL TL TL W W W RT RT RT RT RT RT RT T
LEGEND: SCH = SCHEDULE FLG = FLANGED T = BUTT WELD EQUAL TEE

SMLS = SEAMLESS WN = WELD-NECK FLANGE RT = BUTT WELD REDUCING TEE
SCRD = SCREWED RF = RAISED FACE W = WELDOLET/WELDOFLANGE
BW = BUTT WELD SO = SLIP-ON FLANGE TET = THREADED EQUAL TEE
TF = THREADED FLANGE TRT = THREADED REDUCING TEE
TL = THREDOLET RP = REINFORCING PAD
FSS = FORGED STAINLESS STEEL FF = FLAT FACE
NOTES: 1. FOR DETAILS OF STANDARD REINFORCING PAD TYPE BRANCHES, SEE DESIGN STANDARD.
2. PRIORITY: T, W, RP
3. MATERIAL GRADES CAN BE SUBSTITUTED BY APPROVED EQUIVALENTS.
4. ALL MATERIALS SHALL BE UL LISTED FOR COMPLIANCE WITH ANSI/NSF 61 FOR USE IN POTABLE WATER SYSTEM
.

.
03.11.2008 T03 Issued for Tender, reference deleted, design code updated, service updated
15.10.2008 T02 Issued for Tender, Ref. Addendum 3.
Equipment & Utilities Piping Class Specification PIPING CLASS: AP01
MATERIAL: High Density Polyethylene SERVICE: Potable Water DOCUMENTATION: REV.

T03
CERTIFICATE: 3.1 EN 10204
RATING: PN16 PRESS/TEMP RATINGS.: DESIGN CODE: BS 7159 EXTENT OF NDT: NOTES
T (ºC): 0 40 CORR. ALLOWANCE: NIL Visual Examination 100%
TEST PRESSURE (Barg): According to Code P (Barg): 16 11.8 Ultrasonic Examination 100%
SIZE DN/OD (mm) 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450
Min. ID (mm) 39.6 50 59.8 71.6 87.8 99.6 111.8 127.6 143.6 159.6 179.6 199.8 223.8 251.8 283.8 319.8 349.8
Max. ID (mm) 40.8 51.4 61.4 73.6 90.0 102.2 114.6 130.8 147.2 163.6 184 204.6 229.2 257.8 290.6 327.4 359.2
Min. THK (mm) 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 45.4
Max. THK (mm) 5.2 6.5 7.6 9.2 11.1 12.7 14.1 16.2 18.2 20.2 22.7 25.1 28.1 31.6 35.6 40.1 50.1
PIPE HDPE Class PE 100 in accordance with BS EN 12201-1 1
Formulated with carbon black and ultraviolet stabilizer for maximum protection against UV rays.
Dimensions SD11 in accordance with BS EN 12201-2 Table 2
FITTINGS Molded, integrally reinforced 1
FLANGES HDPE MOLDED, STUB-END HEAT FUSION JOINING COMPLETE WITH GALVANIZED CARBON STEEL BACKING FLANGE 1, 4
BACKING FLANGE DRILLING PATTERN ACC. TO BS EN 1902-1, PN 16, INTERNAL DIAMETER ACC. TO ISO 9624
BACKING FLANGE ALL ROUGH EDGES ROUNDED, I.D. RADIUS TO MATCH STUB-END SHOULDER RADIUS
MECHANICAL JOINTS 1
VICTAULIC STYLE 995 DESIGNED FOR HDPE SD11 PIPE, with grade "E" EPDM GASKETS
GASKETS BS EN 1514-4 1
ELASTOMERIC SEALS
TRANSITION FITTINGS WITH ADAPTER, O-RINGS AND RETAINER RING
METALLIC PARTS SS 316L
BOLTING EN 1515-1/2
BALL VALVE 800#, SCRD, FULL PORT 1, 3

BOLTED BODY
SS 316 BODY & BALL
PTFE SEATS
GATE VALVE CLASS 800#, SCRD, PN16, RF, BODY A351 Gr. CF8M, TRIM SS 316 1
BODY A182 Gr. F316/F316L FLEXIBLE WEDGE, OS &Y, BOLTED BONNET
SOLID WEDGE, OS & Y, PACKING PURE MINERAL GRAPHITE,
T03 BOLTED BONNET WORM GEAR OPERATED
PACKING GRAPHITE,
HANDWHEEL OPERATED
GLOBE VALVE 1
BUTTERFLY VALVE PN16, RF, LUGGED BODY, TAPPED LUGS 1

NONE, USE BALL BODY A351 Gr. CF8M / A182 Gr. F316/F316L, DISK SS316
SHAFT & PINS SS 17-4 PH, SEAT INCONEL, PACKING PTFE
CHECK VALVE CLASS 800#, SCRD, PN16, RF, 1
BODY A182 Gr. F316/F316L BODY A351 Gr. CF8M, SWING TYPE
RENEWABLE SEATS, RENEWABLE SEATS, BOLTED COVER
BALL LIFT TYPE DISC SS316
SCREWED COVER HARDFACED
SPRING UNS N07750
SAFETY VALVE CONVENTIONAL TYPE, FLANGED FF, STAINLESS STEEL 316(L) 1
OPEN LEVER
MISCELLANEOUS
.
03.11.2008 T03 Issued for Tender, reference deleted
BRANCH CHART
BRANCH SIZE 1, 2
50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450
50 T
63 R T
75 R R T
90 R R R T
110 R R R R T
125 R R R R R T
HEADER SIZE
140 R R R R R R T
160 R R R R R R R T
180 R R R R R R R R T
200 R R R R R R R R R T
225 R R R R R R R R R R T
250 R R R R R R R R R R R T
280 R R R R R R R R R R R R T
315 R R R R R R R R R R R R R T
355 R R R R R R R R R R R R R R T
450 R R R R R R R R R R R R R R R T
450 R R R R R R R R R R R R R R R R T
LEGEND:
T Equal Tee
R Tee with Butt Weld Reducer or Reducing Tee
NOTES: 1. All components in contact with medium shall be UL classified in accordance with ANSI / NSF 61 for Potable Water Service
2. The actual comfiguration of branch connections will depend on manufacturing programme of selected HDPE pipe supplier
3. For detailed specification of valves refer to relevant data sheet
4. Customized flange adaptors or spacers shall be used in conjunction with butterfly valve installation.
.
.
03.11.2008 T03 Issued for Tender, references deleted, design code updated, service updated
15.10.2008 T02 Issued for Tender, Ref. Addendum 3
MATERIAL: High Density Polyethylene SERVICE: Potable Water. Buried Condenser Water, Buried Condensate, DOCUMENTATION: REV.
CERTIFICATE: 3.1 EN 10204
RATING: PN10 PRESS/TEMP RATINGS.: DESIGN CODE: BS 7159 EXTENT OF NDT: NOTES
T (ºC): 20 40 CORR. ALLOWANCE: NIL Visual Examination 100%
TEST PRESSURE (Barg): According to Code P (Barg): 10 7.4 T03 Ultrasonic Examination 100%
SIZE DN/OD (mm) 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450
Min. ID (mm) 43.2 54.4 64.8 77.8 95.2 108.4 121.4 138.8 156.2 173.6 195.2 217.2 243.2 273.6 308.2 347.6 391
Max. ID (mm) 44 55.4 66 79.2 96.8 110.2 123.4 141 158.6 176.2 198.2 220.4 246.8 277.6 312.8 352.6 396.6
Min. THK (mm) 3.0 3.8 4.5 5.4 6.6 7.4 8.3 9.5 10.7 11.9 13.4 14.8 16.6 18.7 21.1 23.7 26.7
Max. THK (mm) 3.4 4.3 5.1 6.1 7.4 8.3 9.3 10.6 11.9 13.2 14.9 16.4 18.4 20.7 23.4 26.2 29.5
PIPE HDPE Class PE 100 in accordance with BS EN 12201-1 1
Formulated with carbon black and ultraviolet stabilizer for maximum protection against UV rays.
Dimensions SD17 in accordance with BS EN 12201-2 Table 2
FITTINGS Molded, integrally reinforced 1
FLANGES HDPE MOLDED, STUB-END HEAT FUSION JOINING COMPLETE WITH GALVANIZED CARBON STEEL BACKING FLANGE 1, 4
BACKING FLANGE DRILLING PATTERN ACC. TO BS EN 1902-1, PN 16, INTERNAL DIAMETER ACC. TO ISO 9624
BACKING FLANGE ALL ROUGH EDGES ROUNDED, I.D. RADIUS TO MATCH STUB-END SHOULDER RADIUS
MECHANICAL JOINTS 1
VICTAULIC STYLE 995 DESIGNED FOR HDPE SD11 PIPE, with grade "E" EPDM GASKETS
GASKETS BS EN 1514-4 1
ELASTOMERIC SEALS
TRANSITION FITTINGS WITH ADAPTER, O-RINGS AND RETAINER RING
METALLIC PARTS SS 316L
BOLTING EN 1515-1/2
BALL VALVE 800#, SCRD, FULL PORT 1, 3

BOLTED BODY
SS 316 BODY & BALL
PTFE SEATS
GATE VALVE CLASS 800#, SCRD, PN10 RF, BODY A351 Gr. CF8M, TRIM SS 316 1
BODY A182 Gr. F316/F316L FLEXIBLE WEDGE, OS &Y, BOLTED BONNET
SOLID WEDGE, OS & Y, PACKING PURE MINERAL GRAPHITE,
BOLTED BONNET WORM GEAR OPERATED
PACKING GRAPHITE,
HANDWHEEL OPERATED
GLOBE VALVE 1
T03
BUTTERFLY VALVE PN10, RF, LUGGED BODY, TAPPED LUGS 1
NONE, USE BALL BODY A351 Gr. CF8M / A182 Gr. F316/F316L, DISK SS316
SHAFT & PINS SS 17-4 PH, SEAT INCONEL, PACKING PTFE
CHECK VALVE CLASS 800#, SCRD, PN10, RF, 1
BODY A182 Gr. F316/F316L BODY A351 Gr. CF8M, SWING TYPE
RENEWABLE SEATS, RENEWABLE SEATS, BOLTED COVER
BALL LIFT TYPE DISC SS316
SCREWED COVER HARDFACED
SPRING UNS N07750
SAFETY VALVE CONVENTIONAL TYPE, FLANGED FF, STAINLESS STEEL 316(L) 1
OPEN LEVER
MISCELLANEOUS
.
BRANCH CHART
BRANCH SIZE 1, 2
50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450
50 T
63 R T
75 R R T
90 R R R T
110 R R R R T
125 R R R R R T
HEADER SIZE
140 R R R R R R T
160 R R R R R R R T
180 R R R R R R R R T
200 R R R R R R R R R T
225 R R R R R R R R R R T
250 R R R R R R R R R R R T
280 R R R R R R R R R R R R T
315 R R R R R R R R R R R R R T
355 R R R R R R R R R R R R R R T
450 R R R R R R R R R R R R R R R T
450 R R R R R R R R R R R R R R R R T
LEGEND:
T Equal Tee
R Tee with Butt Weld Reducer or Reducing Tee
NOTES: 1. All components in contact with medium shall be UL classified in accordance with ANSI / NSF 61 for Potable Water Service
2. The actual comfiguration of branch connections will depend on manufacturing programme of selected HDPE pipe supplier
3. For detailed specification of valves refer to relevant data sheet
4. Customized flange adaptors or spacers shall be used in conjunction with butterfly valve installation.
.
.
Development of Muscat and Salalah International Airports Date
11.01.2009 T03 Issued for Tender, Revised as indicated
Equipment & Utilities Piping Class Specification PIPING CLASS: AD01
MATERIAL: Ductile Iron SERVICE: BURIED FIREWATER SYSTEM DOCUMENTATION: REV.
CERTIFICATE: EN 10204 3.1
RATING: PN 16 PRESS/TEMP RATINGS.: EN 1092-2 DESIGN CODE: BS EN 545 EXTENT OF NDT: NOTES
T0 P (Barg): 16 16 16 CORR. ALLOWANCE: N.A. Works pressure test 100%
TEST PRESSURE (Barg): acc. to BS EN 545 T (ºC): 0 50 100 TOLERANCES BS EN 545
SIZE DN (mm) 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900
OD (mm) 98.0 118 144 170 222 274 326 378 429 480 532 635 738 842 945
ID (mm) 86 106 132 158 209.4 260.4 311.6 362.6 412.8 462.8 514 615.2 716.4 818.6 919.8
THK (mm) 6.0 6.0 6.0 6.0 6.3 6.8 7.2 7.7 8.1 8.6 9.0 9.9 10.8 11.7 12.6 1
PIPE Centrifugally cast socket and spigot pipes or flanged pipes in accordance with BS EN 545. Nominal length 6 metres..
Material: Spheroidal Graphite Iron BS EN 545 grade 420-5
Pipe wall thickness Class: K9
Internal lining: Cement mortar, External coating: Polyurethane 900µm (min. 700µm), Socket & spigot: Epoxy coating 300µm.
FITTINGS Sand cast in accordance with BS EN 545
Socketed or flanged, Series A Fitting wall thickness Class: K12
Material: Spheroidal Graphite Iron BS EN 545 grade 420-5
Internal lining: Works applied Cement mortar, External coating: Works applied Metallic zinc + bituminous paint+ Field applied polymeric film to BS 6076
FLANGES EN 1092-2, TYPE 11 EN 1092-2, TYPE 11
PN 40, RF PN 25, RF 2
Rotatable, integrally Rotatable, integrally
cast or welded cast or welded
ELASTOMERIC SEALS
BOLTING EN 1515-1/2
Bolts ASTM A 193 Gr B8M / BS 1506-845
Nuts ASTM A194 Gr 8M / BS 1506-845
BALL VALVE PN 25, FLANGED, RB

BODY AL-BRONZE NONE
BALL: SS
PTFE SEATS
GATE VALVE PN 25,FLANGED, BODY LEADED GUNMETAL BS1400-LG2 or AB2
RESILIENT WEDGE, UNION BONNET, TRIM AS BODY OR MONEL
GLOBE VALVE PN 25, SCRD, BRONZE
UNION BONNET, METAL SEAT
BUTTERFLY VALVE PN 25, RF, DOUBLE FLANGED
BODY: DUCTILE IRON, DISK STAINLESS STEEL
SHAFT & PINS: STAINLESS STEEL, PACKING PTFE / GRAPHITE
CHECK VALVE PN 25, RF, BODY & PLATE: DUCTILE IRON PN 25, RF, BODY & PLATE: DUCTILE IRON
WAFER TYPE, DUO-CHECK, FLANGED ENDS, DUO-CHECK,
MONEL TRIM MONEL TRIM
SAFETY VALVE CONVENTIONAL TYPE, FLANGED RF, BODY DUCTILE IRON
OPEN LEVER
MISCELLANEOUS
USE OF MECHANICAL, SELF-RESTRAINED, JOINTS IS SUBJECT TO PRIOR APPROVAL BY ENGINEER.
POLYETHYLENE SLEEVING IN ACCORDANCE WITH BS 6076 SHALL BE APPLIED ON BURIED MECHANICAL JOINTS DURING PIPE LYING
.
Development of Muscat and Salalah International Airports Date
20.10.2008 T02 iIssued for Tender, Revised as indicated
Equipment & Utilities Piping Class Specification PIPING CLASS: AD01
BRANCH CHART
BRANCH SIZE
80 100 125 150 200 250 300 350 400 450 500 600 700 800 900
80 T
100 RT T
125 RT RT T
150 RT RT RT T
200 RT RT RT RT T
H EA D E R S IZ E
250 RT RT RT RT RT T 3, 4
300 W RT RT RT RT RT T
350 RTF RTF RTF RTF RTF RTF RTF T
400 RTF RTF RTF RTF RTF RTF RTF RTF T
450 W RTF RTF RTF RTF RTF RTF RTF RTF T
500 W RTF RTF RTF RTF RTF RTF RTF RTF RTF T
600 W W W W RTF RTF RTF RTF RTF RTF RTF T
700 W W W W RTF RTF RTF RTF RTF RTF RTF RTF T
800 W W W W RTF RTF RTF RTF RTF RTF RTF RTF RTF T
900 W W W W RTF RTF RTF RTF RTF RTF RTF RTF RTF RTF T
LEGEND: RB = REDUCED BORE T = EQUAL TEE

RF = RAISED FACE RT = REDUCING TEE ALL SOCKET
W = WELDING OUTLET RTF = DOUBLE SOCKET REDUCING TEE WITH FLANGED BRANCH
NOTES: 1. Pipe wall thickness in accordance with BS EN 545. The thickness may vary depending on manufacturer.
2. DELETED
3. Branch chart is based on BS EN 545. Availability of components may vary depending on manufacturer.
4. Double socket reducing tee with flanged branch may be substituted by all-flanged tee.
5. Different lengths of pipe shall be selected to suit pipeline curvature.
.
Ministry of Transport & Communication AL-905-R-11206 T03 PZ/ JMJ/ KWM NIER
Development of Muscat and Salalah International Airports Scale Date Date Date
15.10.2008 T02 Issued for Tender, Ref. Addendum 3. Revised as marked
Equipment & Utilities Piping Class Specification PIPING CLASS: AC03 Sht 1 of 3
MATERIAL: Carbon Steel SERVICE: AVIATION FUEL DOCUMENTATION: REV.

