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ABB TrainingCOLOBIA Inverters February2016 FINALE PDF
ABB TrainingCOLOBIA Inverters February2016 FINALE PDF
© ABB Group
February 9, 2016 | Slide 1
Training on solar inverters
Fundamentals in solar radiation
© ABB Group
February 9, 2016 | Slide 2
The photovoltaic effect § SOLAR RADIATION: energy in the form of
Definitions an electromagnetic field generated by solar
processes of nuclear fusion.
§ POWER DENSITY: solar radiation per unit of
area. On the Earth's surface at sea level and
under optimum weather conditions, that is
about 1000W/m2.
§ As the electrical energy that is collected is
proportional to the solar radiation which
strikes on the panel, the azimuth and tilt
angle of the modules must be selected to
maximize direct sun incidence.
§ Global Horizontal Irradiation (GHI): GHI is
the most important parameter for calculation
of PV electricity yield. In simple language,
Global Horizontal Irradiation
(GHI) = Direct Horizontal Irradiation (DHI) +
Diffuse Horizontal Irradiation (DIF)
South
§ Optimal orientation, azimuth (ϒ):
Bogota optimal configuration: • Deviation from the optimal direction
Tilt: 10° • Optimal ϒ: SOUTH for north hemisphere
Azimuth: south 0°
• Optimal ϒ: NORTH for south hemisphere
(due to the proximity to the equator an azimuth angle
of ±90° means only 1% loss by respect to the Optimum) § Optimal tilt angle(β): it depends on the
© ABB Group
latitude of the site.
February 9, 2016 | Slide 3
The photovoltaic effect
Solar irradiation map (Latin America)
© ABB Group
February 9, 2016 | Slide 5
The photovoltaic effect
Solar irradiation map (Colombia)
© ABB Group
February 9, 2016 | Slide 6
Training on solar inverters
PV Technology basics
© ABB Group
February 9, 2016 | Slide 7
The photovoltaic effect
Basics
© ABB Group
February 9, 2016 | Slide 8
The photovoltaic effect
Behavior of solar cell
I ID
In this quadrant the cell
behaves as a simple
diode in direct conduction
VD
Characteristic at dark
Vm V ID
Reverse
conduction Characteristic when
In this quadrant the irradiated
quadrant
cell becomes a
generator of electric VD
Im power
© ABB Group
February 9, 2016 | Slide 9
The photovoltaic effect
I-V and P-V characteristic of solar cell
I [A] P [W]
I-V Characteristic P-V Characteristic
1.00
Im 0.40
0.75
0.30
MPP
0.50
Pm = Vm x Im 0.20
0.25 0.10
0.00 0.00
0.00 0.20 0.40 Vm 0.60 V
[V]
© ABB Group
February 9, 2016 | Slide 10
The photovoltaic effect
Dependency of I-V characteristic from temperature
I [A]
1.00
0.75
Short Circuit
Current ICC (V=0)
0.50 -40°C
-20°C
0°C
0.25 20°C
Open Circuit
Voltage – Voc 40°C
(I=0) 60°C
0.00
© ABB Group
February 9, 2016 | Slide 11
The photovoltaic effect
Dependency of I-V characteristic from temperature
Typical coefficient
values
(Silicon cell)
© ABB Group
February 9, 2016 | Slide 12
The photovoltaic effect
Dependency of I-V characteristic from temperature
© ABB Group
February 9, 2016 | Slide 13
The photovoltaic effect
Dependency of I-V characteristic from irradiance
I [A]
3.5
1000 W/m2
3.0 900 W/m2
800 W/m2
2.5
700 W/m2
2.0 600 W/m2
500 W/m2
1.5
1.0
0.5
Maximizing the performance of Photovoltaic Inverters for the feed-in tariff
0.0
0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 22.0 V [V]
© ABB Group
February 9, 2016 | Slide 14
The photovoltaic effect
Common problem: shadows
Systematic shadows (chimneypots,trees, etc…), seasonal shadows, or
unexpected clouds can change the I-V characteristic and Power Curve
Absolute MPP Relative MPPs
Generator
(strings paralleled to obtain the
desired installed power)
© ABB Group
February 9, 2016 | Slide 16
Photovoltaic panel
Datasheet Example
© ABB Group
February 9, 2016 | Slide 17
Photovoltaic panel
Example of 60 cells monocrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 18
Photovoltaic panel
Example of 60 cells monocrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 19
Photovoltaic panel
Example of 60 cells polycrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 20
Photovoltaic panel
Example of 60 cells polycrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 21
Photovoltaic panel
Example of 72 cells polycrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 22
Photovoltaic panel
Example of 72 cells polycrystalline silicon panel
© ABB Group
February 9, 2016 | Slide 23
Photovoltaic panel
Example of CIS technology panel
© ABB Group
February 9, 2016 | Slide 24
Photovoltaic panel
Example of CIS technology panel
© ABB Group
February 9, 2016 | Slide 25
Photovoltaic panel
Example of amorphous silicon technology panel
© ABB Group
February 9, 2016 | Slide 26
Photovoltaic panel
Panel Technology vs Inverter Tipology
All-back
TL String inverter
CdTe
1 phase
TL-1ph
TL/3 phase String inverter
c-Si
TF_superstrate (mono,poly)
TL-3ph
HF isolated inverter
HF trafo
1 phase
HF-iso
TF_substrate
LF-iso
© ABB Group
February 9, 2016 | Slide 27
Photovoltaic panel
Panel Technology vs Inverter Tipology
© ABB Group
February 9, 2016 | Slide 28
Photovoltaic plants
Basic structure
PV generator
DC panel
Inverter
AC panel DC connections
Distribution network AC connections
© ABB Group
February 9, 2016 | Slide 29
Training on solar inverters
Inverter: basics of energy conversion
© ABB Group
February 9, 2016 | Slide 30
Photovoltaic plants
Inverter for grid connected plant
© ABB Group
February 9, 2016 | Slide 33
Photovoltaic inverters
Basic functions
7
Conventional P&O
6
Power
3
0
0 100 200 300 400 500
Voltage
• Inverter find the optimum working point in real time in such a way that the
modules always operate in their maximum power point (Maximum Power
Point Tracking).
