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Section 7: The Production OR Operation Plan
Section 7: The Production OR Operation Plan
THE PRODUCTION
OR
OPERATION PLAN
7.1 PROCESS FLOW CHART
Figure below shows the process flow chart for the pepper spray production. Each of the
process need to be done accordingly the flow chart shown.
Process start by mixing all the raw materials until the product is
done
Step 1: Ensure that all the raw materials are presence and the equipment is safe to be used.
Step 2: Mix the mineral oil, vinegar, black pepper powder and white pepper powder into the
mixing tank.
Step 3: The mixture is being mixed equally until all the solute turn into solutions.
Step 4: The solution then will undergo the filtration process in the filter tank. This is to
remove any impurities that still presence inside the solutions. Basically, this process
takes time about 3 hours.
Step 5: The solution that had been filtered will transferred inside the pepper spray bottle.
Step 6: The product will undergo the QA and QC inspection before being transferred into the
storage tank which is boxes.
Output unit is the total units of production that can be provided per month. Calculation below
show the amount of output that can be obtained by ensuring the 5 units of product achieved
within 1 hour.
= 2208 units/month
Schedule of operation
Time Activities
1000am-1200pm Preparation process
1400pm-1800pm Production process
2000pm-2200pm Packaging process
7.3 MATERIAL REQUIREMENTS
RM5,613.30 2 RM11,226.60
Filter tank
RM28,690.20 2 RM5,7380.00
Conveyor
RM2,079.00 1 RM2,079.00
Total RM70,685.60
7.6 PLANT OR OFFICE LAYOUT
SHOWCASE ROOM
MEETING ROOM
S
PRODUCTION T
O
R
AREA A
G
E
R
O
O
M
7.7 LOCATION
Basically, our business operation section site is located in Taman Bandar Baru Simpang
Empat, Simpang Ampat, Alor Gajah, Melaka. The building had been rent for our business.
The reasons why we rented out this area as our operational section for our business is because
we can obtain the raw material nearby which is at Aura Persona. Aura Persona is one of the
shops that provided many such things that related to chemical production.
Address: TN64, 64-1, Jalan BBSE 3, Bandar Baru Simpang Ampat, 78000,
Simpang Ampat, Alor Gajah, Melaka
7.8 SCHEDULE OF OPERATION
The schedule of operation is being explained by using the Gantt chart below. Each of the
activities should be conducted based on the schedule that had been provided to avoid any
necessary accident that might occur.
Preparation process
Break
Operation process
Break
Rent = RM30,000
Utilities = RM600
Depreciation = RM2400