FUEL HYDRANT SYSTEM CERTIFICATE: EN 10204 3.1
RATING: ASME/ANSI Class 150 PRESS/TEMP RATINGS.: ASME B16.5 DESIGN CODE: ASME B31.3, API/IP 1540 EXTENT OF NDT: NOTES
T (ºC): 0 50 100 CORR. ALLOWANCE: 1,3 mm VT: 100%
DESIGN PRESSURE (Barg): 19.0 P (Barg): 19.6 19.2 17.7 MINUS TOLERANCE: 12,5% RT: 100% T02
WELDING FACTOR (Z) 0.85 MT/PT: 10%
TEST PRESSURE (Barg): to Code PIPING CLASS l UT: 10%
SIZE DN (inch) 1/2 3/4 1 1½ 2 2½ 3 4 6 8 10 12 14 16 18 20 24

DN (mm) 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
OD (mm) 21.3 26.7 33.4 48.3 60.3 73.0 88.9 114.3 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 610.0
ID (mm) 13.84 18.88 24.3 38.14 52.48 62.68 77.92 102.26 154.08 202.74 254.46 304.84 336.54 387.34 438.14 488.94 590.94
THK (mm) 3.73 3.91 4.55 5.08 3.91 5.16 5.49 6.02 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53
SCH 80 80 80 80 STD STD STD STD STD STD STD STD STD STD STD STD STD
PIPE Dimensions: ASME B 36.10 M / BS EN 10216-2 Series 1 / BS EN 10217-1 Series 1
T03
SMLS / WELDED
Mat: ASTM A-106 Gr. B / API 5L Gr. B / BS 3602-1 430; POLYETHYLENE COATED, INTERNALLY LINED
FITTINGS ASME B16.11, 3000# ASME B 16.9
SOCKET-WELDING T03 SMLS / WELDED, BW
ASTM A-105 / BS 1503 Gr. 221-490 ASTM A-234 Gr. WPB / BS 1503 Gr. 221-460
FLANGES ASME/ANSI B16.5 Class 150 ASME/ANSI B16.5 Class 150
SOCKET WELD, RF WELDING NECK, RF
ASTM A-105 / BS 1503 Gr. 221-490 ASTM A-105 / BS 1503 Gr. 221-490
GASKETS ASME B16.20
CLASS 150, SPIRAL WOUND
TYPE 316L STAINLESS STEEL, SUPAGRAF (or equivalent) FILLED
BOLTING Bolts ASTM A 193 Gr B7 / BS 1506-621
Nuts ASTM A194 Gr 2H / BS 1506-162
UP TO M12 (½") ZINC ELECTROPLATED, M12 (½") AND LARGER HOT DIP GALVANISED
BLOCK VALVES CLASS 150, FLANGED RF, FULL BORE
NONE DOUBLE BLOCK AND BLEED, TWIN SEAL, PLUG
BODY, PLUG ASTM A 216-WCB, BONNET ASTM A36
BALL VALVE CLASS 800, FULL PORT, BOLTED BODY, SW CLASS 150, FULL PORT, FLANGED RF
BODY CARBON STEEL, BALL & STEM SS316 BODY CARBON STEEL, BALL & STEM SS316
T03 PTFE SEATS PTFE SEATS
CHECK VALVE CLASS 800, SW, CARBON STEEL CLASS 150, RF, BODY & PLATE CARBON STEEL
HORIZONTAL LIFT, BOLTED CAP, MONEL DISK WAFER TYPE, DUO-CHECK,
SPRING UNS N07750 MONEL TRIM
SAFETY VALVE CONVENTIONAL TYPE, FLANGED RF, BODY CARBON STEEL
NONE OPEN LEVER
SPRING: MONEL
MISCELLANEOUS MATERIAL FOR O-LETS TO BE AS FOR FLANGES
INTERNAL LINING SHALL BE IN ACCORDANCE WITH SPECIAL SPECIFICATION 3600 FUEL HYDRANT SYSTEMS, Clause 3608.1 T03
.
BRANCH CHART
BRANCH SIZE 1, 2
15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500 600
15 ST
20 RST ST
25 RST RST ST
40 RST RST RST ST
50 S S S RT T
65 S S S RT RT T
HEADER SIZE
80 S S S S RT RT T
100 S S S S RT RT RT T
150 S S S S W RT RT RT T
200 S S S S W W W RT RT T
250 S S S S W W W RT RT RT T
300 S S S S W W W W RT RT RT T
350 S S S S W W W W RT RT RT RT T
400 S S S S W W W W RT RT RT RT RT T
450 S S S S W W W W W RT RT RT RT RT T
500 S S S S W W W W W RT RT RT RT RT RT T
600 S S S S W W W W W W RT RT RT RT RT RT T
LEGEND: SCH = SCHEDULE FLG = FLANGED T = BUTT WELD EQUAL TEE

SMLS = SEAMLESS WN = WELD-NECK FLANGE RT = BUTT WELD REDUCING TEE
SW = SOCKET WELD RF = RAISED FACE ST = SOCKET WELDED EQUAL TEE
BW = BUTT WELD RST = SOCKET WELDED REDUCING TEE
S = SOCKOLET
W = WELDOLET/WELDOFLANGE
NOTES: 1. FOR DETAILS OF STANDARD REINFORCING PAD TYPE BRANCHES, SEE DESIGN STANDARD.
2. PRIORITY: T, W, RP
3. MATERIAL GRADES CAN BE SUBSTITUTED BY APPROVED EQUIVALENTS.
.
T03
Note: For details of drains and vents in Fuel Hydrant network pits refer to drawing SE-986-LNL-P-60504
.
Appendix 2 - Branch connection for

Thermowell

Appendix 3 - Sample Control forms, Welding

WELDING PROCEDURE SPECIFICATION
WPS No.
Approval according to: Rev. No. Sheet
1/
BS EN ISO 15614-1 Date
Client's specification: Supported by WPQR No.
Client Project
Base Materials Standard/Code
Designation-grade Group No. Ceqv. max. Designation-grade Group No. Ceqv. max.
to
Plate-pipe Thickness range mm Plate-pipe Thickness range mm
to
Pipe diameter range Other
Tacking
Joint details and welding sequence (sketch)
Min. preheat temp.

°C
Length
mm
No of runs
Position
Other data
2nd. side Gouging

Yes No
Preheat temp.
°C
Electrode dia.
mm
Air pressure
bar
2nd. side Grinding
Welding position
Yes No
G: Gas Dimension Classification H2 Gas
T: Wire G: Back Note
Standard
P: Flux T: shielding
Run Welding E: Electrode Diameter P: Scale Nozzle gas
No. process -Length E: Type
Ø
Manufacture and trade mark mm l/min mm l/min No.
/
/
/
/
/
/
/
Current
Note
Wire speed Travel speed mm/min. Weaving, run width max. Other data
Run Programme AC Range or run-out length
No. No. DC Range Range Heat input
Pol. Amp. m/min Volt mm mm KJ/mm No.
Special requirements
Notes - other information
Date Date Date
Contractor's signature Client's or representative's signature Certifying Authority's signature

WELDING PROCEDURE SPECIFICATION WPS No.
Sheet
Enclosure Rev. No. 2/
Date
Supplementary information
Supported by WPQR No.
Welding parameters continued

Standard
Ø
/
/
/
/
/
/
/
/
/
/
Current
Other data Note
Wire speed Travel speed mm/min. Weaving, run width max.
Run Programme AC Range or run-out length Heat input
No. No. DC Range Range Range Range
Notes or supplementary information
Date Date Date
Contractor's signature Client's or representative's signature Certifying Authority's signature

WELDING PROCEDURE QUALIFICATION RECORD
WPQR No.
Date
Supplementary information 2/
Sheet
Page 1/2
Welding parameters continued
Standard
Ø
/
/
/
/
/
/
/
/
/
/
Program Current Stringer
no. Preheat Note
Travel speed mm/min. Weaving, run width max. /
Run Programme AC Wire or run-out length Interpass-
No. No. DC speed Heat input temp. °C
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
The test coupon was marked:

We confirm that the statements in this record are correct and that the test was prepared, welded
and heat treated according to the above specified standard/code and/or client's specification.
Place Date
Contractor's signature Reviewed - witnessed by Representing
Test results and approvals; See enclosed page/reverse side, sheet No.
6. Other or supplementary tests Sheet Side/Page
WPQR No. 2/ 2/2
Type
Place Date Reviewed - witnessed by
Laboratory signature Representing

WELDING PROCEDURE QUALIFICATION RECORD
WPQR No.
Approval according to: Revision No.
BS EN ISO 15614 Part
Sheet
and:
1/
Page
Client's specification:
1/2
Client Project
Welding carried out by Stamp No.
Base Materials Standard/Code
Designation-grade Group No. Ceqv. actual Designation-grade Group No. Ceqv. actual
to
Plate-pipe WT mm Dia. mm Plate-pipe WT mm Dia. mm
to
Joint details and welding sequence (sketch) Tacking
Min. preheat temp.
Length
°C
No of runs
mm
Position
Other data
2nd Side Gouging

Yes No
Preheat temp.
Electrode dia.
°C
Air pressure
mm
bar
2nd Side Grinding
Welding position
Yes No
Standard
Ø
/
/
/
/
/
/
/
Current Stringer
Preheat Note
Travel speed mm/min. Weaving, run width max. /
Run Programme AC Wire or run-out length Interpass-
No. No. DC speed Heat input temp. °C
/
/
/
/
/
/
/
No. 1
The test coupon was marked:

We confirm that the statements in this record are correct and that the test was prepared, welded
and heat treated according to the above specified standard/code and/or client's specification.
Place Date
Contractor's signature Reviewed - witnessed by Representing
Test results and approvals; See enclosed page 2/2 - reverse side
NON-DESTRUCTIVE EXAMINATION WPQR No. Revision No. Sheet Side/Page
1/ 2/2
1. Visual examination Procedure standard:
Result: according to:
2. Radiographic examination Procedure standard:
3. Ultrasonic examination Procedure standard:
4. Magnetic particle testing Procedure standard:
5. Dye penetrant testing Procedure standard:
6. Other examination Type:
Procedure:
Place Date Witnessed - reviewed by (Name/signature)
Laboratory ident. Name/Signature Stamp Representing (Examiner or Test Body)
MECHANICAL TESTING (According to: BS EN ISO 15614 Part )

1. Tensile Tests Specified U.T.S. min. MPa
Test No. Dim. Area U.T. Load U.T.S. Remarks
2. Bend Tests Specified deg. Former dia. mm
Type and dimensions Results Type and dimensions Results
3. Impact Tests Dim.: X mm Specified type of test Specified J Testing temp. °C
Test No. Loc. Result Test No. Loc. Result Test No. Loc. Result Test No. Loc. Result Test No. Loc. Result Test No. Loc. Result
Average Average Average Average Average Average

4. Macro Examination (5-10 X) Separate sheet with picture: Yes No Results:
5. Hardness Tests Specified type of test Specified max. min.
Sketch showing indentations Base mat. HAZ Weld metal HAZ Base mat.
6. Other/Supplementary Tests:
Further enclosures: No Yes - Specify:
Place Date Reviewed - Witnessed by (Name/signature)
Laboratory ident. Name/Signature Stamp Representing (Examiner or Test Body)
We hereby approve this welding procedure for welding on said project within the Place Date
limitations given in the standard/code and/or client's specification.

Field Report
Visual Examination
Division for Inspection and Testing
Reg. No. Enclosure No. id./ order No. Report No. Page of
V
Your order No. Period of examination/Date Technician (Init.) Certificate No. Assistant (Init.) Certificate No.
Client Contractor
Employer Location
Object (Dim., ident., number) Drawing No. / Rev. No.
Date of receipt Material
Supplementary information (without liability, see at the foot)

Weld preparation Other Heat-treated Time of examination
X Y U V K I Fillet Yes No Hours after weld.
Welding process 121 131 135 136 141 Other
Man.elec. 111 Sub.arc. MIG MAG Fluxcored wire TIG
Technique Other
EN 970 NS 10250 ASME Sect. V
Aids
Ruler Tape measure Caliper Feeler gauge Weld gauge Contour gauge Material for replica
Quality requirements (Standard) for finished welds Other standards
EN 25817, level DS/R 325, class ASME Sect. ADM-HP 5/1
Time of examination
Before welding During welding After welding
Temporarily welded parts Repairs

Extent of examination Surface condition
100 % Random % as directed Ground Smooth Coarse
Remarks
Results of examination (defect type and number)
Repairs marked Check after grinding Enclosures Technician (Date/Signature)

On object Repair rechecked
On sketch Stamped mk: sheets
Appr. by client Copy delivered to Appr. by Employer/representative Copy delivered Appr. by certification authority Copy delivered to
to
Date/Signature Date/Signature Date/Signature

Supplementary information: The grey fields supply available, relevant information for guidance only. The giving of such information in this Field Report should not
be considered as verification of its accuracy.
Field Report
Liquid Penetrant Examination
Enclosure No. id./order No. Report No. Page of
P
Your order No. Period of examination/Date Technician (Init.) Certificate No. Assistant (Init.) Certificate No.
Client Contractor
Employer Location
Object (Dim., ident., number) Drawing No. / Rev. No.

Weld preparation Other Heat-treated Time of examination
X Y U V K I Fillet Yes No Hours after weld.
Man. elec. 111 Sub. arc. MIG MAG Fluxcored wire TIG
Surface condition Reinforcement
Ground Smooth Coarse As welded Ground
Examination procedure / Class Other
EN 571-1 ISO 3452 ASME V, Article 6
Pre-cleaning Product designation
None Cleaner applied Dipping (bath) Mechanical
Penetrant system
Designation Manufacturer
Penetrant Product designation / Batch No.
I. Fluorescent II. Colour contrast III. Dual purpose
Excess penetrant remover Product designation / Batch No.
B. Lipophilic D. Hydrophilic
A. Water C. Solvent
emulsifier emulsifier
Developer Product designation / Batch No.
c. Water
a. Dry powder b. Water soluble d. Solvent-based
suspension
Penetration time Emulsifying time Developing time Object temperature
min. min. min. °C
Viewing conditions
White light UV-light / Lamp Reg. No.
Quality requirements (Standard) Other
BS EN 1289, level ASME VIII.1 ADM-HP 5/3
Extent of examination
Results of examination
Repairs marked Check after grinding Enclosures Technician (Date/Signature)

On object Repair rechecked
On sketch Stamped mk: sheets
Appr. by client Copy delivered to Appr. by Employer/representative Copy delivered Appr. by certification authority Copy delivered to
to

Field Report
Radiography of Welds

R
Client order No. Period of examination/Date Technician (Init.) Certificate No. Assistant (Init.) Certificate No.
Client Contractor
Employer Location
Object (Ident., dim., quantity) Drawing No./Rev. No.

Weld preparation Other Time of examination Heat-treated Backing
X Y U V K I Hours after weld. Yes No B.strip mm
Welding process 121 131 135 136 141 Other processes
MMA 111 Sub.arc MIG MAG Fluxcored wire TIG
Reinforcement Filler metal Remarks
As welded Ground
Examination procedure Other procedure Class Additional requirements Dispensations Other dispens:
EN 1435 ISO 1106 ASME V Source type Min.IQI req.
Exposure technique A-E Exp./ Ellipse + Direct Exp./ Exp./ Place IQI
A. B. C. Weld D. Weld E. Weld of IQI IQI
Film make Type Class 1) Size: x cm Vacuumpack Screen: Pb / None Exp. kVP SFD cm mA/Ci Min.
/ / / x cm Thickness: front: mm back: mm I / / /
Ir192 X-ray Tube/Cam. Reg. No. Manual / Automatic development II / / /
Se75 Density range: - III / / /
Other: Focal spot x mm Densitometer Reg. No Viewing unit Reg. No. IV / / /
Source dim. x mm V / / /
Quality requirements EN 25817 class IIW (54-73) class API 1104 Acc. to directions
EN 12517 cl. EN 30042 class ASME VIII Div 1. Other: Extent Exa. %
Seam Tube Tube Tech- Exp. Mat. dim. Predominant IIW Rep. on
Film No. Box No. pos. No. row
Welders nique data Parent met.
SVW defects degree
Defects/Debris Debris Extra film No.
Weld No. Film location mark A-E I-V -Weld mm 2) 3) 4) Acc. Reject location 5) for 6)
Repairs marked Copy delivered to: Encl. to Report Technician (Date/Signature)

On object
On sketch Name: Company: sh.
Appr. by client Copy delivered to: Appr. by Employer/representative Copy delivered Appr. by certification authority Copy delivered to:
to:

Supplementary information: The gray fields supply available, relevant information for guidance only. The giving of such information in this Field Report should not be considered as
verification of its accuracy.
1) - 6) See explanation on enclosed page / overleaf

Enclosure to Field Report Radiography of Welds
1) Acc. to EN 584-1 films are classified in 6 classes: (previously ISO 5579, 4 classes)
C1 / G I C2 / G I C3 / G I C4 / G II C5 / G III C6 / G III G IV
E.g.: E.g.: E.g.: E.g.: E.g.: E.g.:
AGFA D2 AGFA D3 AGFA D4 AGFA D5 AGFA D7 AGFA D8 Large grain size,
Very fine-grained, very slow films Fine grained, slow films Medium grain size, medium speed films high speed films
G-number of the film is reported

2) SVW = Smallest Visible Wire. State wire No.
IQI mrk. Wire diameter in mm Wire No. acc. to EN 462-1

13 XX EN 0.05 - 0.063 - 0.08 - 0.10 - 0.125 - 0.16 - 0.20 19 - 18 - 17 - 16 - 15 - 14 - 13
10 XX EN 0.10 - 0.125 - 0.16 - 0.20 - 0.25 - 0.32 - 0.40 16 - 15 - 14 - 13 - 12 - 11 - 10
6 XX EN 0.25 - 0.32 - 0.40 - 0.50 - 0.63 - 0.80 - 1.00 12 - 11 - 10 - 9 - 8 - 7 - 6
1 XX EN 0.80 - 1.00 - 1.25 - 1.60 - 2.00 - 2.50 - 3.20 7-6-5-4-3-2-1
XX = FE, AL, CU, TI
3)
Type of defect Number (EN 26520)

Porosity, spherical, isolated / uniformly distributed 2011 - 2012
Porosity, clustered / linear 2013 - 2014
Elongated cavities, longitudinal / other orientation (wormholes) 2015 - 2016
Crater pipes 2024
Slag inclusions, elongated-slaglines, short isolated / uniformly distributed 3011 - 3012 - 3013
Oxide inclusions / puckering 303 - 3031
Metallic inclusions, tungsten / copper / other metals 3041 - 3043
Lack of fusion, at sidewall / between runs / in root 4011 - 4012 - 4013
Lack of penetration 402
Undercut, continuous / intermittent 5011 - 5012
Shrinkage grooves on rootside 5013
Excessive reinforcement 502
Excessive penetration, elongated / short drops 504 - 5041
Misalignment, linear (high-low) 507
Burn through 510
Incompletely filled groove 511
Root concavity 515
Longitudinal crack in weld / weld junction / HAZ / parent metal 1011 - 1014
Transverse crack in weld / HAZ / parent metal 1021 - 1024
Crater crack, longitudinal / transverse / star cracking 1045 - 1047
4) IIW’s reference atlas for steel weldings 1954 - 1973. The classification system has the following 5 degrees:
Colour Red Brown Green Blue Black

Degree 1 2 3 4 5
5) DEBRIS = Slag or other foreign matter on the weld seam.