© ABB Group
February 9, 2016 | Slide 36
Photovoltaic inverters
Single-phase TL string inverters: Internal Architecture
© ABB Group
February 9, 2016 | Slide 37
Photovoltaic inverters
Three-phase TL string inverters: Internal Architecture
© ABB Group
February 9, 2016 | Slide 38
Photovoltaic inverters
String inverters: dual stage & dual MPPT topology
Input (DC/DC) Output (DC/AC) § DC/AC converter can feed power into the grid
converters converter only in case input voltage is greater than grid
peak voltageà single stage inverter provides
reduced configuration flexibility.
Three-phase inverters:
- TRIO-5.8-TL-OUTD
© ABB Group
February 9, 2016 | Slide 40
- TRIO-50.0-TL-OUTD
Photovoltaic inverters
String inverters: single stage & single MPPT topology
Single DC/AC
converter
§ DC/AC converter can feed power into the grid
only in case input voltage is greater than grid
peak voltageà minimum input voltage for
current injection into the grid is defined by
the grid voltage.
Three-phase inverters:
- PRO-33.0-TL-OUTD
© ABB Group
February 9, 2016 | Slide 41
Photovoltaic inverters
Integrated protections: R-iso and Ileak protections
DC / DC 1
L
DC / DC 2
N
PV1
PV2
PE
R-iso
DC + AC
GFCI
The requirements are more stringent for transformerless systems since the AC voltage is
superimposed on the DC component at the ends of the PV generator (array).
In "transformerless" systems the system is not "immune" to the first ground fault!
VDE0126-1-1 standard requires a protection system equivalent to an advanced residual
current device:
§ Before the connection to the grid: inverter measures the insulation resistance (R-
iso) to ground of the PV generator. Connection is only possible if R-iso is higher than
a preset limit.
§ During the grid parallel operation: monitoring of ground leakage current (AC + DC
component) – advanced residual current device
§ Redundancy: Each measurement was carried out and controlled by two separate
CPUs, each of which controls a separate interface protection device (relay)
© ABB Group
February 9, 2016 | Slide 44
Photovoltaic inverters
Integrated protections: R-iso and Ileak protections
Limitations of the Intervention time
Parameter
VDE 0126 (VDE 0126)
Leakage Current (AC + DC) Ileakage < 300 mA < 300 ms
Δ Ileakage = 30mA / sec < 300 ms
Leakage Current (AC + DC)
Δ Ileakage = 60mA / sec < 150 ms
Fast transistors
Δ Ileakage = 150mA / sec < 40 ms
Leakage current:
Absolute "static" limit of 300mA.
Rapid variation detect: three variation rate thresholds 30mA/sec, 60mA/sec, 150mA/sec
to avoid risk of electrocution of maintenance personnel exposed to the risk of leaking
photovoltaic panels.
The leakage current induced by the capacitance coupling of the array to ground is not
negligible, especially in case of wet season.
