(A GOVERNWENT OF INDIA ENTERPRISE ) W ANDREW YULE & COMPANY LIMITED 2ndrewyale.com ENGINEERING DIVISION OUR REF.: ENGIKWISKRIDGMIQC- 10585, DATE : 27.03.2018 DYNAMIC BALANCING CERTIFICATE CLIENTS NAME ‘ACCOUNT CLIENT'S P.O. NO. & DATE WORK ORDER NUMBER FAN DIAMETER & TYPE FAN APPLICATION FAN. NUMBER TATA STEEL TATA STEEL + 2100509064700 OT. 02.01.2018, a7188s + 2520MM. DIA. S1F8B.24 DE-DUSTING LD. FAN D.FAN +: 03018 RUNNER NO. : 23252 Tis is to Certify that the above Runner has been Balanced Dynamically using 2 Ton Make: ABRO Model No. 285/10 “Ton Make:ABRO ModolH-7K /24 Ton Mako : ABRO Model No. H-15K Herd Bearing Dynamie Balancing Machine and ie within the tints stated below Balancing REM ‘Shaft used Residual Unbalance Residual Unbalance Residual Unbalence +: 200 + ORIGINAL LehPlane : 23 Gms, atradus 1240 mm, RightPiane: 19 Gms. atragius 1240 mm. Static ms, ‘The above figures are wihin ISO : 1840 (VDI 2060) Quality rade @25 Permissible Restiual Unbalance (Couple) 70 Gms. Per side Permissble Residual Unbaiance (Static) Gms. Per sideYULE & COMPANY 1 LIMITED EEE eV OF INDIA ENTERPRISE) ENGINEERING DIVISION. KALYAN! WORKS REPORT NO. ENGIKWIMP171585!2520001 DATE: 24.03.2018 FANDIA ZEON DIA. SIFSB-24 DEDUSTING PONO. FrOUSOSOSATIOD OT. 0207-2018 1.0. FAN 771588, 03018 3052 CUENTSNAWE | TATA STEEL _ TATA STEEL OFF HANDING [RH oescnion onnwncomeson si L cua omen QTY: 1-0FF _DRG.NO.: est FANNO, WPELLER NO. impeler ia, © Out Se da 2520 & 2570 7590 & 25102572 Seal Ring inside cia. ah RE TO Nos. TNs. Right and ight hand et: Tem ink 15-2062 E460 ‘heat, Seal ring & Blade = 10rnm. th Piate Thick & Wateial Back Sheet ‘Cone Sheet & Seal Ring: Bath al Blade Senn a Hub Dise Hub Dise 48mm. tk, 18:2062 6360 NOT TEST: Pale Phy, Chm. UT TROME Se0.V, SA-485 & SA 578 Repo enclosed LPT of Back Sheet, Cone Sheet, [ASME Sec Vl,Divn-1, Prooodure-AY-POS Report enclosed Seal Ring 8 Blade jonts Report enclosed Radiography Weld Joints [ASME Seoc.VI, ON-1 | stress Relewng 03 720 SHAFT GiV: TOFF _ORGNO:: KS528/2 Fi] Bearing Journal Dia L268 LOX) oomm. Loc: FOO, Loo. 22 00min, NowLoe 400mm, Non-Lo | Gouping Journal Diameter 96min. 96mm. | Se TB | Bearing CRS distance between Loc. ToommBG- C8 Hoon Be, Os. & Non-Loc. Bearing BrOMM, TOM. width= 25 Width = 25 i eng of Shaft Depth=9 Dept = 9 Length = 125 Length = 125 Beate teBe eee eee wd 2002 *001T +002 [0.00 +001 +002 _ (40.00 +0.02 02 70.02 [+000 +0.02 +092 "ee 0,000.01 +001 +0.00 ae te —npaler Fitment Journal 7-00, Berg. Journal Heawont wereREPORTNO. : ENGIKWI7158S2520/STATICION DATE: 22.08.2018 FAN DIA. 2520MM. DIA. Si