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Ma-3643 (Rev. 0) - Control Panel For Goggle Valve ND 2135 MM
Ma-3643 (Rev. 0) - Control Panel For Goggle Valve ND 2135 MM
CUSTOMER
2 TECHNICAL SPECIFICATION 02 OF 15
7 TERMINAL DRAWING 11 OF 15
8 BILL OF MATERIAL 12 OF 15
5
8 TITLE : INDEX DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
FOURESS ENGINEERING (I) LTD. PANEL : C. P. for Open Type Goggle Valve ND 2135 mm
PROJECT :
CHD BY : RYN DT. DRG.NO. MA-3643
C-2, MIDC : PAITHAN, DIST : AURANGABAD CUST : M/S.Durgapur Steel Plant. APPD BY : DT. SHEET 01 OF 15 R0 29.09.17
1 2 3 4 5 6 7 8 9 10 11
8 TITLE : TECHNICAL SPECIFICATIONS DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
FOURESS ENGINEERING (I) LTD. PANEL : C. P. for Open Type Goggle Valve ND 2135 mm
PROJECT :
CHD BY : RYN DT. DRG.NO. MA-3643
C-2, MIDC : PAITHAN, DIST : AURANGABAD CUST : M/S.Durgapur Steel Plant. APPD BY : DT. SHEET 02 OF 15 R0 29.09.17
1 2 3 4 5 6 7 8 9 10 11
LEGEND DETAILS
1 CONTROL PANEL FOR OPEN TYPE GOGGLE VALVE (ND-1800)
01 L1 CONTROL ON INDICATION (G) - LED TYPE
02 L2 AUTO ON INDICATION (R) - LED TYPE
03 L3 MANUAL ON INDICATION (R) - LED TYPE
04 L4 HYD.MOTOR ON INDICATION (R) - LED TYPE
05 L5 HYD.MOTOR OFF INDICATION (G) - LED TYPE
06 L6 HYD.MOTOR O/L TRIP INDICATION (A) - LED TYPE
2
07 L7 VALVE OPEN INDICATION (R) - LED TYPE
08 L8 VALVE CLOSE INDICATION (G) - LED TYPE
09 L9 VALVE DECLAMP INDICATION (G) - LED TYPE
L1 L2 L3 L7 L8 L9 L11
10 L10 VALVE CLAMPED INDICATION (R) - LED TYPE
L4 L5 L6 PB4 PB5 L10 L12
11 L11 TRAVEL MOTOR O/L TRIP INDICATION (A) - LED TYPE
PB2 PB1 PB3 L13
12 L12 TRAVEL MOTOR ON INDICATION (G) - LED TYPE
3
SW1 SW2 SW3 13 L13 TRAVEL MOTOR JAMMED INDICATION (A) - LED TYPE
EQUIPMENT ON
INNER DOOR
14 PB3 VALVE STOP PUSH BUTTON MASHR1OM
HEAD STAYPUT TYPE (R)
1000
15 PB4 VALVE OPEN P.B. (R)
16 PB5 VALVE CLOSE P.B. (G)
17 PB1 HYD.MOTOR STOP PUSH BUTTON MUSHROOM
4 HEAD STAYPUT TYPE(R)
I/C MCCB 32A 18 PB2 HYD.MOTOR START P.B. (G)
