Professional Documents
Culture Documents
Process Flow
Process Flow
Qatar's North Field is the world's largest natural gas field. It contains over 900 trillion cubic feet of
natural gas, about 15% of the global total. Two unmanned offshore platforms each operate 11 wells.
The gas flows through two pipelines to processing facilities at the onshore Ras Laffan industrial zone.
QUICK FACTS
Water and condensates are separated from the gas. Other components, such as sulphur, are also
removed and cleaned. The gas is then cooled and the natural gas liquids are removed via distillation.
The remaining pure natural gas (methane) flows to the gasification unit.
QUICK FACTS
1. The extracted sulphur is used for other purposes, such as producing fertilisers, in asphalt and
concrete.
2. The natural gas liquids are piped to Ras Laffan port and sold as chemical feedstocks and LPG fuel
for heating appliances and vehicles.
In the gasifier at around 2,200-2,650°F (1,400-1,600°C) the methane and oxygen are converted into a
mixture of hydrogen and carbon monoxide known as synthesis gas, or syngas.
QUICK FACTS
1. The reaction produces heat, which is recovered to produce steam for power.
The synthesis gas enters one of 24 reactors. Each reactor holds a large number of tubes containing a
Shell proprietary catalyst. The catalyst serves to speed up the chemical reaction in which the synthesis
gas is converted into long-chained waxy hydrocarbons and water.
QUICK FACTS
1. The catalyst consists of tiny granules, just millimetres long with microscopic holes, containing
minute metal particles. The total surface area of the microscopic holes in the catalyst granules
is more than eighteen times the surface area of Qatar.
2. The synthesis process generates a lot of heat, which is also used to produce steam that in turn
powers the GTL plant via steam turbines.
3. All water in the GTL process is purified and reused in the utilities system of the plant to
generate steam.
4. Placed end-to-end the tubes would stretch from Qatar to Japan.
The plant creates a range of products from natural gas that would otherwise be produced from oil.
Using another Shell proprietary catalyst, the long hydrocarbon molecules from the GTL reactor are
contacted with hydrogen and cut (cracked) into a range of smaller molecules of different length and
shape. Distillation separates out the products with different boiling points.
GTL PRODUCTS
Pure oxygen for the gasification process is extracted from the air through eight vast air separation
units. Air is cooled to liquefy the oxygen and nitrogen. Distillation separates out oxygen in a “cold
box” – like an icebox, this helps to maintain the low temperature that is required to separate the
oxygen.
QUICK FACTS
Part B
Residual heat from various steps of the process makes steam that helps drive large compressors.
QUICK FACTS
1. Around 8,000 tonnes of steam are generated and distributed each hour.
The plant does not draw on any water from Qatar’s resources. It reuses process water as cooling water
and to generate steam for power.
QUICK FACTS
1. Water passes though filters with openings 200,000 times thinner than a human hair.