On the radiograph weld defects may be hidden by DEBRIS. Therefore, the radiograph is interpreted with reservation.
6) Repair films are marked with the same number as the original film, followed by a letter A, B or C for the first, second or third
repair.
Field Report
Ultrasonic Examination of Welds
U
Client order No. Period of examination/Date Technician (Init.) Certificate No. Assistant (Init.) Certificate No.
Client Contractor
Employer Location
Object (Ident., dim., quantity) Drawing No./Rev. No.

Weld preparation Other Time of examination PWHT Backing
X Y U V K I Hours after weld. Yes No B. strip mm
Man. elec. 111 Sub. arc MIG MAG Fluxcored wire TIG
Parent metal condition Reinforcement
Ground Smooth Coarse As welded Ground
Examination procedure / Class Other
EN 1714, level ASME V IIW 527-76 ADM-HP 5/3, Class
Equipment type Other Equipment Reg. No.
USN 52 USK 7 D USK 7 UL
Compr. probes Angle probes
Type A: B: Type C: D: E:
Reg. No. / Freq. / MHz / MHz Reg. No./ True angle / ° / ° / °
Sensitivity setting Sensitivity setting
Basic sett. ~ ref.curve dB dB Basic sett. ~ ref.curve dB dB dB
Transfer Correction dB dB Transfer Correction dB dB dB
Extra when scanning dB dB Extra when scanning dB dB dB
Total dB dB Total dB dB dB
DAC: Diam. = mm, range = mm DGS (AVG): Disc diam. = mm, range = mm
Other
V1-Reg. No. V2-Reg. No. TIF-block Reg. No.
Probe check Couplant Other

Operator check of ultrasonic probes carried out Gel Paste Oil Water
Acceptance criteria Other
EN 1712, level ASME VIII.1 ADM-HP 5/3 Other
Scanning for longitudinal defects and lamination Scanning for transverse defects
t1 =
t2 =
t3 = Weld
t4 =
Position 1 2 3 4 5 6 7 8 9 10 Position 11 12 13 14 15 16
Probe Probe
Extent of examination
Result of examination
Repairs marked Grinding checked Enclosures Technician (Date/Signature)

On object Repairs checked
On sketch Stamped sheets
Appr. by client Copy delivered to: Appr. by Employer/representative Copy delivered Appr. by certification authority Copy delivered to:
to:

Appendix 4 - Specification of Coating Systems
System no. Layer Description Thickness µm
1 Primer Zinc epoxy, zinc content min. 80% by mass 60

Intercoat High solids epoxy mastic or epoxy MIO or epoxy aluminium 225
Topcoat Polyurethane 50
Intercoat High Solids Epoxy Mastic or Epoxy MIO or Epoxy Aluminium 200
Topcoat Epoxy anti-slip coating 500
Intercoat High Solids Epoxy Mastic or Epoxy MIO or Epoxy Aluminium 225
Topcoat Polyurethane 50
4 Thermally sprayed aluminium 150
Epoxy sealer
Note: Thickness is MDFT (Minimum Dry Film Thickness).

.
Appendix 5 - Data Sheets for mechanical

installations

.
1/3
Development of Muscat and Salalah International Airports
Detailed Design Date 31.01.2009 Rev. T02
Document list No: AL-905-P-11061 Prepared Checked Approved

Discipline: Mechanical
Component Data Sheets PZ TNA STJ
Date of
Document no. Document title Scale Current rev. current rev.
Data Sheets Total Number of Documents: 40
Component data sheets

AL-905-P - 11240 Data sheet
Lug style butterfly valve
N.A. T01 01.08.2008

Double flanged butterfly valve
N.A. T01 01.08.2008

Carbon steel gate valve
N.A. T01 01.08.2008

Carbon steel globe valve
N.A. T01 01.08.2008

Carbon steel flanged ball valve
N.A. T01 01.08.2008

Carbon steel screwed ball valve
N.A. T01 01.08.2008

Potable water service stainless steel gate valve
N.A. T01 01.08.2008

Potable water small bore stainless steel gate valve
N.A. T01 01.08.2008

General service stainless steel swing check valve
N.A. T01 01.08.2008

Potable water service stainless steel swing check valve
N.A. T01 01.08.2008

Potable water service stainless steel ball check valve
N.A. T01 01.08.2008

Stainless steel plate check valve
N.A. T01 01.08.2008
C:\61400\Data sheets\Salalah\
AL_905_P_11061 Spec 3100 DS list Rev T02
2/3
Potable water small bore stainless steel globe valve
N.A. T01 01.08.2008

Stainless steel screwed ball valve
N.A. T01 01.08.2008

Instrument isolation 2-way ball valve
N.A. T01 01.08.2008
AL-905-P - 11255 Generic data sheet

Pressure relief valve
N.A. T01 01.08.2008

Rubber bellow expansion joint
N.A. T01 01.08.2008

Hot formed bend
N.A. T01 01.08.2008

Isolating coupling PN 16
N.A. T01 01.08.2008

Expansion joint
N.A. T01 01.08.2008

Y-strainer
N.A. T01 01.08.2008

Commissioning set
N.A. T01 01.08.2008

Differential pressure control valve
N.A. T01 01.08.2008

Electromagnetic flowmeter with energy meter
N.A. T01 01.08.2008

Pressure gauge
N.A. T01 01.08.2008

Dail temperature indicator
N.A. T01 01.08.2008

Temperature transmitter & sensor
N.A. T01 01.08.2008
3/3
Pressure transmitter
N.A. T01 01.08.2008

Pressure differential transmitter
N.A. T01 01.08.2008

Pressure switch
N.A. T01 01.08.2008

Flow switch
N.A. T01 01.08.2008

US Level transmotter
N.A. T01 01.08.2008

Level switch
N.A. T01 01.08.2008

Automatic air vent
N.A. T01 01.08.2008

Quarter turn electric valve actuator
N.A. T01 01.08.2008

Modulating valve actuator
N.A. T01 01.08.2008

Suction strainer for condenser pump
N.A. T01 01.08.2008

Mercury thermometer
N.A. T01 01.08.2008

Submersible Condensate Transfer Pump
N.A. T01 01.08.2008

Special Piping Part, Vent and Drain Ring
N.A. T01 31.12.2008
Sultanate of Oman
Ministry of Transport & Doc. Number: AL-905-P-11240 Sht 1 of 3
Communications Piping Class: AC01 & AC02
DATA SHEET
Development of Muscat & Salalah International Airports LUG STYLE BUTTERFLY VALVE
REQ./P.O. NO.
CONTRACT NO.
T01 Issed for Tender 01.08.2008 PZ LAH KWM NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR*D APPR*D COUNTRY OF ORIGIN *)
PLANT SPECIFIC DATA REV
DESCRIPTION SPECIFIED VENDOR DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS
4 AREA CLASSIFICATION SAFE
VALVE
5 SERVICE (Located at) GENERAL
6 TYPE CS BUTTERFLY VALVE
7
8
9 DESIGN BS EN 593
10 FLUID (Type and phase) WATER,
11 BODY SIZE RANGE / RATING DN50-DN600, PN 16
12 PRESSURE barg 12.5
13 TEMPERATURE °C -10 / 75
14 STANDARDS / CODES ASME B16.34, BS EN 12266
15 OPERATION See page 3, note 14
16 DIMENSIONAL STANDARD BS EN 558-1 / ASME B16.10 T9, C 3 & 4
17 ENDS BS EN 1092-1 Type 11, RF B1
18 BODY Fully Lugged, Lugs tapped ISO 261/262
19 STEM ANTI-BLOW-OUT PROOF
20 MATERIAL
21 BODY Note 1 (yes/no) ASTM A216 Gr WCB / BS 1504-161 Gr. 480 No
22 DISC ASTM A182 Gr. F316L / BS 1503 316 S11
23 STEM ASTM A182 Gr. F316L / BS 1503 316 S11
24 SEAL RETAIN RING ASTM A182 Gr. F316L / BS 1503 316 S11
25 STEM SEALS GRAPHITE
26 SOUR SERVICE (NACE-MR-01-75) (yes/no) No
27 LINING MATERIAL NOT APPLICABLE
SUPPLEMENTARY REQUIREMENTS:
28 PROTECTION
29 FIRE SAFE BS EN ISO 12266 Yes (yes/no)
30 ANTI STATIC DEVICE (BS 5146) Yes (yes/no)
31 NON DESTRUCTIVE TESTING (NDE) Yes (yes/no)
32 PRESSURE RETAINING PARTS Yes (yes/no)
BS EN 12266-1
33 NDE PROCEDURE *)
34 ACCEPTANCE CODE SEE TABLE 2
35 CHARPY IMPACT TEST acc. to BS EN 10045 (yes/no) No
Yes, Body: 18,8 barg, Seats 6 barg. Soft seated min. 15 minutes up to DN300
36 HYDROSTATIC TEST (as per BS EN 12266) (yes/no)
30 minutes DN350 and larger
37 TEST AS DOUBLE BLOCK AND BLEED (yes/no) N/A
38 FUNCTIONAL TEST WITH ACTUATOR (yes/no) Yes
39 PAINTING (yes/no) Yes See page 3.
40 INSPECTION LEVEL 2, (Note 2, 4)
CERTIFICATION:
41 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1 Traceability Level 1
42 OTHER WETTED PARTS / NON-PRESSURE PARTS EN 10204 2.2 Traceability Level 3
43 PRESSURE TEST Test certificate
44 FIRE TEST TO BS EN 12266 Test certificate
45 DOUBLE BLOCK AND BLEED TEST N/A
46 FUNCTIONAL TEST WITH ACTUATOR Test certificate
47 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION N/A
48 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Notes: 1. For valves of welded construction, the following additional requirements applies:
- Carbon equivalent shall be determined according to: CE=C+Mn/6+0,04 or CE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15
- NDE on welds and welding acc. to Code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for rating >PN20 and Inspection Level 2 for rating ≤PN20
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 valves, Inspection during fabrication, Release Note shall be issued by Certifying Agency.
*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11240_Lug_style_Butterfly_valve Rev.T01.xls]Lined butterfly valve
Sultanate of Oman
DATA SHEET
49 Table 1: INSPECTION LEVELS
Radiographic and/or Magnetic Particle Visual/Dimensional
Inspection Valve
Ultrasonic Inspection Dye Pen. Inspection Inspection
level Type
50 Per Table 2 Per Table 2 Per Table 2
51 Percent Coverage Percent
Coverage Percent Coverage
Cast 100% RT/UT 100% 100%
100% 100% 100%
1 Forged 100% UT 100% 100%
100% 100% 100%
52 Fabricated 100% RT/UT 100% 100%
100% 100% 100%
Cast Nil Nil Nil
Nil 100% 100%
2 Forged Nil Nil Nil
Nil 100% 100%
53 Fabricated 100% RT/UT All welds All welds
All welds 100% 100%
54 Notes: (cont'd)
5. When gas testing is called for on Valve Data Sheet, valves shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes.
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS 6755 Pt. 2
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
55 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
56 6. Where applicable, valves shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
57 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
58 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
59 not accepted
ASME Shrinkage category
Radiography Annex B
60 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
61 B16.34
ASME Linear indications
MPI Annex C
62 B16.34 12 mm long max.
Dye Penetr. Annex D
64 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
65 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
66 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
67 IDENTIFICATION
9. Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
68 for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No. referenced
69 in the purchase order with lettering 12 mm high.
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
70 attached securely with corrosion resistent wire.
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested carbon steel
ii) Vibroetching on alloy or stainless steel or titanium
71 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
72 DOCUMENTATION
73 At Bid stage:
74 Data sheet identified by valve ID and drawings of valve and actuator with material listing, dimensions, weight etc.
75 Maximum velocity for the valve.
76 Proof of cavitation check - fully open.
77
78 Upon Contract:
79 Qualified Welding Procedure Specifications
80 Non Destructive Examination Procedures
81 With Supply:
82 Material Certification Dossier incl. Material Test Records
83 Welding Records
84 Non-Destructive Examination Records
85 Lining visual inspection records and adhesion test records (15 kV spark test as described in BS 6374), if applicable.
86 As-built Drawings
Sultanate of Oman
DATA SHEET
87
88
89
90
91
92
93
94
95
96 Notes: (cont'd)
97 13. Supplier shall submit with bid details of lever, hand wheel, and gearbox operators for all valve sizes.
98 14. Valves sizes smaller than 8" (DN200) shall be either lever or gear operated. Valves 8" (DN200) and larger shall be gear operated.
15. Gear operator shall be totally enclosed waterproof type, packed with suitable lubricant.
99
Thay shall be fitted with one or more easily accessible grease nipples.
16. Valve rotational stops shall be independent of the lever on lever operated valves, i.e. if lever is removed from the valve,
100
the valve shall not be allowed to rotate.
17. To prevent incorrect operation, the mounting of gear operators shall be such that a correct flow passage is assured,
101
and the valve can be fully opened or closed.
102 18. There shall be no possibilty of turning the disk past 90 deg. fully closed or fully open.
103 19. Maximum force to operate valves shall be 350 N.
20. In addition to the above the valves shall be fitted with the gear boxes when the following brake torques are exceeded at maximum
differential pressure across the valve seat:
104
Lever maximum torque 150 Nm with Maximum lever length 450 mm.
Hand wheel maximum torque 150 Nm with Wheel maximum diameter 750 mm.
105 21. Maximum breake out and close torque necessary to operate any valve at max. differential pressure shall not exceed 205 Nm.
106 22. With tha valve in open position levers, if fitted, shall be parallel with the pipe.
107 23. Position indicators shall be provided on non-wrench operated valves. The details of idicator shall be included with the bid.
108 24. Break torque for each valve size shall be verified during test.
109
Dry Film Thickness
110 PAINTING Class Material Color
min. (micron)
Two pack epoxy
111 First coat 100 Contrast
barrier coat
Acrylic polyurethane RAL 9002,
112 Second coat 50
topcoat Gray White
113 Total 150

114
115
116 Traceability Levels:
Full Traceability : Material shall be uniquely identified and its history tracked from manufacture through stockist to Supplier.
117 I The prcise location shall be defined on Material Placement Record. MPR shall be available for verification by Certifying Authority,
and/or Authorized Inspection Agency, and/or Owner.
Type Traceability: Supplier shall maintain a system to identify material throughout manufacture and ensure
118 II
traceability to a material certificate.
119 III Compliance Traceability : Supplier shall maintain a system of traceability that shall enable issue of Certificate of Compliance.
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman
Piping Class: AC01 & AC02
Communications
DOUBLE FLANGED BUTTERFLY
Development of Muscat & Salalah International Airports VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender ######## PZ LAH KWM NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR'D COUNTRY OF ORIGIN
APPR'D *)
2 HUMIDITY % 95
VALVE
6 TYPE CS BUTTERFLY VALVE
7
8
9 DESIGN BS EN 593
11 BODY SIZE RANGE / RATING DN700 to DN1200, PN 16
16 DIMENSIONAL STANDARD BS EN 558-1 Series 13
17 ENDS ASME B16.5 RF /BS EN 1092 RF B1
18 BODY DOUBLE FLANGED
20 MATERIAL
21 BODY Note 1 (yes/no) ASTM A216 Gr WCB /BS 1504-161 Gr. 480 Yes
27 LINING MATERIAL NOT APPLICABLE
28 PROTECTION
29 FIRE SAFE BS EN ISO 10045 (yes/no) Yes
30 ANTI STATIC DEVICE (BS 5146) (yes/no) Yes
31 NON DESTRUCTIVE TESTING (NDE) (yes/no) Yes
32 PRESSURE RETAINING PARTS (yes/no) Yes
33 NDE PROCEDURE *)
36 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. Soft seated min. 30 minutes
CERTIFICATION:
2. Inspection Level 1 for ASME rating >300# (PN50) and Inspection Level 2 for ASME rating ≤300# (PN50)
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11241_ DOUBLE_FLANGED_Butterfly_valve Rev T01.xls]Double flanged butterfly valve
Sultanate of Oman

Development of Muscat & Salalah International VALVE DATA SHEET
Inspection Valve
level Type
51 Percent Coverage Percent Coverage
Percent Coverage
Cast 100% RT/UT 100% 100% 100%
100% 100%
1 Forged 100% UT 100% 100% 100%
100% 100%
52 Fabricated 100% RT/UT 100% 100% 100%
100% 100%
Cast Nil Nil Nil 100% Nil 100%
2 Forged Nil Nil Nil 100% Nil 100%
53 Fabricated 100% RT/UT All welds All welds All welds
100% 100%
54 Notes: (cont'd)
Standard
Categories C, D, E
59 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
61 B16.34
MPI Annex C
Dye Penetr. Annex D
64 Notes: (cont'd)
67 IDENTIFICATION
72 DOCUMENTATION
73 At Bid stage:
76 Details of how the liner is locked into the body, and how it is sealed around the stem.
78 Upon Contract:
81 With Supply:
83 Welding Records
85 Lining visual inspection records and adhesion test records (15 kV spark test as described in BS 6374).
Sultanate of Oman

Development of Muscat & Salalah International VALVE DATA SHEET
87
88
89
90
91
92
93
94
95
96 Notes: (cont'd)
98 14. Valves 8" and larger shall be gear operated.
99
100
101
104
109
Dry Film Thickness
min. (micron)
Two pack epoxy
barrier coat
112 Second coat 50
topcoat Gray White
113 Total 150

