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Orientation Report: Supertech Autoparts (PVT) LTD
Orientation Report: Supertech Autoparts (PVT) LTD
Orientation Report: Supertech Autoparts (PVT) LTD
ORIENTATION REPORT
Submitted by:
Submitted to:
HR Department
Date: 27-May-2017
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SuperTech Autoparts (Pvt) Ltd
Acknowledgement:
I first thankful to Almighty Allah who gave me
the chance to motivate my career in this
organization where the orientation plan is to be
implemented by me in a best efficient way like
to consider the motive of Organization
Development to Self Development. I also
thankful to our respective Directors, HOD
Production and all Management Staff personnel
of Production Department, for their kind
support in completion of my orientation
program and I am also thankful to all front line
technical workers who share their honorable
experience with me.
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SuperTech Autoparts (Pvt) Ltd
Contents
1. Introduction…………………………………………………………………………………….4
2. Maintenance/Engineering Department……………………………………………5
3. Handle Department…………………………………………………………………………5
4. Nipple Department………………………………………………………………………….6
5. Rim Department………………………………………………………………………………6
6. Muffler/Press Shop………………………………………………………………………….7
8. Spokes Department……………………………………………………………………..8
9. QA Department………………………………………………………………………………9
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SuperTech Autoparts (Pvt) Ltd
1. Introduction:
Super Tech Auto parts (Pvt) Ltd was established in 1982, we are the pioneer and
leading manufacturer of motorcycle components, we have been supplying our
"Totally in-house manufactured products" to all Japanese OEM as well as all
Chinese brand motorcycle manufacturers in Pakistan.
The Super Tech Auto parts (Pvt) Ltd is famous for manufacturing Phillip type
spoke nipple & butted type spoke. None other than the super tech has the
technology and the capability in Pakistan to produce such quality products. The
latest and high tech Spoke and Nipple manufacturing units are imported from
Sankyo Japan and Amba Germany to give the finest value and satisfaction to the
customers. .
We have a track record for the last ten years of Steel rim wheel of several types
suited to the wide range of customer Demand produced on sophisticated
machines with state of the art technology.
We produce muffler of different sizes to meet the demand of local market and
have fully developed in-house capability of managing the entire manufacturing
process with acute precise and quality
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SuperTech Autoparts (Pvt) Ltd
2. Maintenance/Engineering Department:
Maintenance/ Engineering is the discipline and profession of
applying engineering concepts for the optimization of equipment, procedures,
and departmental budgets to achieve better maintainability, reliability, and
availability of equipment.
Here I learned several main processes which are part of this department.
Work order
Daily break down chart
Machine history card
Preventive maintenance scheduled
3. Handle Department:
In this department I have learned different process of Handle manufacturing
There are different sizes of checking fixtures for different products (OEM)
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SuperTech Autoparts (Pvt) Ltd
4. Nipple Department
Nipples are manufacture by using COIL.
This COIL comes in different sizes (5mm, 5.8mm, and 6.5mm).This Coil is Low
carbon material.
Forging
(Head making in square shape)
Drying (Then it moves to dryer)
Nipple Machine
Chamfering Countering Drilling Taping Drying
Dispatch for Auto platting
5. Rim Department
The Rim is the "outer edge of a wheel, holding the tire". It makes up the outer
circular design of the wheel on which the inside edge of the tire is mounted on
vehicles such as automobiles. Following are the Process of Rim manufacturing:
Forming(Seam welding)
Cutting
Butt welding(Joint welding)
Deburring(Slag removal)
Grinding
Truing(Rim alignment)
Polishing(Three sides joint)
Final polishing
Blanking, Piercing
Dispatch for Auto platting
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SuperTech Autoparts (Pvt) Ltd
6. Muffler/Press Shop:
A muffler (silencer) is a device for decreasing the amount of noise emitted by
the exhaust of an internal combustion engine. Following are the process of
muffler manufacturing and press shop which I have observed
Where Rims, Handle and Muffler made from Chrome plating and Nipples,
Spokes made from Zinc Platting.
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SuperTech Autoparts (Pvt) Ltd
8. Spokes Department
A spoke is one of some number of rods radiating from the center of
a wheel (the hub where the axle connects), connecting the hub with the round
traction surface.
Here I have learned 2 types of Spokes
Straight
Swaged
Coil is used for manufacturing of Spokes,There are three types of Coils
Imported(Honda Taiwan)
Pak Wire (Thayan International)
Armaz Wire(Chandana International)
Types of Wire Dia:
4.0mm, 3.5mm, 3.2mm, 2.9mm, 2.6mm
Product name: Example: (A9*159.0) (B10*160.0)
Where A is straight wire, 9 is Diameter and 159 is Total length
Where B is swaged wire, 10 is Diameter and 160 is Total length
Process of Spoke Manufacturing:
Straightening (Where wire is straight)
Heading Cutting
Bending Heading
Threading Bending
Threading
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SuperTech Autoparts (Pvt) Ltd
9. QA Department
Quality assurance (QA) is a way of preventing mistakes or defects in
manufactured products and avoiding problems when delivering solutions or
services to customers; which ISO 9000 defines as "part of quality
management focused on providing confidence that quality requirements will be
fulfilled". This defect prevention in quality assurance differs subtly from defect
detection and rejection in quality control, and has been referred to as a shift
left as it focuses on quality earlier in the process.
Function:
Main function of QA is to insured the quality of goods received from vendors.
Steps involve in Quality Assurance are as follows;
1. Incoming materials inspection
2. Materials are to be inspected according to specified requirements
3. Collect Inspection data on record
4. All conformed materials are label
5. Conformance are transferred to storage for stock
6. Non-conformal materials are to be labeled and relocated to rejection area for
isolation until return.
Here QA assure the quality of Rims, Muffler, Nipples, Handles and Spokes
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SuperTech Autoparts (Pvt) Ltd
An effective administrator should have the ability:
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