© ABB Group
February 9, 2016 | Slide 45
Training on solar inverters
String inverters for residential applications
Product portfolio: brief models overview
© ABB Group
February 9, 2016 | Slide 46
PV inverters for residential & commercial applications
string inverters portfolio: From EU to US Version
© ABB Group
February 9, 2016 | Slide 47
PV inverters for residential & commercial applications
1-PH STRING INVERTERS – EU versions
§ Network connections:
§ 230V/50Hz
§ 220V/60Hz
§ Basic
PVI-3.0-TL-OUTD(-S)
PVI-3.6-TL-OUTD(-S) PVI-5000-TL-OUTD(-S)
PVI-4.2-TL-OUTD(-S) PVI-6000-TL-OUTD(-S)
© ABB Group
February 9, 2016 | Slide 48
PV inverters for residential & commercial applications
1-PH STRING INVERTERS –US versions
PVI-5000-OUTD-US(-M)(-A)
© ABB Group
February 9, 2016 | Slide 49
PVI-6000-OUTD-US(-M)(-A)
PV inverters for residential & commercial applications
PVI-3.0/3.6/4.2-TL-OUTD(-S)
PVI-3.0/3.6/3.8/4.2-OUTD(-S)-US(-A)
Natural Convection
Cooling
(internal fans only for
inside air mixing)
Installer-friendly connection
system
Country-code
On-site selection
(by display)
Double MPPT
Wide input voltage range
(VMPPT max=580V,
Vmax=600VDC) SEPARATE SWITCH BOX
Flat efficiency curve
FOR US MODELS ONLY
Different configurations
for the highest flexibility
(single/Double MPPT)
© ABB Group
February 9, 2016 | Slide 39
PV inverters for residential & commercial applications
PVI-5000/6000-TL-OUTD(-S)
PVI-5000/6000-OUTD-US(-A)
TransformerLess
Inverters
for Home Applications
IP65 chassis
for outdoor installation
and
front heatsink with solar screen
Natural Convection
Cooling
(internal fans only for inside
air mixing)
Installer-friendly connection system
Country-code
On-site selection
(by display)
Double MPPT
Wide input voltage range
(VMPPT max=580V, Vmax=600VDC)
Flat efficiency curve
Different configurations
for the highest flexibility
© ABB Group (single/Double MPPT)
February 9, 2016 | Slide 40
PV inverters for residential & commercial applications
UNO-2.0/2.5-I-OUTD(-S)
UNO-2.0/2.5-I-OUTD(-S)-US(-A)
HF Isolated Inverters
for Home Applications
Swing Cover for easy
installation and
commissioning
Natural Convection
Cooling
SEPARATE SWITCH BOX (internal fans only for
FOR US MODELS ONLY inside air mixing)
SINGLE MPPT
Wide input voltage range
(VMPPT max=520V, Vmax=520VDC)
Flat efficiency curve
© ABB Group
February 9, 2016 | Slide 40
PV inverters for residential & commercial applications
UNO-2.0/2.5-I-OUTD(-S)
UNO-2.0/2.5-I-OUTD(-S)-US(-A)
© ABB Group
February 9, 2016 | Slide 40
PV inverters for residential & commercial applications
3-PH STRING INVERTERS – EU versions
§ 380V/60Hz
TRIO-20.0-TL-OUTD(-S2)(-S2F)(-S2X) PRO-33.0-TL-OUTD(-S)(-SX)
TRIO-27.6-TL-OUTD(-S2)(-S2F)(-S2X)
© ABB Group
February 9, 2016 | Slide 55
PV inverters for residential & commercial applications
TRIO-5.8\7.5\8.5-TL-OUTD
The solution for three-phase residential installations
• Sliding cover
• Upgradeable firmware by the
means of SD card.
• Datalogger and smart grid
functionalities on expansion
slots
© ABB Group
February 9, 2016 | Slide 57
PV inverters for residential & commercial applications
PVI-10.0/12.5-TL-OUTD
Natural Convection
Cooling IP 65 chassis
(internal fans only for for outdoor installation
inside air mixing) and front heatsink with solar screen
© ABB Group
February 9, 2016 | Slide 58
PV inverters for residential & commercial applications
PRO-33.0-TL(-S)(-SX)
The right solution for commercial plants to reduce cost
© ABB Group
February 9, 2016 | Slide 59
PV inverters for residential & commercial applications
TRIO-20.0/27.6-TL(-S2)(-S2F)(-S2X)
The best solution for commercial plants in terms
of flexibility and system efficiency
© ABB Group
February 9, 2016 | Slide 60
PV inverters for residential & commercial applications
TRIO-20.0/27.6-TL(-S2)(-S2F)(-S2X)
The best solution for commercial plants in terms
of flexisibility and system efficiency
Basic version
-S2 version
-S2F version
-S2X version
© ABB Group
February 9, 2016 | Slide 61
PV inverters for residential & commercial applications
TRIO-20.0/27.6-TL(-S2)(-S2F)(-S2X)
Communication board with
RS485, Memory expansion slot, Input Class II Overvoltage
SD Card, Radiomodule protections Output Class II Overvoltage
expansion slot protections
AC connections
DC+AC Switch
Single String
monitoring (current
sensing and fuses DC (MC4 / WM) connectors:
status) 27.6kW: 5 pairs/MPPT
© ABB Group 20.0kW: 4 pairs/MPPT
February 9, 2016 | Slide 62
PV inverters for residential & commercial applications
3-PH STRING INVERTERS – US versions
Three phase inverters
(US versions)
§ 480V/60Hz TRIO-20.0/27.6-TL-OUTD-S-US-480-A
TRIO-20.0/27.6-TL-OUTD-S1-US-480-A
§ Outdoor installations (suitable for TRIO-20.0/27.6-TL-OUTD-S1A-US-480-A
indoor installations too) TRIO-20.0/27.6-TL-OUTD-S1B-US-480-A
§ Multiple versions available to
provide the integrated protection
devices.