114
115
118 II
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman
CARBON STEEL
Development of Muscat & Salalah International Airports
GATE VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
VALVE
6 TYPE WEDGE GATE VALVE
7
8
9 DESIGN BS EN 1984
10 FLUID (Type and phase) WATER
11 BODY SIZE RANGE / RATING DN20 to DN600, PN16
16 DIMENSIONAL STANDARD BS EN 558 Ser. 3 / ASME B16.10 T1, C 8 & 9
17 ENDS BS EN 1092-1, Type 11, RF B1
18 TRIM CONSTRUCTION SOLID WEDGE UP TO 1½", FLEXIBLE ≥ 2"
19 STEM RISING, ANTI-BLOW-OUT PROOF
20 BONNET OS&Y, BOLTED
21 SEATS RENEWABLE
22 MATERIAL
23 BODY ASTM A216 Gr WCB / BS 1504-161 Gr. 480
Note 1 (yes/no) YES
24 SEALING ELEMENT SS316 HARDFACED
25 STEM SS316
26 SEAT RING SS316 HARDFACED
29 PROTECTION
30 FIRE SAFE BS EN 12266 Yes (yes/no)
33 PRESSURE RETAINING PARTS Yes (yes/no) BS EN 12266-1
34 NDE PROCEDURE *)
37 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. 15 minutes for all sizes
CERTIFICATION:
45 FIRE TEST to BS EN 12266 Test certificate
2. Inspection Level 1 for rating >PN20 and Inspection Level 2 for rating≤ PN20
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11242_CS_Gate_valve Rev T01.xls]CS GATE VALVE
Sultanate of Oman
CARBON STEEL
Development of Muscat & Salalah International GATE VALVE DATA SHEET
Inspection Valve
level Type
52 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
54 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
55 Notes: (cont'd)
5. When gas testing is called for, valves shall be subject to shell / body and seat gas pressure tests at
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS EN 10045
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
MPI Annex C
Dye Penetr. Annex D
65 Notes: (cont'd)
68 IDENTIFICATION
73 DOCUMENTATION
74 At Bid stage:
78
79 Upon Contract:
82 With Supply:
84 Welding Records
86 Lining visual inspection records and adhesion test records (15 kV spark test as described in BS 6374).
Sultanate of Oman
CARBON STEEL
Development of Muscat & Salalah International GATE VALVE DATA SHEET
88
89
90
91
92
93
94
95
96
97 Notes: (cont'd)
98 13. Supplier shall submit with bid details of hand wheel and gearbox operators for all valve sizes.
100
101
103 differential pressure across the valve seat:
106
107
108
109
110
Dry Film Thickness
111 PAINTING Coat Material Color
min. (micron)
Two pack epoxy
barrier coat
113 Second coat 50
topcoat Gray White
114 Total 150

115
116
Full Traceability: Material shall be uniquely identified and its history tracked from manufacture through stockist to Supplier.
119 II
120 III Compliance Traceability: Supplier shall maintain a system of traceability that shall enable issue of Certificate of Compliance.
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
CARBON STEEL
Development of Muscat & Salalah International Airports GLOBE VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LAH KWM NIER MANUFACT. & MODEL NO. *)
APPR'D *)
2 HUMIDITY % 95
VALVE
6 TYPE GLOBE VALVE
7
8
9 DESIGN BS EN 13709
16 DIMENSIONAL STANDARD BS EN 558-1 S. 10 / ASME B16.10 T1, C16
17 ENDS BS EN 1092 Type 11, RF B1
18 TRIM CONSTRUCTION SWIVELING PLUG TYPE DISK
21 SEATS RENEWABLE
22 MATERIAL
23 BODY Note 1 (yes/no) ASTM A216 Gr WCB / BS 1504-161-Gr. 480 YES
24 DISK SS316 HARDFACED
25 STEM SS316
29 PROTECTION
33 PRESSURE RETAINING PARTS Yes (yes/no)BS EN 12266-1
34 NDE PROCEDURE *)
37 HYDROSTATIC TEST (as per ANSI B16.34) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. 15 minutes for all sizes
CERTIFICATION:
2. Inspection Level 1 for >PN20 and Inspection Level 2 for rating≤PN20
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11243_CS_globe_valve Rev T01.xls]CS GLOBE VALVE
Sultanate of Oman
CARBON STEEL
Inspection Valve
level Type
52 Percent Coverage Percent Coverage
Percent Coverage
Cast 100% RT/UT 100% 100% 100%100% 100%
1 Forged 100% UT 100% 100% 100%100% 100%
53 Fabricated 100% RT/UT 100% 100% 100%100% 100%
Cast Nil Nil Nil 100% Nil 100%
2 Forged Nil Nil Nil 100% Nil 100%
54 Fabricated 100% RT/UT All welds All welds All welds
100% 100%
55 Notes: (cont'd)
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
MPI Annex C
Dye Penetr. Annex D
65 Notes: (cont'd)
68 IDENTIFICATION
73 DOCUMENTATION
74 At Bid stage:
77 CV values for each valve size
79 Upon Contract:
82 With Supply:
84 Welding Records
87
Sultanate of Oman
CARBON STEEL
88
89
90
91
92
93
94
95
96
97 Notes: (cont'd)
100
101
106
107
108
109
110
Dry Film Thickness
111 PAINTING Coat Material Color
min. (micron)
Two pack epoxy
barrier coat
113 Second coat 50
topcoat Gray White
114 Total 150

115
116
119 II
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
Ministry of Transport & Doc. Number: AL--905-P-11244 Sht 1 of 3
CARBON STEEL
Development of Muscat & Salalah International Airports FLANGED BALL VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
REV DESCRIPTION DATE PREP'D CHK'D APPR'D APPR'DCOUNTRY OF ORIGIN *)
2 HUMIDITY % 95
VALVE
5 SERVICE GENERAL
6 TYPE CS BALL VALVE, FULL PORT
7
8
9 DESIGN BS ISO 7121
16 DIMENSIONAL STANDARD BS EN 558-1 S 3&12 / ASME B16.10 T1, C 18
18 BODY BOLTED
20 MATERIAL
21 BODY Note 1 (yes/no) ASTM A216 Gr WCB / BS 1504-161 Gr. 480 Yes
22 BALL ASTM A182 Gr. F316L / BS 1503 316 S11
24 SEAT RING ASTM A182 Gr. F316L / BS 1503 316 S11
25 STEM SEALS GRAPHITE AND VITON "F"
26 SEATS PTFE
28 PROTECTION
33 NDE PROCEDURE *)
CERTIFICATION:
44 FIRE TEST to API 6FA Test certificate
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11244_CS_Fgd_Ball_valve Rev T01.xls]CS BALL VALVE
Sultanate of Oman
CARBON STEEL
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
All welds 100% 100%
54 Notes: (cont'd)
Standard
Categories C, D, E
59 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
61 B16.34
MPI Annex C
Dye Penetr. Annex D
64 Notes: (cont'd)
67 IDENTIFICATION
72 DOCUMENTATION
73 At Bid stage:
78 Upon Contract:
81 With Supply:
83 Welding Records
86
Sultanate of Oman
CARBON STEEL
87
88
89
90
91
92
93
94
95
96 Notes: (cont'd)
98 14. Valves DN200 and larger shall be gear operated.
99
100
101
102 18. There shall be no possibilty of turning the ball past 90 deg. fully closed or fully open.
104
109
Dry Film Thickness
min. (micron)
Two pack epoxy
barrier coat
112 Second coat 50
topcoat Gray White
113 Total 150

114
115
118 II
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman

CARBON STEEL
SCREWED BALL VALVE DATA
SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
ID DESCRIPTION SPECIFIED VENDOR DATA REV
PLANT SPECIFIC DATA
2 HUMIDITY % 95
VALVE
5 SERVICE GENERAL
6 TYPE CS BALL VALVE, FULL PORT
7
8
9 DESIGN BS ISO 7121
11 BODY SIZE RANGE / RATING DN15 to DN50, Class 800
16 DIMENSIONAL STANDARD Manufacturer's standard
17 ENDS Screwed BS 21 (BSPT) Female
18 BODY 2 PC, Screwed
20 LOCKING DEVICE Yes
21 MATERIAL
27 SEATS PTFE
29 PROTECTION
30 FIRE SAFE BS EN 12266 No (yes/no)
31 ANTI STATIC DEVICE (BS 5146) No (yes/no)
32 NON DESTRUCTIVE TESTING (NDE) No (yes/no)
33 PRESSURE RETAINING PARTS No (yes/no)
34 NDE PROCEDURE *)
CERTIFICATION:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11245_CS_Ball_valve_Screwed Rev T01.xls]CS BALL VALVE
Sultanate of Oman
CARBON STEEL
SHEET
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55 Notes: (cont'd)

Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
MPI Annex C
Dye Penetr. Annex D
65 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying
66 with ASME IX
68 IDENTIFICATION
Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and
9.
inches
69
for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No.
referenced in the purchase order with lettering 12 mm high.
70
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order
Number,Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat
Number by:
73 DOCUMENTATION
74 At Bid stage:
79 Upon Contract:
82 With Supply:
84 Welding Records
87
Sultanate of Oman
CARBON STEEL
SHEET
88
89
90
91
92
93
94
95
96
97 Notes: (cont'd)
15. Gear
100
operator
16. Valve
101
rotational
17. To prevent
102
incorrect
20. In addition
to the above
105
the valves
shall be
107 22. With tha
110
Dry Film
111 PAINTING Class Material Thickness Color
min. (micron)
Two
pack
Acrylic
RAL 9002,
113 Second coat polyuret 50
Gray White
hane
114 Total 150
115
116
Full
118 I Traceability
: Material
Type
119 II
Traceability
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
Communications Piping Class: AP01 & AP02
POTABLE WATER SERVICE
STAINLESS STEEL
Development of Muscat & Salalah International Airports GATE VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
DESCRIPTION SPECIFIED VENDOR DATA REV
PLANT SPECIFIC DATA
2 HUMIDITY % 95
VALVE
6 TYPE WEDGE GATE VALVE
7
8 DESIGN BS EN 1984
9 FLUID (Type and phase) POTABLE WATER
13 Max. Allowable press. Drop-Open bar 0.02
16 DIMENSIONAL STANDARD BS EN 558-1 S 3 / ASME B16.10 T1 C 8&9
18 TRIM CONSTRUCTION FLEXIBLE WEDGE
21 SEATS RENEWABLE
22 MATERIAL
23 BODY Note 1 (yes/no) ASTM A351 Gr. CF 8M, BS1504 316 Gr. C16 Yes
24 SEALING ELEMENT SS316
25 STEM SS316
26 STEM SEALS PURE MINERAL GRAPHITE
27
28 PROTECTION
33 NDE PROCEDURE *)
36 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. 15 min. for all sizes
39 PAINTING (yes/no) No
CERTIFICATION:
47 WETTED PARTS CONFORMANCE WITH ANSI/NSF 61 Certificate of Conformance
2. Inspection Level 1 for rating >PN20 and Inspection Level 2 for rating≤PN20
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11246_Potable_Water_SS_Gate_valve Rev T01.xls]SS GATE VALVE
Sultanate of Oman

STAINLESS STEEL
Radiographic and/or Visual/Dimensional
Inspection Valve Dye Pen. Inspection
Ultrasonic Inspection Inspection
level Type Per Table 2
51 Per Table 2 Per Table 2
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55 Notes: (cont'd)
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
Dye Penetr. Annex D
64
65 Notes: (cont'd)
68 IDENTIFICATION
i) Light stamping (low stress or dot stamps) on non-impact tested steel
73 DOCUMENTATION
74 At Bid stage:
78
79 Upon Contract:
82 Materials Certificate of Conformance with ANSI/NSF 61
83 With Supply:
85 Welding Records
87 As-Built Drawings
88
Sultanate of Oman

STAINLESS STEEL
89
90
91
92
93
94
95
96
97
98 Notes: (cont'd)
100 14. Valves DN300 and larger shall be gear operated.
101
102
107
108
109
110
111
112
113
114
115
116
117
120 II
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
Sultanate of Oman
Ministry of Transport & Doc. Number: AL-905-P-11247 Sheet 1 of 3
Communications Piping Class: AG01 & AP01

POTABLE WATER
SMALL BORE STAINLESS STEEL
REQ./P.O. NO.
CONTRACT NO.
REV DESCRIPTION DATE PREP'D CHK'D APPR*D COUNTRY OF ORIGIN
APPR*D *)
PLANT SPECIFIC DATA
2 HUMIDITY % 95
VALVE
5 SERVICE POTABLE WATER
6 TYPE GATE
7
8 DESIGN BS EN 1984
14 OPERATION HANDWHEEL
16 ENDS SCREWED BS21 (BSPT)
17 BONNET BOLTED
18 STEM NON-RISING
19 TRIM SOLID WEDGE
20 MATERIAL
21 BODY Note 1 (yes/no) ASTM A351 Gr. CF 8M, BS1504 316 Gr. C16 NO
22 BONNET ASTM A351 Gr. CF 8M, BS1504 316 Gr. C16
23 DISK ASTM A351 Gr. CF 8M, BS1504 316 Gr. C16
24 STEM SS 316
25 SEAL, PACKING PURE MINERAL GRAPHITE
26
27
SUPPLEMENTARY REQUIREMENTS
28 PROTECTION
29 FIRE SAFE BS EN 12266 (yes/no) No
30 ANTI STATIC DEVICE (BS 5146) (yes/no) No
33 NDE PROCEDURE *)
36 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes
38 FUNCTIONAL TEST WITH ACTUATOR (yes/no) N/A
39 PAINTING (yes/no) N/A
40 INSPECTION LEVEL 2
CERTIFICATION
41 PRESSURE CONTAINING PARTS EN 10204 3.1 Traceability Level 2
44 FIRE TEST to API 6FA N/A
46 FUNCTIONAL TEST WITH ACTUATOR N/A
49 TOTAL VALVE SUPPLY Statement of Compliance
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11247_Potable water_SS_Gate_SB_valve Rev T01.xls]PW SS SMALL BORE GATE
Sultanate of Oman

POTABLE WATER
GATE VALVE DATA SHEET
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55
56
57
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
MPI Annex C
Dye Penetr. Annex D
65 Notes:
67
68 IDENTIFICATION
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
Sultanate of Oman

POTABLE WATER
88
89
90
91
92
93
94
95
96
97 Notes: (cont'd)
98 5. Supplier shall submit with bid details of handwheel for all valve sizes.
99
100 6. Maximum brake out and close torque necessary to operate valve at max. differential pressure shall not exceed 205 Nm
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
118 I The precise location shall be defined on Material Placement Record. MPR shall be available for verification by Certifying Authority,
119 II
121
122
123 DOCUMENTATION
124 At Bid stage:
125 Data sheet identified by valve ID and drawings of valve with material listing, dimensions etc.
126
127
128
129 Upon Contract:
131
132 With Supply:
136 Statement of Compliance
137
Sultanate of Oman
AC01, AC02, AS01
Communications Piping Class:
GENERAL SERVICE
STAINLESS STEEL
Development of Muscat & Salalah International SWING CHECK VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
REV DESCRIPTION DATE PREP'D CHK'D APPR'D APPR'D COUNTRY OF ORIGIN *)
PLANT SPECIFIC DATA
2 HUMIDITY % 95
VALVE
6 TYPE SWING CHECK VALVE
7 POSITION HORIZONTAL, VERTICAL (UP-FLOW)
8
15 DIMENSIONAL STANDARD BS EN 558-1 S 10/ ASME B16.10 T 1, C 16
17 TRIM CONSTRUCTION SWING TYPE
18 COVER BOLTED
19 SPRING NO
20 SEATS RENEWABLE
21
22 MATERIAL
23 BODY, COVER Note 1 (yes/no) ASTM A351 Gr. CF8M / BS1504 316 Gr. C16 YES
25 STEM N.A.
27 SPRING NONE
29 PROTECTION
30 FIRE SAFE BS EN 12266 No(yes/no)
31 ANTI STATIC DEVICE (BS 5146) No(yes/no)
32 NON DESTRUCTIVE TESTING (NDE) (yes/no)
Yes
33 PRESSURE RETAINING PARTS (yes/no)
Yes
34 NDE PROCEDURE *)
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) N.A.
41 INSPECTION LEVEL Level 2, (Note 2, 4)
CERTIFICATION:
45 FIRE TEST to BS EN 12266 N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11248_SS_SWING_CHECK_valve Rev. T01.xls]GEN. SERVICE SS SWING CHECK VLV
Sultanate of Oman
Communications Piping Class: AC01, AC02, AS01

GENERAL SERVICE
STAINLESS STEEL
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55 Notes: (cont'd)
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
Dye Penetr. Annex D
64
65 Notes: (cont'd)
68 IDENTIFICATION
73 DOCUMENTATION
74 At Bid stage:
75 Data sheet identified by valve ID and drawings of valve with material listing, dimensions, weight etc.
77 Pressure drop curve.
78
79 Upon Contract:
82 With Supply:
84 Welding Records
87
Sultanate of Oman
Communications Piping Class: AC01, AC02, AS01

GENERAL SERVICE
STAINLESS STEEL
88
89 Notes: (cont'd)
90 13. Flow direction shall be clearly marked on both sides of valve body.
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
119 II
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
Communications Piping Class: AG01, AP01 & AP02

STAINLESS STEEL
Development of Muscat & Salalah International Airports SWING CHECK VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
PLANT SPECIFIC DAA
2 HUMIDITY % 95
VALVE
6 TYPE SWING CHECK VALVE
8
15 DIMENSIONAL STANDARD BS EN 558-1 S 10/ ASME B16.10 T 1, C 16
17 TRIM CONSTRUCTION SWING TYPE
18 COVER BOLTED
19 SPRING NO
20 SEATS RENEWABLE
21
22 MATERIAL
23 BODY, COVER Note 1 (yes/no) ASTM A351 Gr. CF8M / BS1504 316 Gr. C16 YES
25 STEM N.A.
27 SPRING NONE
29 PROTECTION
30 FIRE SAFE BS EN 12266 No(yes/no)
31 ANTI STATIC DEVICE (BS 5146) No(yes/no)
32 NON DESTRUCTIVE TESTING (NDE) (yes/no)
Yes
33 PRESSURE RETAINING PARTS (yes/no)
Yes
34 NDE PROCEDURE *)
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) N.A.
41 INSPECTION LEVEL Level 2, (Note 2, 4)
CERTIFICATION:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11249_PW_Serv_SS_SWING_CHECK_valve Rev. T01.xls]GEN. SERVICE SS SWING CHECK VLV
Sultanate of Oman