FSB-24 DE- P.O.NO. ete erat DT. 02.01.2018 DUSTING | 1D. FAN, ‘W.O. NO. 171588 CLIENT'S TATA STEEL NAME, FANNO. | 03018 “ACCOUNT ___| TATA STEEL IMPELLER NO. 3252. “QUANTITY | 4-OFF HANDING | RH = oescremion —aaimonvcnsanwn | ACUALDMEREON MH 7.0 CASING Perrier GIYSTORF BRGNO: KS526I4 FA] Gasing arop Paight aT meat Discharge opening VS. ae “Te , 552 1460 US IRE ETAL IS scarge opening WS iets Discharge Flange hole ‘details. 421. Crs+ 1 rs HOEQP +121 Crs. 4122 Crs 390 Crs./3 EQP + 122 Crs. OK LL with 3418 dia, hole 14 | Casing foundation hole ‘As per drawing OK |e Boel eee 20 SIDE DU ‘QTY: 1-0FF DRGNO.: K-8528/4 y2 fr Duct Grop height. aT a ETT ie opening 1S 2650 X 660 VS —FEGOT2B6 K B50IB62 US Z| at opening Tange & companion fange ECR UCR MMEGE TEC. | details. TH7 Gres eu6 CR BEOE LTC OK ‘with 58 - 18 Dia. ‘hole Sie aot “3000 Grs. X 300 Crs. with 4 nos, slotted 3000 Ors. X 300/801 Crs. with hole for M24 bolt __| dno. slotted hole for M24 bot 30 SUCTION EYE ‘QTY: 1-OFF Sno: 5528/4 Si | Suction Eye opening dia 1696 7696/1688 37 | Saston Eye tango detals e2Teoa hoeon TEORCO. | %- 18 Dia. hole on te 4780/1781 P.CD. FI_| Suclion Eye Tip Dia. 1304 i 1301/1302 40 ACTUATOR BASE QTY: 1-OFF DRGNO.: KSF-2686 Fatuator holding HO. 76 GS KG Ore wih 411 Dia. hole TaiTT Crs. XBT Cs with 411 Dia. Foundation hole TBH Crs. K 150 OFS. with 4 — 18 da, hole {e011 Crs. airs Gs. eee win 4= 18 di hole S| Overal Height 182 50 INBOARD 8 OUT-SOARI NOK 25 Bearing Housing Woidng hale Foundation ole Overall height. se —— $30 Gre, X 300 CFs. with 5-96 Dia. hole 152062250 An Gre. X 1201 CS. with 4 — 28 Dia. hole aos Cre. X 3001901 Crs. with 5 — 36 Dia. hole __ANDREW YULE & COMPANY LIMITED {A COVT. OF INDIA ENTERPRISE) ENGINEERING DIVISION, KALYAN! WORKS REPORT NO. : ENGIKWI'7158S/2520/STATICION DATE ; 22.08.2018 0 INLET EXPANSION JOINT QTY: OFF with 6 36 Dia. hole FAN DIA. 2520MM. DIA. SI FSB-24 DE- P.O.NO. 7100509064/100 DT. 02.01.2018 71 DUSTING I.D. FAN, ‘W.O. NO. 171588 ‘CLIENT'S. TATA STEEL NAME FAN NO. 03018 ACCOUNT TATA STEEL TWPELLERNO. | 23252 ‘QUANTITY 4-OFF [HANDING TRH = in DESCRIPTION DRAWING DIMENSION IN MIMI ACTUALDIMENSION IN MMI 6.0 COUPLING GUARD ‘QTY: 1-OFF DRG.NO.: KSF-2633 a 34 | Foundation GOOG KBD Crs. witht ~ 12018 hole S005D1 Crs, X 280/280 Cs. with 4-12 Dia. hole 62 | Drop height 25 ‘274275 63 | Sie 560 X330 OK | ea | Material 18: 1079 OK 7.0 MOTOR BASE ‘QTY: 1-OFF ‘DRG.NO.: K-5528/5 71 _| Motor holding hole 710 Crs., 800 Crs. X 686 Crs. 710 Grs., 800 Crs. X 886/687 Crs. with 6 35 Dia. hole with 6 - 35 Dia. hole 72_| Overall height 270 OK “| 73] Motor Base foundation hole = Gs KG Gre, wih 6-35 Dia hole | 1000001 Gs 688987 Crs huis INSPECTOR BT inlet opening WS (LxW) 2550 X 850 US 5BOIISSD X B50I8S2 VS BD | Wet both Flange hole deta: 716 0rs+ 2004 CS MOEQP + 118.Crs. 117 Crs.