19 SW1 AUTO/MANUAL SEL. SW. FOR HYD. MOTOR
450
325
700 350
6 FRONT VIEW SIDE VIEW
TRF
325
30
PVC 30 X 60
MPCB1 MPCB2
MCB1 2 3 4 K1 K2 K3 K4 K3A K3B
A1 A1 A1 A1 A1 A1
152
SMPS
A2 A2 A2 A2 A2 A2
30
PVC 30 X 60
C1 K5 K6 K9 K10 K11 K12 AX1 AX2 TM1
A1 A1 A1 A1 A1 A1 A1 A1
140
A2 A2 A2 A2 A2 A2 A2 A2
30
PVC 30 X 60
5
468
8 TITLE : COMPONENT MOUNTING PLAT LAYOUT DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
1
MCCB
32A,TP
3WIRE 50HZ 415V AC
32A WIRE BUS
TP.1 R1
6 Sqmm
TP.2 Y1
2 TP.3 B1
1.5 Sq.mm 4 Sq.mm 4 Sq.mm
TP.4
1 3 5 1 3 5
1 3
MCB1 MPCB1 MPCB2
6A,DP 10-16A 9-12.5A
RELAY RELAY
3 2 FUNCTION FUNCTION
4
2 4 6 2 4 6
415V
TRF
500VA
4 240 V C1 C2 C3
32A
32A 32A
MECH.INT.LOCK
1 3 1 3
MCB2
5 4A,DP
MCB3
4A,DP
2 4 2 4
POWER
SUPPLY
UNIT
5A
6
+
- -VE
TP. 6 7 8 TP. 9 10 11
+VE
1 3
MCB4
4A,DP
2 4 ACTUATOR TRAVEL
7 HYDRAULIC P/P.
MOTOR 5 KW
C D MOTOR 10HP
A B (NOMINAL CURRENT-10.8A)
24V DC CONTROL
240 V AC TO
SUPPLY FOR
CONTROL SUPPLY
SOLENOID VALVE &
PROXIMITY SWITCH
8 TITLE : POWER CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
1
HYDRAULIC MOTOR
K12
C1 A1
A2
T1.8
8 TITLE : CONTROL CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
1
PB3 VALVE
MPCB2 95 MPCB2 97 K10 13 T3.21
(L) STOP
2 98
96 14
T1.1 BLINKER
LCB T3.17
MPCB2 74
VALVE
2 PB3A T3.22
STOP
(S/C) 73
T1.2 TH1.
T5.13
2 T3.18
TO PLC F/B.
B1 B2
VALVE A/M 1 A M
SW2 T3.7 T3.3
SEL.SWITCH T5.14
A1 A2
C2 13 C3 13 OTS CTS
3 SW3
VALVE L/R 1 14 14 (A) (A)
SEL.SWITCH
R (PANEL) A2 A1 L(LCB) K6 13 K5 13 K3 13
T5.18 T3.8 T3.4
PLC/DCS 14 14 14
1
VO VC
LCB T2.3 MCB5
6A,DP
3 3 K5 63 K6 63
PB4 PB4A PB5A 2
PB5
4 T5.16 T5.17 VALVE VALVE
VALVE
OPEN
VALVE
CLOSE
OPEN CLOSE 64 64
4 4
(R) (G) T2.19
T2.4 T2.5
T3.5 T3.1
OTS CTS
(DOL) (DSR)
T3.13 T3.9 (A) (A)
OLS CLS
5 (WOL) (WSR)
T3.6 T3.2 T2.20
(A) (A)
T3.14 T3.10
3
C3 21 C2 21
EXT. EXT. T5.21
INT. T5.19
INT. 22 22 T2.10 T2.11
T5.20 T5.22 4
K6 21 21
6 K5
22 22 A1 A1
K10 C2 C3 K11
K5 K6 A2 A2
MECH I/L
FOR VALVE FOR VALVE TRAVEL MOTOR VALVE OPEN VALVE CLOSE TRAVEL MOTOR TRAVEL MOTOR ON TRAVEL MOTOR SPACE
OPEN CMD. CLOSE CMD. OVERLOAD TRAVEL MOTOR OVERLOAD JAMMED HEATER
13 14 (0.5) 13 14 (0.6) 13 14 13 14
(0.8) 1 2 1 2 (8.6)
7 21 22 (0.5) 21 22 (0.3) 21 22 (5.7) (5.9) 21 22
3 4 3 4
31 32 (5.7) (5.9) 31 32
31 32 (10.6) 31 32 (10.6) 5 6 5 6
43 44 (5.7) (5.10) 43 44
43 44 (10.3) 43 44 T1.42 43
(10.4) 13 14 13 14
(0.9)
53 54 53 54
21 22 21 22
63 64 (0.7) 63 64 (0.7) (0.6)
(0.8) 31 32 31 32
73 74 73 74
T1.32 33 T1.34 35 43 44 43 44
83 84 83 84 (6.4) T1.38 39 T1.38 39
(6.4)