STAINLESS STEEL
SWING CHECK VALVE DATA SHEET
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
54 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
56 Notes: (cont'd)
Standard
Categories C, D, E
61 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
63 B16.34
Dye Penetr. Annex D
65
66 Notes: (cont'd)
69 IDENTIFICATION
74 DOCUMENTATION
75 At Bid stage:
79
80 Upon Contract:
83 Materials Ceertificate of Conformance with ANSI / NSF 61
84 With Supply:
86 Welding Records
89
Sultanate of Oman

STAINLESS STEEL
Development of Muscat & Salalah International Airports SWING CHECK VALVE DATA SHEET
90
91 Notes: (cont'd)
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
Type Traceability : Supplier shall maintain a system to identify material throughout manufacture and ensure
121 II
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
Sultanate of Oman
Communications Piping Class: AG01, AP01

STAINLESS STEEL
Development of Muscat & Salalah International BALL CHECK VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
PLANT SPECIFIC DAA
2 HUMIDITY % 95
VALVE
6 TYPE BALL CHECK VALVE
8
10 FLUID (Type and phase) WATER & DRAIN WATER
15 DIMENSIONAL STANDARD Manufacturer's Standard
16 ENDS SCREWED BS21 (BSPT)
17 TRIM CONSTRUCTION BALL LIFT TYPE
18 COVER BOLTED
19 SPRING YES
20 SEATS RENEWABLE
21
22 MATERIAL
23 BODY, COVER Note 1 (yes/no) ASTM A351 Gr. CF 8M, BS1504 316 Gr. C16 No
24 BALL SS316 HARDFACED
25 STEM N.A.
27 SPRING UNS N07750
29 PROTECTION
30 FIRE SAFE BS EN ISO 10497 No (yes/no)
32 NON DESTRUCTIVE TESTING (NDE) Yes(yes/no)
33 PRESSURE RETAINING PARTS Yes(yes/no)
34 NDE PROCEDURE *)
37 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. 15 minutes for all sizes
CERTIFICATION:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11250_PW Serv_SS_BALL_CHECK_valve Rev.T01.xls]SS BALL CHECK VALVE
Sultanate of Oman
Communications Piping Class: AG01, AP01

STAINLESS STEEL
Development of Muscat & Salalah International Airports BALL CHECK VALVE DATA SHEET
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
54 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
56 Notes: (cont'd)
Standard
Categories C, D, E
61 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
63 B16.34
Dye Penetr. Annex D
65
66 Notes: (cont'd)
69 IDENTIFICATION
74 DOCUMENTATION
75 At Bid stage:
79
80 Upon Contract:
84 With Supply:
86 Welding Records
89
Sultanate of Oman
AG01, AP01
Communications Piping Class:

STAINLESS STEEL
Development of Muscat & Salalah International Airports BALL CHECK VALVE DATA SHEET
90
91 Notes: (cont'd)
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
121 II
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
Sultanate of Oman
Ministry of Transport Doc. Number: AL-905-000-R-11251 Sht 1 of 3
& Communications Piping Class: AC01 & AC02
STAINLESS STEEL
Development of Muscat & Salalah International PLATE CHECK VALVE DATA SHEET
Airports
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
PLANT SPECIFIC DAA
2 HUMIDITY
3 LOCATION INDOORS
4 AREA CLASSIFICATION
VALVE
6 TYPE PLATE CHECK VALVE
8
9 DESIGN
11 BODY SIZE RANGE / RATING DN80 - DN1200, PN 16
15 DIMENSIONAL STANDARD ASME B16.10 T 8
17 DN80 - DN150: SOLID LUG
18 DN200 - DN1200: FLANGED
19 TRIM CONSTRUCTION DUAL PLATE TYPE, RETAINERLESS
20 SEATS INTEGRAL
21
22 MATERIAL
ASTM A351 Gr. CF8M / A182 Gr. F316/F316L
23 BODY Note 1 (yes/no) Yes
BS1504 316 Gr.C16
25 STEM N.A.
26 SEAT RING HARDFACED
27 SPRING UNS N06625 / N10276
29 PROTECTION
30 FIRE SAFE BS EN ISO 10497 No (yes/no)
34 NDE PROCEDURE *)
37 HYDROSTATIC TEST (as per ANSI B16.34) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. 15 minutes for all sizes
CERTIFICATION:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11251 SS PLATE CHECK valve Rev. T01.xls]SS PLATE CHECK VALVE
Sultanate of Oman
Ministry of Transport & Doc. Number: AL-905-000-R-11251 Sht 2 of 3
STAINLESS STEEL
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55 Notes: (cont'd)
Standard
Categories C, D, E
60 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
Dye Penetr. Annex D
64
65 Notes: (cont'd)
68 IDENTIFICATION
73 DOCUMENTATION
74 At Bid stage:
78
79 Upon Contract:
82 With Supply:
84 Welding Records
87
Sultanate of Oman
Ministry of Transport & Doc. Number: AL-905-000-R-11251 Sht 3 of 3
STAINLESS STEEL
88
89 Notes: (cont'd)
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
119 II
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
POTABLE WATER
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
PLANT SPECIFIC DATA
2 HUMIDITY
3 ENVIRONMENT
VALVE
5 SERVICE POTABLE WATER
6 TYPE GLOBE
7
8 DESIGN
10 BODY SIZE RANGE / RATING DN15 - DN20, Class 800
14 OPERATION HANDWHEEL
16 ENDS SCREWED NPT FEMALE
18 STEM OS&Y
19 TRIM SWIVELLING NEEDLE OR PLUG TYPE DISK
20 SEATS RENEWABLE
21 MATERIAL
ASTM A351 Gr. CF8M / A182 Gr. F316/F316L
22 BODY Note 1 (yes/no) NO
BS1504 316 Gr.C16
23 BONNET ASTM A182 Gr. F316SS
24 STEM SS 316
25 BONNET JOINT SPIRAL WOUND SS316+GRAPHITE
26 SEATS SS 316 HARD FACED
27 PACKING GRAPHITE
28
29 PROTECTION
30 FIRE SAFE BS EN 12266 (yes/no) No
31 ANTI STATIC DEVICE (BS 5146) (yes/no) No
34 NDE PROCEDURE *)
37 HYDROSTATIC TEST (as per ANSI B16.34) (yes/no) Yes
41 INSPECTION LEVEL 2
CERTIFICATION:
42 PRESSURE CONTAINING PARTS EN 10204 3.1 Traceability Level 2
45 FIRE TEST to API 6FA N/A
50 TOTAL VALVE SUPPLY Statement of Compliance
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11252Potable water SS Globe SB valve Rev. T01.xls]PW SS SMALL BORE GLOBE
Sultanate of Oman
POTABLE WATER
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
54 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
56
57
58
Standard
Categories C, D, E
61 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
63 B16.34
MPI Annex C
Dye Penetr. Annex D
66 Notes:
68
69 IDENTIFICATION
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
Sultanate of Oman

POTABLE WATER
89
90
91
92
93
94
95
96
97
98 Notes: (cont'd)
99 5. Supplier shall submit with bid details of handwheel for all valve sizes.
100
101 6. Maximum brake out and close torque necessary to operate valve at max. differential pressure shall not exceed 205 Nm
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
119 I The precise location shall be defined on Material Placement Record. MPR shall be available for verification by Certifying Authority,
120 II
122
123
124 DOCUMENTATION
125 At Bid stage:
126 Data sheet identified by valve ID and drawings of valve with material listing, dimensions etc.
127 CV values for the valves.
128
129
130 Upon Contract:
132
133 With Supply:
137 Statement of Compliance
138
Sultanate of Oman

STAINLESS STEEL
SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
VALVE
5 SERVICE GENERAL, POTABLE WATER
6 TYPE SS BALL VALVE, FULL PORT
7
8
9 DESIGN BS EN 1983
17 ENDS Screwed BS 21 (BSPT) Female
18 BODY 2 PC, Screwed
20 LOCKING DEVICE Yes
21 MATERIAL
22 BODY Note 1 (yes/no) ASTM A182 Gr. F316L / BS 1503 316 S11 No
27 SEATS PTFE
29 PROTECTION
32 NON DESTRUCTIVE TESTING (NDE) No (yes/no)
33 PRESSURE RETAINING PARTS No (yes/no)
34 NDE PROCEDURE *)
CERTIFICATION:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11253_SS_Ball_valve_Screwed Rev T01.xls]CS BALL VALVE
Sultanate of Oman
STAINLESS STEEL
SHEET
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
55 Notes: (cont'd)
5. When gas
testing is
called for,
valves shall
be subject
56 to shell /
Table 2: NDE Standards & Acceptance Levels

58
Standard
Categories C, D, E
60 not accepted

Radiography Annex B
ASME
Ultrasonic Annex E
62 B16.34
MPI Annex C

Dye Penetr. Annex D
65 Notes: (cont'd)
7. Weld
66 repairs of
68 IDENTIFICATION
Valves shall
9.
be marked
69
as
All per MSS
valves
10.
shall be
70
provided
In addition
11.
each valve
shall be
71
provided
In addition,
12.
each valve
shall be
permanently
72
marked with
73 DOCUMENTATION
74 At Bid stage:
79 Upon Contract:
82 With Supply:
84 Welding Records
87
Sultanate of Oman
STAINLESS STEEL
SHEET
88
89
90
91
92
93
94
95
96
97 Notes: (cont'd)
100
101
102
20. In addition to the above the valves shall be fitted with the gear boxes when the following brake torques are exceeded at
maximum differential pressure across the valve seat:
105
110
111
112
113
114
115
116
118 I The prcise location shall be defined on Material Placement Record. MPR shall be available for verification by Certifying
Authority, and/or Authorized Inspection Agency, and/or Owner.
119 II
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
Sultanate of Oman
Communications Piping Class: ALL CLASSES
INSTRUMENT ISOLATION
Development of Muscat & Salalah International Airports 2-WAY BALL VALVE DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY
3 ENVIRONMENT
VALVE
5 SERVICE GENERAL
6 TYPE SS BALL VALVE, REDUCED PORT
7
8 DESIGN
10 BODY SIZE RANGE / RATING ½" to 1½", PN16
11 BALL FREE SWIVELING
12 TRIM CONSTRUCTION ROTATING STEM
13 STANDARDS / CODES ASME B1.20.1
14 OPERATION 1/4 TURN, HAND LEVER
15 FLOW PATTERN ON-OFF (2-WAY)
16 ENDS THREADED NPT(F) OR TUBE ENDS
17 BODY BOLTED
18 STEM ADJUSTABLE STEM PACKING
19 MATERIAL
ASTM A276 Gr. 316/316L / A351 Gr.CF3M
20 BODY Note 1 (yes/no) No
BS 1504 316 C16 /BS970 316 S16
21 BALL ASTM A276 Gr. 316 / BS 970 316 S16
22 STEM ASTM A276 Gr. 316 / BS 970 316 S16
23 SEAT RING ASTM A276 Gr. 316 / BS 970 316 S16
24 STEM SEALS REINFORCED PTFE
25 SEATS REINFORCED PTFE
27 PROTECTION
32 NDE PROCEDURE *)
35 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes
CERTIFICATION:
43 FIRE TEST to BS EN 12266 N/A
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11254 Instrument isolation Ball valve Rev. T01.xls]INSTR. ISOLATION BALL VALVE
Sultanate of Oman
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
51 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
53 Notes: (cont'd)
Standard
Categories C, D, E
58 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
60 B16.34
Dye Penetr. Annex D
62
63 Notes: (cont'd)
66 IDENTIFICATION
71 DOCUMENTATION
72 At Bid stage:
77 Upon Contract:
80 With Supply:
82 Welding Records
85
Sultanate of Oman
86
87
88
89
90
91
92
93
94
95 Notes: (cont'd)
98
99
100
103
108
109
110
111
112
113
114
117 II
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
Sultanate of Oman
Communications Piping Class: ALL
PRESSURE RELIEF VALVE

Development of Muscat & Salalah International Airports GENERIC DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LAH KWM NIER MANUFACT. & MODEL *)NO.
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE °C 0 /+55
2 HUMIDITY %
PROCESS SPECIFIC DATA
5 SERVICE (Located at)
6 DUTY (SAFETY, RELIEF, FIRE) SAFETY
7 REQUIRED CAPACITY calculated kg/h HOLD
8 FLUID (Type )
9 FLUID (State) LIQUID
10 PRESSURE SET bara
11 NORMAL OPERATING kPa
12 BAROMETRIC (Mean) kPa 101.4
13 RELIEF bara
14 BACK PRESSURE CONSTANT ATMOSPHERIC
15 VARIABLE
16 TOTAL
17 % OVERPRESSURE AT CAPACITY 21%
18 TEMPERATURE RELIEF
19 NORMAL OPERATING AMBIENT
20 OVERPRESSURE FACTOR
21 COMPRESSIBILITY FACTOR, Z
22 RATIO OF SPECIFIC HEAT
23 LATENT HEAT OF VAPORIZATION kJ/kg
24 RELIEF VISCOSITY cP
25 MOLECULAR WEIGHT
26 RELIEF DENSITY
27 DISC CALCULATED AREA MM² HOLD
28 SELECTED AREA MM² HOLD
29 ORIFICE SIZE DESIGNATION HOLD
EQUIPMENT SPECIFIC DATA
30 VALVE TYPE CONVENTIONAL
31 DESIGN TYPE (FULL NOZZLE , SEMI NOZZLE) FULL NOZZLE
32 TYPE OF OPERATION PROPORTIONAL
33 BONNET TYPE BOLTED, PRESSURE TIGHT
34 SEATS METAL-TO-METAL
35 DISK One-piece attached to disk shaft
36 DISK ATTACHMENT Radial or ball thrust bearing
37 CONNECTIONS INTEGRAL END FLANGES
38 BODY SIZE
39 BODY RATING HOLD
40 STANDARDS / CODES ISO 4126-1
41 SIZING ISO 4126-1
42 PRESSURE BARG
43 TEMPERATURE °C
44 FACE TO FACE DIMENSIONS
46
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11255 GENERIC PSV Rev. T01.xls]PSV-XXXX
Sultanate of Oman

GENERIC DATA SHEET
VALVE
47 MATERIAL
48 BODY A351 CF8M / BS 1504 316 C16
49 SEAT RETAINER A276 Gr. 316 / BS 970 316 S16
50 SEAT PTFE
51 SPRING 316 SS / 17-7 PH SS / 17-4 PH SS
52 NOZZLE A276 Gr. 316 / BS 970 316 S16
53 SOUR SERVICE (NACE-MR-01-75: 2001) (yes/no) No
54
55 OPTIONS
56 CAP Screwed
57 TEST GAG Threaded and capped extended spindle to facilitate in-line testing
58 BLOWDOWN Adjustable Blowdown Ring
59
60
61
62
63
64
65
66
67 NON-DESTRUCTIVE TESTING
68 Pressure relief valves shall be hydrostatically tested after assembly or by testing of individual components prior to assembly.
69 Maximum chloride content for hydrotesting shall be 25 ppm
70
71 Inlet side: 1.5 times the specified set pressure for body integrity
72 Outlet side: 1.5 times the maximum allowable backpressure specified by the manufacturer for casting integrity
73 and at a minimum pressure of 345 kPa for soundness of mating parts.
74
75
76
77
78
79 INSPECTION LEVEL See Table 1
80
81 CERTIFICATION
82 PRESSURE RETAINING PARTS EN 10204 3.1 MATERIAL TRACEABILITY LEVEL 1
83
84 OTHER PARTS EN 10204 2.2 MATERIAL TRACEABILITY LEVEL 3
85 FIRE TEST to BS EN 12266 HOLD
86 TOTAL SUPPLY CERTIFICATE OF COMPLIANCE
87
89 I Full Traceability: Material shall be uniquely identified and its history tracked from manufacture through stockist to Supplier. The precise
90 II Type Traceability: Supplier shal maintain a system to identify material throughout manufacture and ensure
91 III Compliane Traceability: Supplier shall maintain a system of traceability that shall enable issue of Certificate of Compliance.
92
93
94
Sultanate of Oman