§ Arc Fault Circuit Interrupter (AFCI)
available in all models with ‘A’ suffix
at the end of the name
© ABB Group
February 9, 2016 | Slide 63
PV inverters for residential & commercial applications
TRIO-20.0/27.6-TL(-S)(-S1)(-S1A)(-S1B)--(A)
The best solution for commercial plants in terms
of flexisibility and system efficiency
-S
the Basic one with DC Disconnect
Switch
-S1
8 string DC Input Fuses and Class II
DC Surge Protection in addition to
the S version
-S1A
Class II AC Surge Protection in
addition to S1 version
-S1B
S1A with AC Fused Disconnect in
place of Class II AC Surge
Protection
© ABB Group
February 9, 2016 | Slide 64
All models with ‘A’ suffix at the end of the model name are equipped with AFCI
PV inverters for residential & commercial applications
TRIO-20.0/27.6-TL(-S)(-S1)(-S1A)(-S1B)--(A)
Communication board with Input Class II Arc Fault Circuit
RS485, Memory expansion slot, Overvoltage Interrupter Fused AC Disconnect
SD Card, Radiomodule protections (AFCI)
expansion slot
AC
connections
DC Switch
TRIO-50.0-TL-OUTD
UNO-2.0-TL-OUTD(-S)
UNO-3.0-TL-OUTD(-S)
UNO-3.6-TL-OUTD(-S)
UNO-4.2-TL-OUTD(-S)
© ABB Group
February 9, 2016 | Slide 66
PV inverters for residential & commercial applications
UNO-2.0/3.0/3.6/4.2-TL
© ABB Group
February 9, 2016 | Slide 67
PV inverters for residential & commercial applications
UNO-2.0/3.0/3.6/4.2-TL
UNO-2.0/3.0-TL
§ Double stage topology
UNO-3.6/4.2-TL
§ Single stage topology
© ABB Group
February 9, 2016 | Slide 68
PV inverters for residential & commercial applications
TRIO-50.0-TL-OUTD
• Commercial and industrial PV
installations. IP65 enclosure (outdoor
installation)1000Vdc .
• Single MPPT
• Double Stage Topology
• Developed to reduce:
- the plant cost
- the installation cost by not requiring
any major commissioning activity.
• Light weight and construction make the
unit manageable by a reduced team of 2
people
• Multiple versions to meet plant designer
requirements
© ABB Group
February 9, 2016 | Slide 69
PV inverters for residential & commercial applications
TRIO-50.0-TL-OUTD
• Transformer-less (TL) topology
Separated DC compartment
Separated AC compartment
© ABB Group
February 9, 2016 | Slide 70
Training on solar inverters
EU and US models
© ABB Group
February 9, 2016 | Slide 71
EU and US models
Overview
© ABB Group
February 9, 2016 | Slide 72
US vs EU models
Overview
There are some difference among US inverters models and EU models:
© ABB Group
February 9, 2016 | Slide 74
US vs EU models
Arc Fault Circuit Interrupter (AFCI)
• Arc Fault protection for photovoltaic installations was introduced in the 2011 revision
of the NEC codebook.
• The aim of this protection is to recognize arcing conditions and interrupt power
production to avoid risks of fire.
• ABB addressed the code change by developing the AFCI board
o Installed inside the wiring box
© ABB Group
February 9, 2016 | Slide 75
US vs EU models
Arc Fault Circuit Interrupter (AFCI)
Working Principles (No Arc Present):
DC Current
BW Filter
& Gain
Score 2
Score 3
Score ...
FFT
Score 10
© ABB Group
February 9, 2016 | Slide 76
US vs EU models
Arc Fault Circuit Interrupter (AFCI)
Working Principles (Real Arc Condition):
DC Current
BW Filter
& Gain
Score 2
Score 3
Score ...