* 696 Crs/6 EQP + 117 Crs. OK with 58 - 18 Dia. hole $3 | Overall height. 120 OK 3.0 DISCHARGE EXPANSION ‘JOINT (METALLIC) = QTY: 41-0FF 3A Discharge opening VS (LxW) 562 X 1460 US SBDIGEA K 1460462. IS 0.2 | Discharge opening Fiange Getails. 721 crs.* 1300 Crs/10 EQP + 121 Crs. (beth end) 422 Crs.+ 390 Crs/3 EQP + 122 Crs. OK with 34 - 18 dia. hole 33 | Overall height 120 OK | 00" NCET BVG DANPER ary GOFF ORONO K-SS256 | 40.1 | Discharge opening WS (LxW) 2550 X 850 WS 2550/2552 X 850/852 WS 702 | Discharge opaning Flange deals. 718 Crs 2004 Crs AO EGP + 118 Crs. (both end) 417 Crs.+ 696 ‘Crs./6 EQP + 117 Crs. OK with 58 — 18 Dia. hole FOS | Overal height WS {404 | Material 1S: 2062 £250 OKANDREW YULE & COMPANY LIMITED (A GOVT. OF INDIA ENTERPRISE) ENGINEERING DIVISION, KALYAN WORKS REPORT NO. : ENGIKWI17158S2520ISTATICIOt DATE : 22.08.2018 FAN DIA 2520MM. DIA. SI FS8-24 DE- | P.0.NO. 7100509064/100 DT. 02.01.2018 DUSTING LD. FAN W.0.NO. | 171585 CLIENT'S | TATA STEEL NAME FAN NO. 03018 ‘ACCOUNT | TATA STEEL IMPELLER NO. | 23252 QUANTITY | 1-OFF HANDING [RH ba DESCRIPTION DRAWING DIMENSION IN MIM [ACTUAL DIMENSION IN MIM 11.0 COUPLING GY: FOFF THA. | Coupling = Siie & Wake 0A MAKE WELLMAN WACOMA 200K WAKE: WELLWAN WACOMA Bore on Motor Side | 100mm. 00mm. Bore on Fan Side | 95mm. 26m. 72.0 BEARING HOUSING QTY: 2-0FF 721 | SRT Housing oom. Dia FOomm. Dia Housing Bore 180mm. 480mm, Housing Droop height 477mm ‘77mm. Foundation Hole 420 Crs. X 120 Crs. 26.5Dia. X4Nos.hole | 420 Crs. X 120 Crs, 26.5 Dia. X 4.Nos. ole 73.0 FOUNDATION BOLT 13.4 | M2OX3P K600 Lg Type-1 72 Nos. Hd. Casing & Side duct 132 | M30 X3.5P X750L9. Type TONos. Hel AFrame 13S | MDX 25P X300Lg Type-! “Nos. Hd. Actuator Base dsSTEEL AUT! YY OF INDIA LINITED SHAT STEEL LANT PLAN: RESEARCH & CONTROL LAB. ( MECHANICAL TESTING LAB. ) TEST CERTIFICATE FORHOT ROLLED MEDIUM AND HIGH TENSILE ‘STRUCTURAL STEEL Page tn 8202 zs sumLsvoR? . oN ROL yPeMiaaseeESS 28 GSDKOUKATA vonae 2 25,0820 (CVTRAL MARKETING ORGANIEATION SAL SALES QRDENNO. ‘00169003 (A FUR, NGO HOUSE DAN. posssecs ‘Wagon by Take No” = SeoRenatana0e: ‘roc ol Mlectres Bale Onigen Converter Continuous Cast la Sou “Temperature Cama Ring. comtenton $$ 2062 : 2071 380 BR ’ t sey at mail debe ao fly cnt tobe: 204 aioli Meera ropiien hae eed een ina nine chanel ering an rapectn