GENERIC DATA SHEET

Inspection Valve Radiographic and/or Dye Pen. Inspection Visual/Dimensional
96 level Type Ultrasonic Inspection Per Table 2 Inspection
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
98 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
100 Notes:
1. When gas testing is called for on Valve Data Sheet, valves shall be subject to shell / body and seat gas pressure tests at maximum
design pressure for 15 minutes. Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS
6755 Pt. 2. Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
Standard
Categories C, D, E
105 Visual MSS-SP-55 MSS-SP-55 not accepted
106 Radiography B16.34 Annex B 'C' to be level 2
107 Ultrasonic ASME Annex E
108 MPI B16.34 Annex C 12 mm long max.
109 Dye Penetrant B16.34 Annex D 12 mm long max.
110 Notes:
1. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX and
111 reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
113 IDENTIFICATION
1. Valves shall have a permanently attached data plate that shall include Supplier's name, valve tag number, valve type, orifice size,
body material, inlet and outled pipe sizes, set pressure, purchase order number, serial number and any other date required by
relevant codes or standards. Any details not included in manufactorer's standard nameplate shall be added to a 316SS tag wired to
114 the valve.
Item Number, Inspection Release Certificate Number, Heat Number, and the Valve Data Sheet Number stamped in the metal tag
4. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number, Heat Number and the Valve
Data Sheet Number by:
118 DOCUMENTATION
119 At Bid stage:
122
123 Upon Contract:
126
127 With Supply:
128 Certification Dossier incl. Material Test Records
129 Welding Records
130 Hydrostatic Test Records
131 Non Destructive Examination Records
132 As-built drawings
133
Sultanate of Oman
Communications Piping Class: N.A.
RUBBER BELLOW
FLEXIBLE JOINT
DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ NHA KWM NIER MANUFACT. & MODEL NO. *)
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE °C 0 /+55
2 HUMIDITY % 95
5 PROCESS SPECIFIC DATA
6 EROSIVE SERVICE (YES/NO) NO
7 SERVICE EQUIPMENT CONNECTIONS
8
9 DESIGN SPECIFIC DATA
10 DESIGN CODE EN 13480, ISO 4126
11 NOMINAL SIZE REFER TO EXPANSION JOINT SCHEDULE
12 AVAILABLE BUILD-IN LENGTH (mm) REFER TO EXPANSION JOINT SCHEDULE
13 FLANGES BS EN 1092-1, Type 11, RF B1
14 DESIGN PRESSURE (barg) 16
15 DESIGN TEMPERATURE (deg C) 0 /75
16 CORROSION ALLOWANCE (mm) NIL
17 BELLOWS DOUBLE SPHERE WITH REINFORCING RING
18 BACKING FLANGE SPLIT, INTERLOCKED
19 CONTROL RODS WITH OVERSIZE SPHERICAL WASHERS
AND RUBBER BUSHINGS
20 NUMBER OF CONTROL RODS *)
21
22 MINIMUM ALLOWABLE MOVEMENTS
23 ANGULAR (deg) REFER TO EXPANSION JOINT SCHEDULE
24 ELONGATION (mm) REFER TO EXPANSION JOINT SCHEDULE
25 COMPRESSION (mm) REFER TO EXPANSION JOINT SCHEDULE
26 TRANSVERSE (mm) REFER TO EXPANSION JOINT SCHEDULE
27 MATERIAL SPECIFIC DATA
28 BELLOWS
KEVLAR CORD REIFORCED EPDM
WITH MOULDED-IN SOLID STEEL
RETENTION RINGS AND REINFORCING RING
29 BACKING FLANGE A351 CF8M / BS 1504 316 C16
30 CONTROL RODS A276 GR. 316 / BS 970 316 S16
31
32 INSPECTION AND TEST
33 HYDROSTATIC TEST PRESSURE ACCORDING TO CODE
34 OTHER TESTING
35 WELDING 100% ULTRASONIC
36
37 CERTIFICATION TO EN 10204
38 MATERIALS 3.1
39 PRESSURE TEST STATEMENT OF COMPLIANCE
40 WETTED PARTS CONFORMANCE WITH ANSI/NSF 61 Yes/No NO
41 TOTAL SUPPLY STATEMENT OF COMPLIANCE
42
43
44
45
46
47
48 NOTES
49
50
51
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11256 Rubber expansion bellow Rev. T01.xls]DSsht.1
Sultanate of Oman
Ministry of Transport &
Doc. Number: AL-905-P-11257 Sht. 1 / 1 Rev.
Communications Piping Class: AC02
HOT FORMED BEND

REQ./P.O. NO.
CONTRACT NO.
REV. DESCRIPTION DATE PREP CHK APP DATE COUNTRY OF ORIGIN *)
LI. NO: DESCRIPTION SPECIFIED VENDOR DATA *)
REFERENCED SPECIFICATIONS
1 STEEL HOT BEND SPECIFICATION
2 COATING SPECIFICATION -
3
4 INSTALLATION / PROCESS DATA
5 SERVICE CHILLED WATER
6 MAX. OPERATING PRESSURE 12.5 BARG
7 TEMPERATURE RANGE 0°C/+55°C
8 INSTALLATION LOCATION OUTDOOR BELOW GROUND
9 SOUR SERVICE - NACE MR0175 (YES/NO) NO
11 SCRAPER PASSAGE (YES/NO) NO
12
14 DESIGN CODE EN13480
15 BEND TYPE (SMLS/LONG. WELD/SPIRAL WELD) SMLS or LONG. WELDED
16 NOMINAL SIZE SEE PURCHASE ORDER
17 BEND RADIUS (5 x DN / 10 x DN) 5 x DN
18 BEND ANGLE (DEG.) SEE PURCHASE ORDER
19 ABUTTING PIPE DIMENSIONS (ODxWT) SEE PURCHASE ORDER
20 DESIGN PRESSURE 16.0 BARG
21 DESIGN TEMPERATURE -10°C /+75°C
22 DESIGN FACTOR 0.5
23 CORROSION ALLOWANCE 1.3 mm
24
25
27 MATERIAL STANDARD AND GRADE BS3602 Gr. HFS 410 or equivalent
28 IMPACT TEST TEMPERATURE -20°C
29 INTERNAL SURFACE COATING NONE
30 EXTERNAL SURFACE COATING PRIMER
31
32
33
35 HYDROSTATIC TEST PRESSURE/HOLDING TIME, PIPES TO CODE (EN 13480)
36 OTHER TESTING 100% UT on ends 50 mm from bevel
37 100% RT on welds
38
40 MATERIAL 3.1
41 BEND CERTIFICATION PACKAGE 3.1
42
43
44 NOTES
45
46
47
48
49
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11257 Hot formed bend Rev. T01.xls]DSsht.1
Sultanate of Oman
Ministry of Transport & Doc. Number: AL-905-P-11258 Sht. 1 / 1 Rev.
Piping Class: AC02
Communications
ISOLATING COUPLING PN16

REQ./P.O. NO.
CONTRACT NO.
REV. DESCRIPTION DATE PREP'D CHK'D APP'D APP'D COUNTRY OF ORIGIN *)
3 MAX. OPERATING PRESSURE 12.5 BARG
4 TEMPERATURE RANGE -20°C/+35°C
5 INSTALLATION LOCATION OUTDOOR BELOW GROUND
8 SCRAPER PASSAGE (YES/NO) NO
9
11 NOMINAL SIZE SEE PURCHASE ORDER
12 DESIGN PRESSURE 20 BARG
13 DESIGN TEMPERATURE -10°C /+75°C
14 DESIGN FACTOR 0.2
15 DESIGN CODE EN 13480 NOTE 1
16 CORROSION ALLOWANCE 1.3 mm
17 NUMBER OF SEALS (1 OR 2) 2
18 ABUTTING PIPE DIMENSIONS (ODxWT) SEE PURCHASE ORDER
19 ABUTTING PIPE MATERIAL SEE PURCHASE ORDER
20 MINIMUM INTERNAL DIAMETER (IF YES IN LINE 8) -
21
23 COUPLING MATERIALS
24 IMPACT TEST TEMPERATURE -20°C
25 INTERNAL SURFACE COATING MANUFACTURERS STD.
26 EXTERNAL SURFACE COATING MANUFACTURERS STD.
27
29 HYDROSTATIC TEST PRESSURE/HOLDING TIME 1.7 TIMES DESIGN PRESSURE
30 15 MIN ≤ DN450, 30 MIN >DN 450
31 ELECTRICAL STRENGTH 5000 V AC, 50 Hz @ ≥ 1 minute
32 RESISTANCE 500 V DC > 1MΩ
33 OTHER TESTING ALL ITEMS 100% UT
34 WELD 100% RT / UT
35
37 PRESSURE RETAINING MATERIALS 3.1
38 COUPLING CERTIFICATION LEVEL 3.1
39
40
41 NOTES
42 NOTE 1: CALCULATIONS ACC. TO CODE AND DESIGN DRAWING SHALL BE PROVIDED FOR PURCHASER'S REVIEW.
43
44
45
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11258 Isolating Coupling Rev. T01.xls]DSsht.1
Sultanate of Oman
Ministry of Transport & DOC. Number.: AL-905-P-11259 Sht: 1 / 1 Rev
Piping Class: AC02
Communications

EXPANSION JOINT
REQ. / P.O. NO.

CONTRACT NO.
TAG NO.
REV. DESCRIPTION DATE PREP CHK APPR'D APPR'D COUNTRY OF ORIGIN *)
Li. No.:
1 DESIGN CONDITIONS
2 Fluid temperature Normal 4 °C Emergency °C Design 75 °C
3 Fluid pressure Normal 10 barg Emergency barg Design 12.5 barg
4 Fluid description
5 Line:
6 Inside diameter Note 1 mm Wall thick. Note 1 mm Pipe Material Acc. To Piping Class AC02
7 Internal lining Yes/No No Number - Thickness - mm
8 Installation position Horizontal
9 Fit-up tolerances ΔX mm ΔY mm Δθ °
10 Joint type (Single, Universal, Hinged, etc.) Tied Universal Assembly
11 Movements:
12 Operating Axial ΔX= Note 1 mm Lateral ΔY= Note 1 mm Rotational θ ° Note 1 Torsional ° Note 1
13 Pre-set Axial ΔX= Note 1 mm Lateral ΔY= Note 1 mm Rotational θ ° Note 1 Torsional ° Note 1
14 External loads for hinged joints:
15 Axial: N.A. N Moment MX N.A. Nm
16 Lateral N.A. N Moment MY N.A. Nm
17 Bellows:
18 Material: 1.4541 (AISI 321) Thickness *) mm
19 Temperature Operating 4 °C Design 0 / 75 °C
20 Cycle life Design 1000 Expected 100
21
22 SPECIAL DESIGN FEATURES
23 Item Yes No
24 External Covers No Material:
25 Pressure Capability Yes
26 Internal Shrouds No Number:
27 Purge Connections No Number:
28 Internal Fiber Insulation No
29 External Tie-rods Yes Design Loads Note 1 N Max. Allowable Load *)
30 External Pantagraph No Design Loads N.A. N Max. Allowable Load *)
31 External Measuring Tabs No
32 Dual Layer Yes
33 Other:
34
35
36 Inspection:
37
38 Code Stamp Required (Yes/No) Certification EN10204 3.1
39 Testing:
40
41 Sketch Attached (Yes/No) Document no:
42 NOTES
43
44 Note 1: For specific data refer to Expansion joint schedule, Doc. No. SE-962-P-11310
45
46
47
48
49
50
51
52
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11259 Expansion joint Rev. T01.xls]Sheet1
Sultanate of Oman
Y-STRAINER DATA SHEET

REQ./P.O. NO.
CONTRACT NO.
LI. NO: DESCRIPTION SPECIFIED VENDOR DATA *) Rev
2 SERVICE General 2
3 MAX. OPERATING PRESSURE (barg) 12.5
4 TEMPERATURE RANGE (deg C) 0 / 55
5 INSTALLATION / LOCATION INDOOR, BELOW GROUND
8
9
11 DESIGN CODE EN 13480 / ASME B16.34
12 NOMINAL SIZE REFER TO PURCHASE ORDER
13 PRESSURE RATING PN 16
14 FACE TO FACE DIMENSIONS BS EN 558-1, Basic series 1
17 DESIGN TEMPERATURE (deg C) -10 /75
18 CORROSION ALLOWANCE (mm) 1.3
19 MESH SIZE (mm) 1.0
20 PRESSURE INSTRUMENT CONNECTIONS HOLD
21 DRAIN VALVE Yes / No Yes ref. AL-905-P-11245 2
22
23
25 BODY A216 GR. WCB
26 SCREEN SS316
27 COVER A216 GR . WCB / A105
28 GASKET SS316 + GRAPHITE
29 PLUG, BOSSES A105
30 BOLTING A193 GR. B7 / A194 GR. 2H
31
34 OTHER TESTING MPI ON BODY AND COVER
36
38 MATERIALS 3.1
40
41
42 NOTES
43
44
45
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11262 Y-Strainer Rev T01.xls]DSsht.1
Sultanate of Oman
Doc. Number: AL-905-P-11262 Sht 2 of 2
Communications
Y-STRAINER DATA SHEET

Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11262 Y-Strainer Rev T01.xls]DSsht.1
Sultanate of Oman
DATA SHEET
Development of Muscat & Salalah International Airports COMMISSIONING SET
REQ./P.O. NO.
CONTRACT NO.
2 HUMIDITY % 95
VALVE
5 SERVICE (Located at) CHILLED WATER
CS BUTTERFLY VALVE COMPLETE WITH
6 TYPE
METERING STATION
7
8
9 DESIGN BS EN 593
11 BODY SIZE RANGE / RATING DN50-DN300, PN 16
15 OPERATION DOUBLE REGULATING GEAR OPERATION
16 VALVE DIMENSIONAL STANDARD BS EN 558-1 / ASME B16.10 T9, C 3 & 4
18 BODY Fully Lugged, Lugs tapped ISO 261/262
20 MATERIALS
26 ORIFICE PLATE STAINLESS STEEL
27 RETAINING RING STAINLESS STEEL
28 PROTECTION
29 FIRE SAFE BS EN ISO 12266 Yes (yes/no)
BS EN 12266-1
33 NDE PROCEDURE *)
36 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg, Seats 6 barg. Soft seated min. 15 minutes up to DN300
CERTIFICATION:
48 TOTAL ASSEMBLY Statement of Compliance, Note 2, 4
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11263_Commissioning_set Rev. T01.xls]Lined butterfly valve
Sultanate of Oman
DATA SHEET
Inspection Valve
level Type
51 Percent Coverage Percent
Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
All welds 100% 100%
54 Notes: (cont'd)
Standard
Categories C, D, E
59 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
61 B16.34
MPI Annex C
Dye Penetr. Annex D
64 Notes: (cont'd)
67 IDENTIFICATION
72 DOCUMENTATION
73 At Bid stage:
74 Data sheet identified by component ID and drawings of valve and assembly with material listing, dimensions, weight etc.
75 Maximum velocity for the assembly.
77
78 Upon Contract:
81 With Supply:
83 Welding Records
86
Sultanate of Oman
DATA SHEET
87
88
89
90
91
92
93
94
95
96 Notes: (cont'd)
98 14. Butterfly valve shall be equipped with double regulating gear.
99
100
In addition to the above the valves shall be fitted with the gear boxes when the following brake torques are exceeded at maximum
103 19. differential pressure across the valve seat:
107
108
109
Dry Film Thickness
min. (micron)
Two pack epoxy
barrier coat
112 Second coat 50
topcoat Gray White
113 Total 150

114
115
118 II
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman

DATA SHEET
DIFFERENTIAL PRESSURE
CONTROL VALVE
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender ######## PZ NHA KWM NIER MANUFACT. & MODEL NO. *)
2 HUMIDITY % 95
VALVE
Differential pressure control over the load
6 TYPE
and
7 Closes at increasing Δp
8 SETTING RANGE
9 PRE-SET ΔP kPa 15
10 ADJUSTABLE RANGE ΔP kPa 10 - 60
11 DESIGN
17 OPERATION Integrated diff. pressure controlled actuator
18 DIMENSIONAL STANDARD (face to face) BS EN 558-1 S. 10 / ASME B16.10 T1, C16
20 BODY BOLTED
22 MATERIAL
24 PLUG ASTM A182 F316L / BS 1503 316 S11
25 STEM ASTM A182 F316L / BS 1503 316 S11
26 SEAT ASTM A182 F316L / BS 1503 316 S11
28 DIAPHRAGM EPDM
28 PROTECTION
29 FIRE SAFE BS EN 12266 (yes/no) Yes
30 ANTI STATIC DEVICE (BS 5146) (yes/no) Yes
33 NDE PROCEDURE *)
CERTIFICATION:
Note
1. For valves of welded construction, the following additional requirements applies:
s:
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11264_CS_DP_CV Rev T01.xls]DIFF. PRESS. CONTROL VALVE
Sultanate of Oman
DATA SHEET
CONTROL VALVE
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
54 Notes: (cont'd)
Standard
Categories C, D, E
59 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
61 B16.34
MPI Annex C
Dye Penetr. Annex D
64 Notes: (cont'd)
67 IDENTIFICATION
72 DOCUMENTATION
73 At Bid stage:
78 Upon Contract:
81 With Supply:
83 Welding Records
86
Sultanate of Oman

DATA SHEET
CONTROL VALVE
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
Dry Film Thickness
min. (micron)
Two pack epoxy
barrier coat
112 Second coat 50
topcoat Gray White
113 Total 150

114
115
118 II
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman

DATA SHEET
ELECTROMAGNETIC FLOWMETER
ENERGY CALCULATOR
REQ./P.O. NO.
CONTRACT NO.
2 HUMIDITY % 95
FLOWMETER
INDUCTIVE, ELECTROMAGNETIC
COMPLETE WITH ENERGY AND POWER
6 TYPE
CALCULATOR BASED ON VOLUME
PULSES COUNT FROM FLOWMETER
7 FLUID WATER
8 MINIMUM CONDUCTIVITY SENSITIVITY µS 20
9 FLOWRATE m/s 0.1 - 8
10 ACCURACY % ±0.5 from 5- to 100% Qs
11 % ±1 from 1 to 5% Qs
12 ADJUSTABLE RANGE litre/pulse 2 to 1000
13 EMPTY PIPE ALARM Yes/No Yes
14 DESIGN - BODY
19 DIMENSIONAL STANDARD (face to face) BS EN 558-1 S. 10 / ASME B16.10 T1, C16
20 ENDS Flanged BS EN 1092-1 Type 11, RF B1
21
22 MATERIALS
24 LINING PTFE
25 ELECTRODE HASTELLOY
26 SENSOR LINING PTFE
27 ELECTRICAL
28 POWER SUPPLY 240 VAC, 50 Hz
PROTECTION TRANSMITTER IP67
29 SENSOR IP68
30 INTERFACE RS485 galavanically isolated
31 DISPLAY Local and remote
32 OUTPUT 4 to 20 mA
33 TESTING
36 NDE PROCEDURE *)
38 HYDROSTATIC TEST (as per BS EN 12266) (yes/no) Yes, Body: 18,8 barg,
39 FUNCTIONAL TEST (yes/no) Yes
40 OTHER
PAINTING (yes/no) Yes See page 3.
41 CERTIFICATION:
45 FUNCTIONAL TEST Test certificate
Note
1. For equipment of welded construction, the following additional requirements applies:
s: 2
4. For Inspection Level 1 equipment, Inspection during fabrication, Release Note shall be issued by Certifying Agency. 2
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11265_MAG_FLOWMETER Rev T01.xls]MAG FLOWMETER
Sultanate of Oman
DATA SHEET
ENERGY CALCULATOR
Inspection Valve
level Type
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
52 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
54 Notes: (cont'd)
5. When gas testing is called for, meter shall be subject to shell / body and seat gas pressure tests at
Testing shall be performed on one specimen to qualify other sizes and ratings as per fire test standard BS 6755 Pt. 2
56 6. Where applicable, meters shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
Standard
Categories C, D, E
59 not accepted
Radiography Annex B
ASME
Ultrasonic Annex E
61 B16.34
MPI Annex C
Dye Penetr. Annex D
64 Notes: (cont'd)
67 IDENTIFICATION
9. Equipment shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
10. All equipment shall be provided with a stainless steel tag plate securely attached to the equipment showing the Tag No. referenced
11. In addition each item shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
12. In addition, each item shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
72 DOCUMENTATION
73 At Bid stage:
74 Data sheet identified by ID and drawings of METER with material listing, dimensions, weight etc.
76
77
78 Upon Contract:
81 With Supply:
83 Welding Records
86
Sultanate of Oman