FFT
Score 10
© ABB Group
February 9, 2016 | Slide 77
Training on solar inverters
String Inverter Monitoring
© ABB Group
February 9, 2016 | Slide 78
String Inverter Monitoring
Overview
© ABB Group
February 9, 2016 | Slide 79
String Inverter Monitoring
VSN300 WiFi Logger Card
Wi-Fi Certified™
IEEE 802.11 b/g/n (2,4 GHz)
© ABB Group
February 9, 2016 | Slide 80
String Inverter Monitoring
VSN300 WiFi Logger Card
UNO-2.5-I-OUTD-US PVI-3.0-TL-OUTD
PVI-3.8-I-OUTD PVI-5000-TL-OUTD PVI-10.0-I-OUTD
UNO-2.0-I-OUTD-US PVI-3.6-TL-OUTD PVI-12.5-TL-OUTD TRIO-20.0-TL-OUTD TRIO-5.8\7.5\8.5-TL-OUTD
UNO-2.5-I-OUTD PVI-4.6-I-OUTD PVI-6000-TL-OUTD PVI-12.0-I-OUTD TRIO-27.6-TL-OUTD
UNO-2.0-I-OUTD PVI-4.2-TL-OUTD PVI-10.0-TL-OUTD
PVI-3.8-I-OUTD-US PVI-5000-OUTD-US PVI-10.0-I-OUTD-US TRIO-20.0-TL-OUTD-US
PVI-3.0-OUTD-US PVI-4.6-I-OUTD-US PVI-6000-OUTD-US TRIO-27.6-TL-OUTD-US
PVI-12.0-I-OUTD-US
PVI-3.6-OUTD-US
PVI-4.2-OUTD-US
© ABB Group
February 9, 2016 | Slide 81
String Inverter Monitoring
VSN300 WiFi Logger Card
Wi-Fi® router
Internet
• Compatible with new and legacy inverter
© ABB Group
February 9, 2016 | Slide 74
String Inverter Monitoring
VSN300 WiFi Logger Card
Local monitoring of the plant with smart phones and tablet through Wi-Fi
point to point connection:
• PLANT VIEWER FOR MOBILE
• WEB SERVER
© ABB Group
February 9, 2016 | Slide 75
String Inverter Monitoring
VSN300 WiFi Logger Card
© ABB Group
February 9, 2016 | Slide 76
String Inverter Monitoring
VSN300 WiFi Logger Card
PLANT VIEWER
WEB SERVER PLANT VIEWER FOR MOBILE
© ABB Group
February 9, 2016 | Slide 77
String Inverter Monitoring
VSN300 WiFi Logger Card
Reduced cost
Single device for Local and Remote Monitoring
Compatible with home Wi-Fi®
External devices not necessary
© ABB Group
February 9, 2016 | Slide 78
String Inverter Monitoring
VSN700 Data Logger
General Specifications
• 2x RS-485 Ports
• 2x RS-232 Ports
• 2x Ethernet Ports
• 1x USB Port
• 2GB Data Logging
• Linux Kernel
• -40C to +85C
© ABB Group
February 9, 2016 | Slide 79
String Inverter Monitoring
VSN700 Data Logger
VSN700-01
RS-485
VSN700-03
§RS-485
RS-485
Plant Viewer
© ABB Group
February 9, 2016 | Slide 90 Plant Portfolio Manager
String Inverter Monitoring
Aurora Vision® Plant Management Platform
Aurora Vision® Plant Management Platform is available in three versions accessible according to
privilege rules associated to the specific customer’s Aurora Vision ® account:
PLANT VIEWER
Simple web interface allowing residential and commercial site owners to
monitor their own plants in an easy to view manner
© ABB Group
February 9, 2016 | Slide 92
String Inverter Monitoring
Plant Viewer
General Specifications
(previously Aurora Easy View)
• Monitoring for casual users
• Simple browser based view
of energy produced
• Simple Monitoring Setup
• Installer setup in portfolio
• Homeowner Self Setup
• Alarming for major issues
• End User Self Registration
© ABB Group
February 9, 2016 | Slide 93
String Inverter Monitoring
Plant Portfolio Manager
General Specifications
Monitoring for Professionals
Monitors a Portfolio of Plants
Robust Alarming
Reports
Unassisted Site Installation
Manages Customer Sites
Administrate Portfolio Access
Logger firmware update
Future …
• Power Management
• Inverter firmware update
© ABB Group
February 9, 2016 | Slide 94
String Inverter Monitoring
Plant Portfolio Manager
Plant Portfolio Manager provides the tools needed by inverter buyers (homeowners,
installers, EPC’s and financial institutions) to:
© ABB Group
February 9, 2016 | Slide 95
Training on solar inverters
String Inverters main characteristics and
advantages
© ABB Group
February 9, 2016 | Slide 96
Photovoltaic inverters
String inverters: main characteristics
© ABB Group
February 9, 2016 | Slide 97
Photovoltaic inverters
String inverters: main characteristics
Dual input MPPT (for inverters above 2kW, with
exception of TRIO-5.8-TL-OUTD)
to process two arrays independently to maximize the
energy being harvested.