eae ne HS erie rank ubince Nurs 0057534. note oo bmn f res sso: 211 dene sneha \ esr mestiers “Soap Se NSGeaNL MOPEATICS oii] Levert | Hoot no | eaten fxs [> ie coupe nora impact vaeegi om, pee | we | MA) ous aoe [on i a. jaw *¢ | eter nme nan Sadat fateh aed se ae aoe | aay La a aie 9006 rrassasiit = a dees = = is soos Tes ape specication © SATISEACTORY fol] oe | aoe a er ho (5 Slatetenelase an Tae aaet ae ; i REVIEWED ACCEPTED Quality Assurance & Inspection rare Yule & Co. Ll Engg. Division, Kalyani Works ‘old Poses Pous/ Salen Order 2 IF) Talal RQHBRLTO = 9 “The material sppliow voici oe saad elon ane waht alse 1 Roor Tempaalure as dennbin the specHeaL loli for Hab Bie \yr fxsa0 ale =e nite wlo - \z1s2S suiaeihes Alc. - Tats Slee——_— ‘Test Sensi Be 75% + 6 48. Energy: 4g, 5448. SUPPTESSION igre. | ENO. Page t of 1 SKB METALLURGICAL SERVICES ii See GOVT. REGD. ANALYTICAL TESTING LABORATORY Lab.Code No: SKB/ Off 1445, Dharmataia Road, Sakia, Howrah -6. niu) © : 91 (033) 2655-9696, 2655 6123, Fax : 2655-6734 Date of Testing : E-mail : skbmsskb@gmail.com 18/11/2016. NABL Accredited as per ISO /1EC 17025 05 Tested at tor Mechanical, NDT & Chemica Testing NABL CERTIFICATE NOS : TOSS, TO64O, 11478 0640 TC No: UT? 10K 18/1074 ULTRASONIC TEST REPORT Date: yarts2016 issued to Roto. : Andrew Yule & Co, Limited, Job.No. : QA10F/05{LabySKR/16-17 dt, 17.11. Plot-16 A & B, Blook-D, Drg.No | — Kalyani-741235, PO.No.: ——— Set = ‘quipmant: Make ie! MODSONIC EINSTEIN- E o Sl.No. THO (E2133-0799). Suriace Condon jg sotied. Linearity (4) 396 [OPE vin aa Search Unit Rel. Std. / Code « ngyye-6a-436M-10. 2.0 Witz, ta.26 een Normal. Fol Sta. Block *eaagarg. : Calibration : Full Scale : 9.490 mmm. Method & Technique : page Echo & Contact Scanning: Qyer the major Rt surface Acceptance Cite 9g ger sa, ‘Acceptable Material(s) Stamped Thus : Mitte. ¥1527. /¢ 2) 50 mm thi x 2200 x 3000 mm ig. Mk No: YI527A, ‘Size :3) 16 mmm tk x 2700 x 8500 mm ig. Mk No. ¥1525. ‘Size 4} 16 mm thk x 2700 x 8500 mm fg. Mi.No.” Y1525A, ‘Size <5) 20 men thk x 2700 x 8450 men fg. MkNo.: ¥1523. \ DESCRIPTIONS OBSERVATIONS REMARKS ‘Steet Plate. -5 Nes. Al the materiale are Sree fox All the eastertats are ‘Size -1} 50 mem th x 2200 x 0000 cam tg. | gross ieternal discontinuity. trasenieatty acceptable. “SKtMS' has made BEA endeavouretforts to provide accurate & reliable information. “SxbIs" te not responsible for any consequential loss owing to ay inadvertent errorfomission 25200] Faw vwfo“FISES Performed by witnessed by For SKB METALLURGICAL|SERVICES Level POde ASNT. UT= 1 ay