DATA SHEET
ENERGY CALCULATOR
87
Dry Film Thickness
min. (micron)
Two pack epoxy

barrier coat

90 Second coat 50
topcoat Gray White
91 Total 150
92
93
96 II
98
99
100
101
102 ENERGY CALCULATOR
103 ENERGY CALCULATION According to EN 1434 2
104 TEMPERATURE RANGE θ 0 - 30°C 2
105 DIFFERENTIAL RANGE Δθ 30°C 2
106 ACCURACY acc. to EM 1434-1 Calculator EC ±0.35% 2
107 Sensor set ET ±0.8% 2
108 ENERGY UNITS MWh / kWh / GJ / Gcal 2
109
110 TEMPERATURE SENSORS Paired Pt100, EN 60571, 2-wire connection 2
111
112 DATA COMMUNICATION Open protocol 2
113
114 POWER SUPPLY 240 VAC, 50 Hz 2
115
116 PROTECTION CLASS IP67
117
118
119 MOUNTING WALL BRACKET 2
120
121 CABLE LENGTH m 5 minimum 2
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
Sultanate of Oman
Communications
DATA SHEET
Development of Muscat & Salalah International Airports PRESSURE GAUGE
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ OSM KWM NIER MANUFACT. & MODEL NO.*)
APPR'D *)
2 HUMIDITY % 95
5 SERVICE (Located at) Chilled water system
6
7
8 DESIGN MANUFACTURER
9 FLUID (Type and phase) Water
10 PRESSURE bar(g) 12.5
11 TEMPERATURE °C 75
12 ELEMENT TYPE Bourdon
13 BLOW OUT PROTECTION Solid front and full blow-out at back
14 ACCURACY Certified Class 1 acc. to EN837
15 SCALE 1.25* Maximum scale value
16 CALIBRATED RANGE bar(g) 0-15
17 OVERRANGE PROTECTION > or = DESIGN PRESSURE
18 DIAL SIZE mm 100
19 DIAL COLOUR White
20 DIAL MARKING (Dual scale Bar + PSI) Black / Red
21 FILL Glycerine
22
23 MATERIAL
24 HOUSING 316L SS
25 BOLTING 316L SS
26 SOCKET 316L SS
27 LENS Shatterproof glass
28
29
30 CONNECTION ½" NPT
31
32
33
34
35
36
37
38
39
40
41
42
43
44 IDENTIFICATION
45 TAG NO SS Tag engraved or screwed on body
46
47 CERTIFICATION
48 PRESSURE RETAINING PARTS EN 10204 2.1
49 ELECTRICAL N.A.
50 TOTAL SUPPLY Statement of Compliance
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11266_Pressure_gauge Rev T01.xls]Press. Gauge
Sultanate of Oman
DIAL TEMPERATURE INDICATOR

DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
PLANT SPECIFIC DATA
2 HUMIDITY % 95
5 SERVICE (Located at)
6 TYPE (electrical/pneumatic) Bimetal
7 MANUFACTURER *)
8
9 DESIGN
10 ELEMENT TYPE
11 STEM THREAD ½" NPT
12 STEM LENGTH / O.D. To suit thermowell
13 TEMPERATURE RANGE °C 0 - 120
14 ACCURACY ± 1% OF FULL SCALE
15 DIAL SIZE 100 mm
17 DIAL MARKINGS Black
19 EXTERNAL ZERO ADJUSTMENT Yes/No No
20
21
22
23 MATERIAL
24 CASE 316 SS
25 PROBE 316 SS
26
27
28
29 STEM LENGTH
30
31
32 SPRING LOADED (yes/no) Yes
33 INTERCHANGEABILITY RTD IEC-60751 class B Yes
34 TC ANSI C96.1 N.A.
35
36
37
38
39
40
41
42
43
44
45
46
47
48 THERMOWELL BS IEC 61520 Standard drawing refer to special specification 3100
49
50 CERTIFICATION
52 ELECTRICAL N.A.
53
54 IDENTIFICATION TAG. NO. SS Tag screwed/glued on body
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11267_Dail_temperature_indicator Rev. T01.xls]Temperature indicator
Sultanate of Oman
TEMP. TRANSMITTER & SENSOR

DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ OSM KWM NIER MANUFACT. & MODEL NO. *)
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE °C +10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT Exposed, Saliferous
4 AREA CLASSIFICATION Safe
6 FLUID Treated water
7 TEMPERATURE TRANSMITTER
8 DESIGN
9 RANGE °C 0 - 120
10 ACCURACY ± 0.25% Max. cal. range
11 REPEATABILITY (STABILITY) ± 0.1
12 SPAN AND ZERO ADJUSTEMENT ( ext. / int. ) External
13 OUTPUT LIMITATION 30 mA
14 REVERSE POLARITY PROTECTION Yes
15 MOUNTING *)
16
17
18 MATERIAL
19 HOUSING 316 SS
20
21 CONNECTIONS
22 ELECTRICAL M20*1,5 mm ISO INT.
23
24 PROTECTION
25 ENCLOSURE Min. IP55
26 ELECTRICAL
27
28 TRANSMISSION
29 POWER SUPPLY 24 VDC via loop
30 SIGNAL 4-20 mA, with Hart protocol
31 OUTPUT METER (INTEGRATED)
32 (Display Analog/Digital , Scale 0-100%/Eng.units) See Schedule
33
34 TEMPERATURE ELEMENT
35 TYPE (RTD/THERMOCUPLE) RTD 3-wire, PT100
36 PROBE CONNECTION ½" NPTF
37 STEM LENGTH To suit thermowell
38 ELEMENT (single/double) Double
39 MOUNTING Direct into well
40 BURN OUT DIRECTION (high/low) High
41 SPRING LOADED (yes/no) Yes
44
45
46 MATERIAL
47 PROBE 316 SS
48
50
51 CERTIFICATION
53 ELECTRICAL N.A.
54
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11268 Temperature transmitter + element Rev. T01.xls]Temp. Transmitt & Sensor
Sultanate of Oman
Communications
PRESSURE TRANSMITTER
Development of Muscat & Salalah International Airports DATA SHEET
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
5 SERVICE (Located at) Chiolled water system
6 TYPE Smart Type
7
8 DESIGN
10 PRESSURE barg 16
12 ELEMENT TYPE Diaphragm, Capacitive cell
13 CALIBRATED RANGE barg 1-15
14 ACCURACY +/- 0.25% max cal. range
15 REPEATABILITY +/- 0.1%
16 SPAN AND ZERO ADJ. ( ext. / int. ) External
18 OUTPUT LIMITATION *)
20
21 MATERIAL
22 BODY 316L SS
23 BOLTING 316L SS
24 ELEMENT Hastelloy C-276 / INCONEL or Equal
25 ENCLOSURE 316 SS
27 CONNECTION
29 PROCESS ½" NPT Female
30
31
32 MOUNTING (2" yoke with backplate and bolts)
33
34 FLANGE MOUNTED 2-VALVE MANIFOLD No
35
36 PROTECTION
38 ELECTRICAL N.A.
39
40 TRANSMISSION
41 SUPPLY 24 VDC
42 SIGNAL 4-20 mA, HART protocol
43 OUTPUT METER Yes
44
45 IDENTIFICATION
47
48 CERTIFICATION
50 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11270_Pressure_transmitter Rev T01.xls]Press. Transmitter
Sultanate of Oman
Communications
DATA SHEET
PRESSURE DIFFERENTIAL
Development of Muscat & Salalah International Airports TRANSMITTER
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LVHA KWM NIER MANUFACT. & MODEL NO.*)
APPR'D *)
2 HUMIDITY % 95
6 TYPE Smart Type
7
8 DESIGN
10 PRESSURE barg 16
13 CALIBRATED RANGE barg 1-15
14 ACCURACY Certified Class 1 acc. to EN 837
20
21 MATERIAL
22 BODY 316L SS
23 BOLTING 316L SS
25 ENCLOSURE 316 SS
27 CONNECTION
30
31
33
35
36 PROTECTION
38 ELECTRICAL N.A.
39
40 TRANSMISSION
41 SUPPLY 24 VDC
43 OUTPUT METER Yes
44
45 IDENTIFICATION
47
48 CERTIFICATION
50 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11271_Pressure_DIFF_transmitter Rev T01.xls]Press. Diff. Transmitter
Sultanate of Oman
Communications
PRESSURE SWITCH
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
6 CONFIGURATION Dual setpoint
7
13 CALIBRATED ADJUSTABLE RANGE bar(a) 0.03 - 1.2
20 MATERIAL
21 HOUSING 316L SS
22 BOLTING 316L SS
24 COVER 316 SS, TAMPER PROOF
26 CONNECTION
29
30
32
34
35 PROTECTION
37 ELECTRICAL N.A.
38
39 TRANSMISSION
40 SUPPLY 24 VDC
41 SIGNAL SPDT, volt-free contact
42 OUTPUT METER Yes
43
44 IDENTIFICATION
46
47 CERTIFICATION
49 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11272_Pressure_switch Rev T01.xls]Press. Transmitter
Sultanate of Oman
Communications
FLOW SWITCH
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
6 CONFIGURATION Dual setpoint
7
13 CALIBRATED ADJUSTABLE RANGE bar(a) 0.03 - 1.2
20 MATERIAL
21 HOUSING 316L SS
22 BOLTING 316L SS
24 COVER 316 SS, TAMPER PROOF
26 CONNECTION
28 PNEUMATIC ¼" NPT
30
32
34
35 PROTECTION
37 ELECTRICAL N.A.
38
39 TRANSMISSION
40 SUPPLY 24 VDC
42 OUTPUT METER Yes
43
44 IDENTIFICATION
46
47 CERTIFICATION
49 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11273_Flow_switch Rev T01.xls]Press. Transmitter
Sultanate of Oman
Communications
DATA SHEET
Development of Muscat & Salalah International Airports ULTRASONINC LEVEL TRANSMITTER
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
6 TYPE Ultrasonic, Narrow beam
7
8 DESIGN
10 PRESSURE RATING barg 2
11 TEMPERATURE RATING °C 0 / 80
12 TEMPERATURE COMPENSATION Automatic
13 CALIBRATED RANGE Metres 20
14 DEAD BAND Metres 0.5
15 ACCURACY +/- 0.25% calibrated range
16 BEAM WIDTH cm *)
17 BEAM ANGLE ° *)
18 MEMORY Non-volatile
19 CALIBRATION Target, calibration wire
20 LOCAL DISPLAY Yes/No Yes
21
22
23
24
25 MATERIAL
26 HOUSING 316L SS
27 TRANSDUCER 316L SS
28 SEALS EPDM
29
30
31 CONNECTION
33 PROCESS CONNECTION Flange 150# Size vendor to advise
34
35
36 PROTECTION
38 ELECTRICAL N.A.
39
40 TRANSMISSION
41 SUPPLY 24 VDC
43 OUTPUT METER Yes
44
45 IDENTIFICATION
46 TAG NO SS Tag engraved or screwed on housing
47
48 CERTIFICATION
50 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11274_US_Level_transmitter Rev T01.xls]Level Transmitter
Sultanate of Oman
Communications
DATA SHEET
RADIO CAPACITANCY
Development of Muscat & Salalah International Airports LEVEL SWITCH
REQ./P.O. NO.
CONTRACT NO.
APPR'D *)
2 HUMIDITY % 95
5 SERVICE (Located at) Chiolled water system
6 TYPE Radio frequency balanced impedance bridge
7
8 DESIGN
10 PRESSURE RATING barg 2
11 TEMPERATURE RATING °C 0 / 80
12 TEMPERATURE COMPENSATION Automatic
13 CALIBRATION On-board
14 FUSE mA On-board *)
15 FAIL SAFE Selectable, high or low level
16 RF Frequency *)
17 PROBE LENGTH Metres 0.15
18
19
20
21
22
23
24
25 MATERIAL
26 HOUSING 316L SS
27 PROBE 316L SS
28 SEALS Viton
29
30
31 CONNECTION
33 TANK ENTRY 3/4" NPT
34
35
36 PROTECTION
38 ELECTRICAL N.A.
39
40 TRANSMISSION
41 SUPPLY 240 VAC / 24 VDC
42 SIGNAL SPDT, volt-free contact
43
44
45 IDENTIFICATION
46 TAG NO SS Tag engraved or screwed on housing
47
48 CERTIFICATION
50 ELECTRICAL N.A.
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11275_RF_Level_switch Rev T01.xls]RF Level Switch
Sultanate of Oman
DATA SHEET
Development of Muscat & Salalah International Airports AUTOMATIC AIR VENT
REQ./P.O. NO.
CONTRACT NO.
2 SERVICE CHILLED WATER SYSTEMS
4 TEMPERATURE RANGE (°C) 0 / 55
5 INSTALLATION / LOCATION INDOOR
8
9
12 NOMINAL CAPACITY @ 21°C (l/s) 90
14 CONNECTIONS ¾" MALE NPT
16 DESIGN TEMPERATURE (°C) 0 /75
17 CORROSION ALLOWANCE (mm) NIL
18 ISOLATION VALVE Yes / No YES, BALL TYPE
19
20
21
22
24 BODY AISI 316 Ti (CrNi 1.4571)
25 FLOAT AISI 316 Ti (CrNi 1.4571)
26 COVER AISI 316 Ti (CrNi 1.4571)
27 VALVE BALL AISI 440 C
28 FLOAT VALVE SEAT AISI 316 Ti (CrNi 1.4571)
29 FLOAT VALVE CONE EPDM
30 COVER 'O' RING VITON
31 BALL VALVE SEATS PTFE
32 STEM SEAL PTFE
35 OTHER TESTING Dye penetrant on body and cover
36
37
39 MATERIALS 2.2
41
42
43 NOTES
44
45
46
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11277 Automatic air vent Rev T01.xls]DSsht.1
Sultanate of Oman
QUARTER-TURN
Development of Muscat & Salalah International Airports ELECTRIC VALVE ACTUATOR
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LVHA KWM NIER MANUFACT. & MODEL NO. *)
PLANT SPECIFIC DATA
2 HUMIDITY % 95
INSTRUMENT DESIGN DATA
ACTUATOR
5 TYPE Electric actuator
6 DOUBLE ACTING / SPRING RETURN Double acting
7 VALVE MAX. STATIC SHUTOFF DELTA P 1000 kPa
8 FAIL POSITION N.A.
9 SUPPLY, electrical /voltage 3 ph., 415 VAC, 50 Hz
10 POWER SUPPLY ALLOWABLE TOLERANCE +10% / -15%
11 REQUIRED TORQUE (MIN) Nm In accordance with valve requirements
12 VALVE TRAVEL TIME, min./max. (sec) 3 Sec. / 1,5 * Nominal Bore in inches
13 ANTI-CONDENSATION HEATER (yes/no) Yes
14 ACTUATOR CONTROL DIAGRAM Yes
15 MOUNTING (Vertical/Horizontal) Vertical & Horizontal, ISO 5211
16 Classification - Mechanical & Electrical N.A.
LOCAL CONTROL
17 MANUAL CONTROL (yes/no) Yes
18 HAND SWITCH FOR LOCAL/0/REMOTE (yes/no) Yes
19 PUSHBUTTON OPEN/CLOSE (yes/no) Yes
20 MANUAL OVERRIDE (yes/no) Yes, Handwheel, Non-clutch
21 VALVE POSITION INDICATION (yes/no) Yes
LIMIT SWITCHES
22 FOR OPEN AND CLOSED POSITION (yes/no) Yes
23 CONTACT TYPE SPDT (potential free shift over contact)
ADJUSTABLE (yes/no) Yes, Synchronised with valve shaft for motor
24
and manual operation
25 TAMPER PROOF (yes/no) Yes
26 TORQUE LIMIT SWITCH Adjustable over the entire torque range
CONTACT TYPE SPDT (potential free shift over contact)
27 RATING 0.5 A 24 VDC
28 HOUSING 316 SS / impact resist. thermo plastic IEC 92-101
29 CONNECTION M20 * 1,5 mm ISO INT
30 PROTECTION, enclosure Min. IP55
31 Classification - electrical N.A.
REMOTE VALVE POSITION INDICATION
32 POSITION INDICATION (yes/no) Yes
33 TYPE Position transmitter 4-20 mA
34 RATING N/A
35 HOUSING N/A
36 CONNECTION N/A
PUSH BUTTON
39 P/B TYPE (yes/no) N/A
40 RATING Min. 24 VDC/5A
41 HOUSING Impact resistant thermo plastic to IEC 92-101
42 CONNECTIONS M20 * 1,5 mm ISO INT
IDENTIFICATION
45 All items to be individually tagged by labels screwed/glued
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11278 Electric quarter turn valve actuator Rev. T01.xls]Actuator
Sultanate of Oman
MODULATING VALVE ACTUATOR

REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LVHA KWM NIER MANUFACT. & MODEL NO. *)
PLANT SPECIFIC DATA
2 HUMIDITY % 95
INSTRUMENT DESIGN DATA
ACTUATOR
5 TYPE Electric actuator
6 DOUBLE ACTING / SPRING RETURN / LINEAR Linear
7 MINIMUM STEP 0,1%
8 LINEARITY ±1% of span, maximum independent linearity
9 HYSTERESIS 0,25% of span
10 DEMAND INPUT SIGNAL 4-20 mA
11 VALVE MAX. STATIC SHUTOFF DELTA P 1000 kPa
12 ACTION ON LOSS OF POWER Stays in last position
13 ACTION ON LOSS OF INPUT SIGNAL Stays in place or in pre-set position (Configurable)
14 POWER SUPPLY, electrical /voltage 240 VAC, 50 Hz
15 POWER SUPPLY ALLOWABLE TOLERANCE +10% / -15%
16 REQUIRED TORQUE (MIN) Nm In accordance with valve requirements
17 VALVE TRAVEL TIME, min./max. (sec) 3 Sec. / 1,5 * Nominal Bore in inches
18 ANTI-CONDENSATION HEATER (yes/no) Yes
19 ACTUATOR CONTROL DIAGRAM Yes
20 MOUNTING (Vertical/Horizontal) Vertical & Horizontal, ISO 5211
21 Classification - Mechanical & Electrical N.A.
LOCAL CONTROL
22 MANUAL CONTROL (yes/no) Yes
23 HAND SWITCH FOR LOCAL/0/REMOTE (yes/no) Yes
24 PUSHBUTTON OPEN/CLOSE (yes/no) Yes
25 MANUAL OVERRIDE (yes/no) Yes, Handwheel, Non-clutch
26 VALVE POSITION INDICATION (yes/no) Yes
LIMIT SWITCHES
27 FOR OPEN AND CLOSED POSITION (yes/no) Yes
28 CONTACT TYPE SPDT (potential free shift over contact)
ADJUSTABLE (yes/no) Yes, Synchronised with valve shaft for motor
29
and manual operation
30 TAMPER PROOF (yes/no) Yes
31 TORQUE LIMIT SWITCH Adjustable over the entire torque range
CONTACT TYPE SPDT (potential free shift over contact)
32 RATING 0.5 A 24 VDC
33 HOUSING 316 SS / impact resist. thermo plastic IEC 92-101
34 CONNECTION M20 * 1,5 mm ISO INT
REMOTE VALVE POSITION INDICATION
37 POSITION INDICATION (yes/no) Yes
38 TYPE Position transmitter 4-20 mA
PUSH BUTTON
41 P/B TYPE (yes/no) N/A
42 RATING Min. 24 VDC/5A
43 HOUSING Impact resistant thermo plastic to IEC 92-101
44 CONNECTIONS M20 * 1,5 mm ISO INT
IDENTIFICATION
47 All items to be individually tagged by labels screwed/glued
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11279 Modulating valve actuator Rev. T01.xls]Actuator
Sultanate of Oman
SUCTION STRAINER
FOR CONDENSER PUMPS
REQ./P.O. NO.
CONTRACT NO.
2 SERVICE General
5 INSTALLATION / LOCATION INDOOR
8
9
11 DESIGN CODE EN 13480 / ASME B16.34 / B31.3
12 CONNECTION SIZES REFER TO PURCHASE ORDER
16 DESIGN TEMPERATURE (deg C) 0 /75
19 PRESSURE INSTRUMENT CONNECTIONS None
20 DRAIN VALVE Yes / No Yes ref: AL-905-P-11245
21 STRAIGHTENING VANE Yes / No Yes
22 DIMENSIONS (mm) A *)
23 B *)
24 C *)
25 D *)
27 BODY A216 GR. WCB
28 SCREEN SS316
29 COVER A216 GR . WCB / A105
30 GASKET SS316 + GRAPHITE
31 PLUG, BOSSES A105
32 BOLTING A193 GR. B7 / A194 GR. 2H
33
36 OTHER TESTING MPI ON BODY AND COVER
38
40 MATERIALS 3.1
42
43
44 NOTES
45
46
47
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11280 Suction strainer Rev T01.xls]DSsht.1
Sultanate of Oman
Communications
SUCTION STRAINER
FOR CONDENSER PUMPS
DATA SHEET
Path: C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11280 Suction strainer Rev T01.xls]DSsht.1
Sultanate of Oman
DATA SHEET
MERCURY THERMOMETER
REQ./P.O. NO.
CONTRACT NO.
PLANT SPECIFIC DATA
2 HUMIDITY % 95
5 SERVICE (Located at) Chilled water
6 TYPE Mercury in steel
7 MANUFACTURER *)
8
9 DESIGN
10 ELEMENT TYPE Burdon tube
11 STEM Adjustable angle
12 STEM THREAD M20 x 1.5 (Male)
13 STEM LENGTH / O.D. To suit thermowell
14 TEMPERATURE RANGE °C 0 - 120
15 ACCURACY ± 1% OF FULL SCALE
16 DIAL SIZE mm 100
18 DIAL MARKINGS Black
20 EXTERNAL ZERO ADJUSTMENT Yes/No No
21 BULB DIAMETER mm 10
22
23 MATERIAL
24 CASE 316 SS
25 PROBE 316 SS
26 BULB 317 SS
27
28
29 STEM LENGTH
30
31
32 SPRING LOADED (yes/no) No
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50 CERTIFICATION
52 ELECTRICAL N.A.
53
C:\61400\Data sheets\June 1 2008\Data sheets\Detailed design\Data sheets T01\[AL_905_P_11281_Mercury thermometer Rev. T01.xls]Temperature indicator
Sultanate of Oman
Ministry of Transport Doc. Number: SE-962-P-11282 Sheet 1 of 2
& Communications Piping Class: AP01
CONDENSATE TRANSFER
Development of Muscat International Airport SUBMERSIBLE CENTRIFUGAL PUMP
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Tender 01.08.2008 PZ LLM KWM NIER MANUFACT. & MODEL NO. *)
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE (NORMAL / MAX) °C 25 / 50
2 HUMIDITY (NORMAL / MAX) % 60 / 95
3 ENVIRONMENT EXPOSED, SALIFEROUS
4 AREA CLASSIFICATION ZONE 0 (SAFE)
5 DESIGN SEISMIC LOAD ACC. TO UBC1997 ZONE 2A
GENERAL
6 NUMBER OF PUMPS (One pump per tank) See drg. no. SE-963-000-P-44731
7 TAG NUMBERS See drg. no. SE-963-000-P-44731
PROCESS SPECIFIC DATA
8 SERVICE (Location) CONDENSATE COLLECTION SYSTEM
9 FLUID WATER
10 PUMPING TEMPERATURE ºC 5-35
11 SPECIFIC GRAVITY AT °C kg/m³ 999.7
12 VISCOSITY AT 10 °C cP 1.31
13 VAPOUR PRESSURE AT 10 °C bar(a) 0.012
14 NPSH AVAILABLE (Maks.value corresponds to full tank) m Water 0 - 3.2
PUMP HEAD CURVE
15 SHUT-OFF HEAD m Water VENDOR DATA
16 OPERATING POINT CAPACITY l/s See drg. nr. SE-963-000-P-44731
17 OPERATING POINT HEAD m Water See drg. nr. SE-963-000-P-44731
18 NPSH REQUIRED m Water N.A.
19 EFFICIENCY MININUM % 77.5
20 EFFICIENCY IN BEST EFFICIENCY POINT (BEP) % VENDOR DATA
21 CAPACITY AT BEP l/s See drg. nr. SE-963-000-P-44731
22 HEAD AT BEP m Water VENDOR DATA
CONSTRUCTION
23 DESIGN PRESSURE, MINIMUM bar(g) 10
24 DESIGN TEMPERATURE °C 120
25 TEST PRESSURE bar(g) ACCORDING TO STANDARD
26 NOZZLES FLANGE TYPE BS EN 1092-1
27 NOZZLES RATING PN16
28 NOZZLES FACING 11 RF B1
29 MAXIMUM SOLID PARTICLE SIZE mm 10
30 SUCTION NOZZLE SIZE in./mm N.A.
31 SUCTION NOZZLE POSITION END SUCTION
32 DISCHARGE NOZZLE SIZE in./mm VENDOR DATA
33 DISCHARGE NOZZLE POSITION VERTICAL
34 NUMBER OF STAGES VENDOR DATA
35 IMPELLER TYPE: OPEN/CLOSED/OVERHUNG/BETWEEN BRG. CLOSED
36 DIAMETER mm VENDOR DATA
37 RATED MAX / MIN mm VENDOR DATA
38 ROTATION (viewed from CPLG) CW/CCW VENDOR DATA
39 BEARING - TYPE RADIAL / TRUST RADIAL
40 LUBRICAT.: Ring Oil/Flood/Oil Mist/Flinger/Pressure Flood
41 RATED LIFE TIME MINIMUM hrs 200,000
42
43
44
45
46
47
48
49
50
51
52
*) All INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY.
C:\61400\Data sheets\T01\Attachment to Spec 3100 -data sheets incl list\Excel files\[SE_962_P_11282 Condensate Transfer Pump Rev T01.xls]Data sheet
Sultanate of Oman
Ministry of Transport Doc. Number: SE-962-P-11282 Sheet 2 of 2
& Communications Piping Class: AP01
CONDENSATE TRANSFER
Development of Muscat International Airport SUBMERSIBLE CENTRIFUGAL PUMP
MATERIALS
53 CASING / COVER AISI 316
54 IMPELLER AISI 316 / FIberglass reinforced nylon
55 SHAFT HIGH TENSILE STAINLESS STEEL
56 CASE WEAR RINGS REPLACEABLE LEAD-FREE BRONZE
57 IMPELLER WEAR RINGS LEAD-FREE BRONZE
58 SHAFT SLEEVE LEAD-FREE BRONZE
MECHANICAL SEALING REQUIREMENTS
59 TYPE VENDOR DATA
60 MANUFACTURER VENDOR DATA
61 MATERIAL CODE VENDOR DATA
ELECTRIC MOTOR AND TRANSMISSION
62 DESIGN, CONSTR., PERFORM., TESTING. STD. IEC OR NEMA
63 ENCLOSURE AND COOLING TYPE TEFC, IP 68
64 RATED POWER kW VENDOR DATA
65 POLE 4
66 RATED VOLTAGE / PHASE / FREQUENCY V/ph/Hz 415 / 3 / 50
67 RATED AMBIENT TEMPERATURE °C 50
68 INSULATION CLASS F
69 DESIGN MAX. TEMPERATURE RISE OF WINDING °C 50
70 TIME RATING NON-CONTINUOUS DUTY
71 MINIMUM ALLOWABLE NUMBER OF STARTS PER HOUR 25
72 SERVICE FACTOR (NEMA MOTOR) 1.15
73 SUITABLE FOR VFD (yes/no) N.A.
74 THERMISTORS (2 NOS. PER PHASE) (yes/no) YES
75 INSULATED NON-DRIVEN END BEARING (yes/no) NO
76 STARTING METHOD DOL
77 LOCKED ROTOR CURRENT (LRC) A VENDOR DATA
78 FULL LOAD CURRENT (FLC) A VENDOR DATA
79 MIN. EFFICIENCY AT 100% / 75% / 50% LOAD MINIMUM ACC. TO IEC 60034-30 ED.1
80 MIN. POWER FACTOR AT 100% / 75% / 50% LOAD 0.86 / 0.84 / 0.77
81 RATED SPEED rpm VENDOR DATA
82 DIRECTION OF ROTATION (ON PUMP COUPLING) VENDOR DATA
83 TRANSMISSION: DIRECT / GEAR / BELT DIRECT
84 COUPLING
85 MANUFACTURER VENDOR DATA
86 TYPE: SPACER / LIMITED END FLOAT HEAVY-DUTY FLEXIBLE SPACER
87 GUARD REMOVABLE
88 CABLE TYPE VENDOR DATA
STANDARDS AND SPECIFICATIONS
89 DESIGN CODE PUMP BS EN ISO 5199, BS EN 1092-2, ISO 1940
90 DESIGN CODE MOTOR EN/IEC 60034, IEC 60072, EN 50347
PROTECTIVE COATING
91 PROTECTIVE COATING N.A.
MOUNTING AND FIXATION
92
PUMP DIMENSIONS, PUMP and BASE (L x W) mm x mm VENDOR DATA
93 GUIDE BAR FOR LOWERING & LIFTING (Yes / No) YES,
94 FOUNDATION BOLTS (Yes / No) YES
95 INERTIA BASE (Yes / No) YES
96 FOOTPRINT mm x mm VENDOR DATA
97 SUPPORT Type INTEGRAL
98 PLINTH (Yes / No) NO
99 LIFTING CHAIN (Yes / No) YES
100
WEIGHTS
101 PUMP kg VENDOR DATA
102 BASE kg VENDOR DATA
103 ELECTRIC MOTOR kg VENDOR DATA
104 TOTAL kg VENDOR DATA
105 NOTES:
106
107
108
109
*) All INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY.
C:\61400\Data sheets\T01\Attachment to Spec 3100 -data sheets incl list\Excel files\[SE_962_P_11282 Condensate Transfer Pump Rev T01.xls]Data sheet
Sultanate of Oman
DATA SHEET
SPECIAL PIPING PART
VENT AND DRAIN RING
REQ./P.O. NO.
CONTRACT NO.
T01 Issued for Review 31.12.2008 PZ TNA STJ NIER MANUFACT. & MODEL NO. *)
2 SERVICE General
5 INSTALLATION / LOCATION INDOOR, BELOW GROUND
8
9
12 NOMINAL SIZE REFER TO PURCHASE ORDER
14 FACE TO FACE DIMENSIONS See sketch Page 2
15 FACING OF RING BS EN 1092-1, Type 11, RF B1
17 DESIGN TEMPERATURE (deg C) -10 /85
20 VENT AND DRAIN CONNECTION SIZE DN 25
21 DRAIN AND VENT VALVE Ref. AL-905-P-11245
22
23
25 BODY ASTM A105 / BS1503 Gr. 221-490
26 NIPPLES ASTM A106 Gr.B / BS3602 Gr. HFS410
27
28
29
30
31
34 OTHER TESTING MPI ON BODY
36
38 MATERIALS 3.1
40
41
42 NOTES
43
44 Purchase Order will specify if both vent and drain connections are required.
45
Path: \\Ommufunc1\proj\61400\4_TEC\R_O_P_Equip._&_Utilities\13_Chilled_Water\06_AL_Specs\Data sheets\Dec 2008\[AL_905_P_11283 SPP Vent and drain ring Rev T01.xls]DSsht.1
Sultanate of Oman
Communications
Piping Class: ALL CLASSES
DATA SHEET
SPECIAL PIPING PART
VENT AND DRAIN RING
Notes:
1. OD to suit flange RF in accordance with BS EN 1092-1, Type 11 RF B1
2. ID to suit pipe.
3. Tag number shall hard stamped on ring body:
Tag number shall consist of: Nominal size, pipe material code (Piping Class designation) and fluid code
Example: DN100 ring in ductile iron Fire Fighting system 100-DI-FFW
Path: \\Ommufunc1\proj\61400\4_TEC\R_O_P_Equip._&_Utilities\13_Chilled_Water\06_AL_Specs\Data sheets\Dec 2008\[AL_905_P_11283 SPP Vent and drain ring Rev T01.xls]DSsht.1

SA-000-R-11131 - Rev T02 - 3100 - Piping Install - SP - Spec - Incl. App 5 - 31.01.2009

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SA-000-R-11131 - Rev T02 - 3100 - Piping Install - SP - Spec - Incl. App 5 - 31.01.2009

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Sultanate of Oman

Ministry of Transport and Communications

Doc. no. SA-000-R-11131

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

3105.6 Installation and execution 49

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P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

3100 Piping installations - Common

The systems to which this Specification applies are:

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

The limits of application are clearly marked on Piping and Instrumentation

The functional specification of piping systems related to the specific services

"Type approval" type approval is granted to a product that meets a

Type approval requirements exist for products as diverse

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

ASTM American Society for Testing and Materials

DGSAS Directorate General of Civil Aviation and Meteorology

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

PUR Polyurethane (foam)

International regulations, codes and standards where compliance is mandatory

• Sultanate of Oman. Ministry of Housing, Electricity and Water (MHEW).

Codes and Standards

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

API/IP 1540 Design, Construction, Operation and Maintenance of

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

BS EN 12266-1 Pressure tests, test procedures and acceptance criteria.

3101.5 Functional requirements and materials

The design of the aviation fuel system is based on API/IP 1540.

Valves, instrumentation, pumps, filters, etc. shall be mounted in the piping

Flanged joints in piping systems shall be installed to facilitate maintenance and

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

Piping Class Specifications and Service Limits

Branch connections for thermowells in steel piping shall be according to

If the valve is not manufactured in accordance with code specified by ASME

Valves shall be of anti-static design in accordance to BS EN 12266-2.

Wall pipe penetration seals

The seals shall be water tight.

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

The seals shall be installed in accordance with an installation procedure

Appendix 2 includes a typical arrangement of thermowell installation in steel

Thermowells shall be type approved.

Thermowell material shall be AISI316L or equivalent stainless steel. Pressure

Thermowells shall be filled with heat transfer paste as recommended by the

Sizes up to M12 or ½" shall be zinc electroplated.

Stainless steel bolts shall be PTFE coated.

An SPP shall be design approved or type approved.

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

3101.6 Installation and execution

Storage of piping materials

Storage of PE piping shall be in accordance with pipe manufacturer's

Storage of the pipes shall be arranged to facilitate the removal of individual

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

Every precaution shall be taken during construction to prevent foreign objects

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

It shall be t h e Contractor's responsibility to verify that the termination

These tolerances shall govern, if not otherwise stated on the Drawings.

Measurements falling outside the permitted tolerance bands shall be approved

Tolerances shall be considered separately, accumulation of tolerances will not

This section covers testing of piping spools and systems only.

Pneumatic Pressure Test

P:\61400\3_DOC\10_Tender_Doc\02_SA\CRN_55_MC 5_Civil & Building Works Salalah\Final\2009.01.31_Addendum 2\3.2

System Leak Test