© ABB Group
February 9, 2016 | Slide 99
Photovoltaic inverters
String inverters: main characteristics
Flat efficiency curves
Optimal performances in any load conditions: from
low converted power up to max power the efficiency
is almost constant
© ABB Group
February 9, 2016 | Slide 100
Photovoltaic inverters
Shadowing issue: importance of MMPP scanning
© ABB Group
February 9, 2016 | Slide 101
Photovoltaic inverters
MMPP Scanning: characteristics
SCANNING function in ALL ABB inverters, to remove the 'block‘ and take back the system to
the absolute maximum
Absolute Relative
Pmax Pmax
Power
INITIALIZING
SCANNING
TRACKING
§Vmin
0 Voltage Voc
© ABB Group
February 9, 2016 | Slide 104
Inverters Technical Data
Data-sheet reading and understanding: 1-ph example
© ABB Group
February 9, 2016 | Slide 105
Inverters Technical Data
Data-sheet reading and understanding: 1-ph example
© ABB Group
February 9, 2016 | Slide 106
Inverters Technical Data
Data-sheet reading and understanding: 1-ph example
© ABB Group
February 9, 2016 | Slide 107
Inverters Technical Data
Data-sheet reading and understanding: 1-ph example
© ABB Group
February 9, 2016 | Slide 108
Inverters Technical Data
Data-sheet reading and understanding: 3-ph example
© ABB Group
February 9, 2016 | Slide 109
Inverters Technical Data
Data-sheet reading and understanding: 3-ph example
© ABB Group
February 9, 2016 | Slide 110
Inverters Technical Data
Data-sheet reading and understanding: 3-ph example
© ABB Group
February 9, 2016 | Slide 111
Inverters Technical Data
Data-sheet reading and understanding: 3-ph example
© ABB Group
February 9, 2016 | Slide 112
Training on solar inverters
Balance of System (Plant Architecture)
© ABB Group
February 9, 2016 | Slide 113
Photovoltaic inverters
Balance of System: Plant Architecture
DC AC
© ABB Group
February 9, 2016 | Slide 114
Photovoltaic inverters
Balance of System: Plant Architecture
© ABB Group
February 9, 2016 | Slide 115
Photovoltaic inverters
Types of PV inverters: string inverters
Grid
§+ Inv 1
Inv 2
Inv 3
Inv 4
N inv
PV generator
Inverter AC box
junction box
© ABB Group
February 9, 2016 | Slide 116
Photovoltaic inverters
Typical Electrical System Diagram with single-phase string
inverters
© ABB Group
February 9, 2016 | Slide 117
Training on solar inverters
Network connection and system
protections
© ABB Group
February 9, 2016 | Slide 118
Photovoltaic inverters
AC side distribution system
Network
Side
The choice of the distribution system (and of the
transformer windings in case of large plants) depends on
the choice of the state of the neutral of the system, which
also determines how the protection against indirect
contacts must be realized.
© ABB Group
February 9, 2016 | Slide 119
Photovoltaic inverters
Connection to the network – EU versions
UNO-2.0/2.5-I-OUTD-US UNO-2.0/2.5-I-OUTD-US
PVI-3.0/3.6/4.2-OUTD-US PVI-3.0/3.6/4.2-OUTD-US
PVI-10.0-I-OUTD-US PVI-10.0-I-OUTD-US PVI-5000/6000-OUTD-US PVI-5000/6000-OUTD-US
UNO-7.6/8.6-TL-OUTD-US UNO-7.6/8.6-TL-OUTD-US
L1
L2
L3
PE
(connection is allowed
between L2-L3-N and
L1-L3-N too)
120V / 277V
V
80
/4
8V
20
§ Direct connection is not allowed because the § Direct connection is not allowed because the
network is not grounded. network is not grounded.
§ Possibility to use the inverter with a transformer § Possibility to use the inverter with a transformer
between the inverter and the network (one of the between the inverter and the network (one of the
previous connection diagram has to be present). previous connection diagram has to be present)
© ABB Group
February 9, 2016 | Slide 123
Photovoltaic inverters
Connection to the network – US versions
0V
0V
24
48
© ABB Group
February 9, 2016 | Slide 124
Photovoltaic inverters
Connection to the network – US versions
0V
0V
24
48
© ABB Group
February 9, 2016 | Slide 125
Photovoltaic inverters
Plant protections: DC side
1. Inverter protection devices
Protection against transient voltage surges
Protection against reverse polarity
Overcurrent protections
ATTENTION!
Inverters that integrate safety devices may have specific
requirements to ensure the inverter is used correctly!
The installation of external protection devices must always
be evaluated in relation to:
Installation conditions of the photovoltaic generator
Intrinsic characteristics of the inverter
Devices integrated into the inverter and their characteristics
(coordination)
© ABB Group
February 9, 2016 | Slide 126
Photovoltaic inverters
Plant protections: surge
Standard waveforms of external surge
Surge: huge transient voltage, originating in one impulse current
or more points in the system, that could exceed
the insulation voltage of the system.
© ABB Group
February 9, 2016 | Slide 127
Photovoltaic inverters
Plant protections: surge – cabling routing
Minimize the area subtended by the string cables that constitutes the wiring
Execute the wiring so that you have two rings in which the induced current
circulates in the opposite direction (surge compensation).