Rev 1) RESUS RELATE TO JOR TESTED owed PY NDTAITIIS8) 2) ANY REPRODUCTION OF XEROX IN PART OF é Level M. Paul Pun ib NOT VALID UNLESS ATTESTED ( 2) NOLO COPY: (THREE) UT. Level 5 |BHILAI STEEL PLANT. > STEEL AUTHORITY OF INDIA LIMITED RESEARCH & CONTROL LAB. ( MECHANICAL TESTING LAB. ) & asa. "TEST CERTIFICATE FOR HOT ROLLED MEDIUM AND HIGH TENSILE ‘STRUCTURAL STEEL cureonsrsea age No: ot won 7s ay ROUNTUPUNIBORS5008 fo o20 aoxARO To.0ae 15092018 CCONTRAL MARKETING ORGANISATION SAL SALESOFDERNO 1100251002 CoM COMPLE MG ROAD BOKAROSTER CTY DAN 0435565 soxARO #27001 Wogonlo/TaterNo: NOROS31256287 Process of Manufacture Soecticaton: 182062:2011 E450BRCU | of | te cet hat ma eed ow fy eats (S 2 Fane we 1 1S 2062 : 201 T forgot peteaten eter) + Basle Onygan Converter Coninous Cas Killed Stet, 13621: 201+ coi sempoein se Mostra papers te pod wen ast ih he rool stn pac conan tho certain ras mee Nantr Chk. 0057594 ars dete ens! acho Mo [TEST RESULTS \ 7 secrionnonmat S26) MECHANICAL PROPEATIES =] “ack [mom [unoti| Hoste |nootes| vs [urs [xe (CHAFEY NOTCH) impact Values om | no | _mm wre [we [sesso | n |e Tw | ia |e 16 | 2550 | 9250 | 253208 3 | soa | 58 zz [eo |v | vo | os [or 490 | 057 23 pees ond Test as parspectation © SATISFACTORY Hosni] [CHEMICAL COMPOSITION (LADLE ANALYSIS) eT s Te Tan Ps [ow [ow [io [ow fimo Tm Pov fon | ce «|» -s|«|« Ps [x Pat cs ~ Iesasoel o.20 Leors Loose | x00 [osr Looz | 02s [eoors| wo Tae "GHOSE TOOTS fesazama| 30 sez'0 | ose-p'| seoro | oeta | e000 | eza-o | 5-0 | exo bse-sr sussecooet wereeozi] e9acsct 1 TOT SORE HOTS 7 jerxaua| x0 sete | or2°0 | sora sexo | so0'e | zzovo | revo | ero prover oeesaeoort szsoseuy oossscr | 7 TOT OT OTS jupzzm] x0 sexo | oreo | szora | veto sca-o | zzo-0 | x6-0 | exo pas osusacoort xeroser} oosssut | t RA | TET] OED] TOFS | ORO | TRA] TR TERET a | ae ex°0) |-0270) |-r0°0) |-£0°0)|s90°0) |ss0-0)| ost) | ez) 0% son saves soor | axze jean sx} aap | amo | ere | vee | as | aa | aoe | a> | xox | acre 2 uecto sams |-on mozve! “on asvo [waar WOPIRUAOFUT ISIIO F SUOPIeSHy foods "Ssyysedorg TesyuNpoN STEATEAY TEOTWOTD (equowexnbex worqeotstoeds Jo styeaep 203 Troz+zgox 02 a0J91 eseETA) SeourzeT03 austen Due TeuoTsueWTD / Supttoz prepwegs ey3 03 sutosuoo portddns TerreaeM SuL “ON ZPIO IO ON Jee / TTOD yoes ysuyeBe poaeorpUT ee ore 9S6P870-2/KD FON @SUBDTT SHZEN UOTIOTITITED STE WT pouTeqUCO UOTIDVdsuT puR Buyzes3 Jo ousyos ya YaTM souepzooDe UT peasey se yorpord oyy Jo serazedozd TeoqsAua / TeoueuDen pue uotarsoduoD TeopUsyD “TTOZ!z90z 02 BUITZUOO ATTNJ moToq PeqTIOSOp TepxoIwu aya 3eya