8 TITLE : CONTROL CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
2
13 15 43 43 43 53 13
K4 TM1 K1 K2 K3 K9 K11
14 18 44 44 44 54 14
LCB
TM1 A1 K9
6
A2
T2.13
ON DELAY
30 SEC.
TRAVEL MOTOR TRAVEL MOTOR
VALVE CLAMP VALVE OPEN VALVE CLOSE VALVE DECLAMP VALVE CLAMP JAMMED VALVE OPEN VALVE CLOSE VALVE DECLAMP VALVE CLAMP JAMMED
7
15 18 (0.3) 13 14 (0.6)
16 21 22
(10.5)
31 32 (6.4)
43 44
8 TITLE : CONTROL CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
FOURESS ENGINEERING (I) LTD. PANEL : C. P. for Open Type Goggle Valve ND 2135 mm
PROJECT :
CHD BY : RYN DT. DRG.NO. MA-3643
C-2, MIDC : PAITHAN, DIST : AURANGABAD CUST : M/S.Durgapur Steel Plant. APPD BY : DT. SHEET 08 OF 15 R0 29.09.17
1 2 3 4 5 6 7 8 9 10 11
K3A 9
VALVE VALVE
5
VALVE
3 PXS1 VALVE OPEN PXS2 VALVE CLOSE PXS3 DECLAMP1 PXS4 DECLAMP2 PXS5 CLAMP
K3B 9
T4.2 T4.4 T4.6 T4.8 T4.10
5
K1 13 K2 13 K3A 13 K3B 13 K4 13 K3 13
6
14 14 14 14 14 14
VALVE OPEN VALVE CLOSE VALVE DECLAMP-1 VALVE DECLAMP-2 VALVE CLAMP VALVE DECLAMP
9 5 (8.3) 9 5 (8.4) 9 5 (9.9) 9 5 (9.9) 9 5 (8.2) 9 5 (8.5)
7 1 1 1 1 1 1
10 6 (10.5) 10 6 (10.6) 10 6 10 6 10 6 10 6 (7.6)
2 2 2 2 2 2
11 7 (11.7) T1.26 11 7 (11.7) 11 7 11 7 T1.30 11 7 (11.7) T1.28
11 7 (11.7)
T1.24
3 3 3 3 3 3
12 8 12 8 12 8 12 8 12 8 12 8
4 4 4 4 4 4
8 TITLE : CONTROL CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
FOURESS ENGINEERING (I) LTD. PANEL : C. P. for Open Type Goggle Valve ND 2135 mm
PROJECT :
CHD BY : RYN DT. DRG.NO. MA-3643
C-2, MIDC : PAITHAN, DIST : AURANGABAD CUST : M/S.Durgapur Steel Plant. APPD BY : DT. SHEET 09 OF 15 R0 29.09.17
1 2 3 4 5 6 7 8 9 10 11
K5 31
32
2 K5 43 K6 43
K6 31
44 44
32
3 K1 10 K2 10
6 6
21
K9
22
T6.1 T6.3
SV1 SV2
6
T6.2 T6.4
8 TITLE : CONTROL CIRCUIT DIAGRAM DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
M M
R Y B E
HYDRAULIC POWER ACTUATOR
2 WIRE, 50 HZ., 415V AC PACK MOTOR 10 HP TRAVEL
MOTOR 5KW
CONTROL TERMINALS
T1. T2.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CST2.5 CST2.5
FIELD FIELD
JB JB
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13
3
PB1A PB2A L4A L5A L6A PB4A PB5A L7A L8A L9A L10A L11A L12A L13A
DECLAMP
MOTOR O/L
CLOSE
CLOSE
ON
MOTOR ON
VALVE
VALVE
PB3A VALVE
VALVE
VALVE
OFF TRIP
CLAMP
TRAVEL
JAMMED
TRAVEL
MOTOR
OPEN