© ABB Group
February 9, 2016 | Slide 128
Photovoltaic inverters
Plant protections: surge protections
ALL string inverters integrate surge arresters as
thermally monitored and replaceable varistors.
Are the arresters inside the inverter adequate
for protecting the inverter?
àThe equipment integrated in the inverter is
designed for inverter protection and guarantees a
impulse withstand voltage of 5 kV - Impulse
withstand category III
àDue to the way they are wired inside the inverter,
the surge arresters protect against differential mode
surges and common mode surges.
Do the surge arresters inside the inverter also
protect the modules of the photovoltaic
generator?
àThe need to use external surge arresters must be
evaluated from time to time according to:
-Installation site
-Length and characteristics of the DC line
© ABB Group
February 9, 2016 | Slide 129
Photovoltaic inverters
Plant protections: overcurrent protections
Considered the nature of the generator
(limited current), when is it possible to talk
about overcurrent in an inverter?
When an irradiated photovoltaic generator is
connected to the inverter, and the internal
capacitors are completely discharged. In such
conditions, when the PV arrays are connected
to the inverter, the capacitors behave as a
short circuit and thus the photovoltaic
generator supplies a current equal to its own
maximum current (Isc,gen).
© ABB Group
February 9, 2016 | Slide 131
Photovoltaic inverters
Plant protections: DC-switch (disconnector)
© ABB Group
February 9, 2016 | Slide 132
Photovoltaic inverters
AC-side: connections and protections
ABB
INVERTER The inverter for grid-tied application
behaves as a power generator injecting
current into the network in phase with the
voltage, so that the inverter operates
nominally with a unitary power factor.
© ABB Group
February 9, 2016 | Slide 133
Training on solar inverters
Projects Reference
© ABB Group
February 9, 2016 | Slide 134
Photovoltaic inverters
Pictures of installed systems
PVI-12.5-TL-OUTD-S
© ABB Group
February 9, 2016 | Slide 135
Photovoltaic inverters
Pictures of installed systems
TRIO-27.6-TL-OUTD-S2X
3MW Rooftop plant in Italy (IKEA shopping center) made with stringinverter
© ABB Group
February 9, 2016 | Slide 136
Photovoltaic inverters
Pictures of installed systems
PVI-4.2-OUTD-S-US-A
© ABB Group
February 9, 2016 | Slide 137
Photovoltaic inverters
Pictures of installed systems
PVI-5000-TL-OUTD
© ABB Group
February 9, 2016 | Slide 138
Photovoltaic inverters
Pictures of installed systems
TRIO-27.6-TL-OUTD-S1A-US-480
© ABB Group
February 9, 2016 | Slide 139
Photovoltaic inverters
Pictures of installed systems
PVI-12.5-TL-OUTD-S
© ABB Group
February 9, 2016 | Slide 140
Photovoltaic inverters
Pictures of installed systems
TRIO-27.6-TL-OUTD-S2X
© ABB Group
February 9, 2016 | Slide 141
Foro de Preguntas
HASTA MAÑANA…
© ABB Group
February 9, 2016 | Slide 142
Training on solar inverters
Installation notes
© ABB Group
February 9, 2016 | Slide 143
Photovoltaic inverters
Installation notes: positioning
© ABB Group
February 9, 2016 | Slide 144
Photovoltaic inverters
Installation notes: positioning
© ABB Group
February 9, 2016 | Slide 145
Photovoltaic inverters
Installation notes (examples): good positioning
© ABB Group
February 9, 2016 | Slide 146
Photovoltaic inverters
Installation notes (examples): wrong positioning
© ABB Group
February 9, 2016 | Slide 147
Photovoltaic inverters
Installation notes (examples): wrong positioning
© ABB Group
February 9, 2016 | Slide 148
Photovoltaic inverters
Installation notes: PE and AC cabling
2. Check the AC side voltage: check the voltage on the AC side. Especially in
case of three-phase inverters this is important to identify the neutral respect the
phases.
3. Connect the AC cables to the inverter: make sure the operation is performed
with AC breaker open and, during the connection, pay attention to the tight.
© ABB Group
February 9, 2016 | Slide 149
Photovoltaic inverters
Single phase inverters (<5kW): AC side connections
(*)
© ABB Group
February 9, 2016 | Slide 154
Photovoltaic inverters
PRO-33.0-TL inverters: AC side connections
Prepare the Connect the Mount the mechanical
cable conductors protection
© ABB Group
February 9, 2016 | Slide 155
Photovoltaic inverters
Installation notes: DC cabling
1. Check the polarity: this operation should be performed before the connection
to the inverter or before the mounting of the quick-fit connectors. During this
check it would be important to measure the DC voltage and to compare with the
value in the configuration report.