AszazeD ON AtuBoow, POECTL ATHDOOH + Lusra e5L05N00E “ON RODWH YaWxTOX WM T2pr0s0s + “OW SDTAGY oNZaaTHS ynWwIOX ose He SOTe6y * “ON BIVOTaTZMID Esau on ters 9 ¥ osc # z90r sx aiwTa uN! RoTLazvogaa "YZWEIVR magus TWuntonuis wirsNsz MDIg GNe AATaaM CATION Zoe 1 eaeoTg T3709 as9% WIGNI ‘ANVHYYYHE ‘TOOLZ8 - ALIO gals CvWNOE ) ase1a "1518 oxvioa ) <@LINIT YIGNI dO ALTHORLON TAarSRIS ENGINEERS PVT. LTD. PE Regd. Office NABL Accreditated Laboratory in NDT Discipline 265A, B.T. Road, Manashi Apartment ‘RY-OT-MT-PT-UTG Opp. Baranagar PS. Kolata- 700 036 India er Scope: hToR Tee soREscOFe Phone2557 2793 | 2556 4669, Fax: 91-53-2557 2784 iA ARONESS SURVEY Ermail : repindt@cal.vsnl.net.in @ risengineerspvtltd @gmail.com ALLOVANALYSIS Pu) Webster wnmitelncticom —@ CINNO~ US1009WB1Se4PTCD4068S sorupveus geaces Radiography Test Certificate BARC REG. NO.: IR-ER-089 _ Paget oft Test Certificate No: REPL/AYCL/RT-07/2018 Date: 21.03.2018 ‘Camera used | Delta - 860 = neme a edaress ot | ws andrew Yule & Compary Las Bi, 018336 Cistomer Eroinesing Dvsion source wea |e or | Kalyani Works. | Strength 173d Seething b7 actin " Lead Seren | 0.1mm [both] customer Ref no | Telephone Message Percrsreer | crm Wie Technique SWST | Radiography Test of Impeller. Date of test | 20.03.2018 | Trpater 2820 | Gp sD sro ea Details of job | Impeller No:~ 23252 | saben 171588111 exqosure | 3s | Grose 3 | Pate Tikes 16 mm Devecpag — | ihenratit L Matl:- E-450 racaaare SME See VREZ oeay —[aaesaFED Specreton Acceptance Criteria __| ASME Sec VIII Div 1 UW 5 | sensitivity 2% TEST RESULTS :- Identification [Size of Film | Spot Observation T Remarks ] Fx AB Minor Porosity ‘Acceptable | axis” | BC ‘Surface Depression ‘Acceptable Bxas" 0 —| “wo Steers Teton | —nerspae “Impeller Dia:- 2520 xis” D-E Under Cut | Acceptable =) Comp:- HD rcs EF ‘Surface Depression [ Acceptable | Impeller No:- 23252 3”x is” FS Minor Porosity | Acceptable Job no:- 171585111 = GH ~ Minor Porosity Acceptable Grade:- 3 3°x 15” HL Porosity Acceptable | Pete Theaness= 6mm [Soy gg —— Fy mats feces i 3s xis" TK No Significant Indication ‘Acceptable [xas7—} ee = Under Cut heespiabie *xiS" ‘No Significant Indication Acceptable i was | T res Acceptable Total no of tim exposed: 3°X 15" = 13 noe eo w]O- 12158 Wane SAL fee ge RT.UT, MI, PT- EVEL MIS RIS < ENGINEERS PRVANE CiNITED Signature of Radiographer 1. This certificate refers to the values obtained at the time of testing & results relate to the items tested 2. This certificate may not be reproduced in part or fall without written permission of the management