OPEN
VALVE
VALVE
STOP START STOP
TRAVEL
LCB FOR HYD. P/P LCB FOR VALVE
4
T3. T4. 24 VDC
CST2.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 CST2.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14
FIELD FIELD T6
JB JB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35 36 37 38 1 2 3 4 5 6
5
SV1 SV2
SPARE SPARE
TH(A) SPACE BLINKER
TSC1 (A) TSO1 (A) LSC1 (A) LSO1 (A) HEATER PXS1 PXS2 PXS3 PXS4 PXS5
SOL.FOR SOL.FOR
VALVE VALVE VALVE VALVE VALVE VALVE VALVE
ACTUATOR OPEN CLOSE DECLAMP1 DECLAMP2 CLAMP DECLAMP CLAMP
HYD.P/P. SOLENOID VALVES
6
T5.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
7 CST2.5
TRAVEL MOTOR O/L
HYD.MOTOR STOP
VALVE DECLAMP
HYD.MOTOR ON
VALVE OPENING
VALVE CLOSING
HYD.MOTOR O/L
SELECTED
VALVE CLAMP
FUTURE I/L
AUTO
VO VC SPARE
VALVE VALVE
OPEN CLOSE PROVISION FOR
TRIP
TRIP
8 TITLE : BILL OF MATERIAL DRN BY : Manalee DT. 29.09.17 W.O.NO. 2346-5085 REV. DATE REMARK
FOURESS ENGINEERING (I) LTD. PANEL : C. P. for Open Type Goggle Valve ND 2135 mm
PROJECT :
CHD BY : RYN DT. DRG.NO. MA-3643
C-2, MIDC : PAITHAN, DIST : AURANGABAD CUST : M/S.Durgapur Steel Plant. APPD BY : DT. SHEET 12 OF 15 R0 29.09.17
1 2 3 4 5 6 7 8 9 10 11
VALVE
STOP
VALVE
OPEN
VALVE
CLOSE
VALVE
OPEN
VALVE
CLOSE
VALVE
DECLAMP
VALVE
CLAMP
TRAVEL
MOTOR
TRAVEL TRAVEL
MOTOR MOTOR
COMMON BILL OF MATERIAL OF LCB FOR VALVE
O/L ON JAMMED
PB3A PB4A PB5A L7A L8A L9A L10A L11A L12A L13A CKT.DEG. DESCRIPTION MAKE QTY.
(R) (R) (G) SPARE
(G) (R) (A) (R) (A)
(R) (G) PB3A VALVE STOP P.B.MASHROOM HEAD STAYPUT TYPE (R) WIT H 1NC SIEMENS / TEKNIC 1 NO
2 TX1.
PB4A VALVE OPEN P.B. (R) WITH 1 NO SIEMENS / TEKNIC 1 NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PB5A VALVE CLOSE P.B. (G) WITH 1 NO SIEMENS / TEKNIC 1 NO
L7A VALVE OPEN INDICATION (R) SIEMENS / TEKNIC 1 NO
PANEL
L8A VALVE CLOSE INDICATION (G) SIEMENS / TEKNIC 1 NO
TERMINAL DRAWING OF LCB FOR HYD. P/P BILL OF MATERIAL OF LCB FOR HYD.P/P.
PB1A HYD.MOTOR STOP P.B. MASHROOM HEAD STAYPUT TYPE (R) WITH 1 NC SIEMENS/TEKINIC 1 NO
STOP START ON OFF O/L COMMON
2 PB2A HYD.MOTOR START P.B. (G) WITH WITH 1 NO SIEMENS/TEKINIC 1 NO
PB1A PB2A L4A L5A L6A
L4A HYD.MOTOR ON INDICATION (R) SIEMENS/TEKINIC 1 NO
3
PANEL
T2. 1 2 3 4 5 6 7 8 9 10 11 12
CST2.5
SPARE
HYD.MOTOR
4