1.a. Mount the quick-fit connectors: depending on the inverter model and
version different kinds of quick-fit connectors may be provided. Some one of them
(Multicontact or equivalent) requires the crimping tool for the proper installation,
others (Weidmuller – TRIO, and Sunclix – PRO) are tool-free.
2. Connect the cables to the inverter: pay attention to the polarity and to the
tight.
© ABB Group
February 9, 2016 | Slide 156
Photovoltaic inverters
Parallel MPPT configuration: PVI (1ph/3ph) inverters
1. Installation of jumpers
2. Selection of MPPT operating mode through “INPUT MODE” dip switch
(on main board, close to the communication terminal blocks)
© ABB Group
February 9, 2016 | Slide 157
Photovoltaic inverters
Parallel MPPT configuration: TRIO-5.8/7.5/8.5-TL
1. Installation of jumpers
2. Selection of MPPT operating mode through
start-up wizard configuration or SETTINGS menu
(configuration is possible only after the activation of the inverter)
© ABB Group
February 9, 2016 | Slide 158
Photovoltaic inverters
Parallel MPPT configuration: TRIO-20.0/27.6-TL
1. Installation of jumpers
2. Selection of MPPT operating mode through “INPUT MODE” dip switch
(on main board, close to the communication terminal blocks)
ALWAYS REFER TO QUICK INSTALLATION GUIDE (PROVIDED WITH INVERTER)
OR TO INSTALLATION MANUAL (AVAILABLE ON WEBSITE)
© ABB Group
February 9, 2016 | Slide 159
PV inverters for residential & commercial applications
Country Standard Setting (via Display)
PVI family, TRIO 5.8/7.5/8.5 and PRO 33, are Universal Standard and Grid Standard can be selected
during the installation by DISPLAY according to the following tables (check for the certifications
availability on the specific model)
Nation Name Grid standard Display Label
Australia AS4777 AS4777
Belgium C10-11 100% C1011 100
Belgium C10-11 110% C1011 110
Brazil ABNT NBR 16149:2013 BRAZIL
Corsica VDE01261) CORSICA
Czech Republic VDE01261) CZECH
France VDE01261) FRANCE
Germany VDE AR-N-4105 VDE 4105
Greece VDE01261) GREECE If required, the Display
Korea Korean KOREA language can be changed
Taiwan VDE AR-N-4105 TAIWAN
from the default choosing
Hungary IEC62116 + IEC61727 HUNGARY
Ireland EN50438 IRELAND between one of the
Italy CEI-021 INTERNAL Prot. CEI021 IN following: English,
Italy CEI-021 EXTERNAL Prot. CEI021 EX German, French, Italian,
Netherlands VDE01261) NETHERL.
Spanish, Czech, Dutch.
Portugal VDE0126 PORTUGAL
Romania ANRE no.30/17.V.2013 ROMANIA
Slovenia Slovenian SLOVENIA
Spain RD 1699 RD 1699
Turkey CLC/FprTS 50549 TURKEY HV
Turkey CLC/FprTS 50549 TURKEY LV
UK G83/2 UK G83
UK G59/3 UK G59 1) in accordance with local regulations
VDE 0126 VDE 0126
EN 50438 EN 50438
Rotary Switch
Selectors
§166
Photovoltaic inverters
Commissioning procedure single phase –US models
(240V split phase neutral grounded network)
§167
Photovoltaic inverters
Commissioning procedure single phase –US models
(277V neutral grounded wye network)
§168
Photovoltaic inverters
Commissioning procedure: network configuration
selection for UNO-2.0/2.5-I-OUTD-US
§For 208 Grid Voltage Prior to turning the rotary
• Upper Dial: 0 switches, ensure the
inverter is switched OFF
• Lower Dial: 2
© ABB Group
February 9, 2016 | Slide 169
Photovoltaic inverters
Commissioning procedure: network configuration
selection for UNO-2.0/2.5-I-OUTD-US
§For 240 Grid Voltage Prior to turning the rotary
switches, ensure the
• Upper Dial: 0 inverter is switched OFF
• Lower Dial: 3
© ABB Group
February 9, 2016 | Slide 170
Photovoltaic inverters
Commissioning procedure: network configuration
selection for UNO-2.0/2.5-I-OUTD-US
§For 277 Grid Voltage Prior to turning the rotary
• Upper Dial: 0 switches, ensure the
inverter is switched OFF
• Lower Dial: 4
© ABB Group
February 9, 2016 | Slide 171
Photovoltaic inverters
Model identification
© ABB Group
February 9, 2016 | Slide 172
Photovoltaic inverters
Model identification
Part Number
© ABB Group
February 9, 2016 | Slide 174
Photovoltaic inverters
PV arrays configuration optimization
While the efficiency is pretty constant against output power (flat curves), it shows a
certain dependence against input voltage, so it’s important to configure in the right
way the arrays to obtain the highest performances.
Configuration target:
allow the inverter to operate in its
highest efficiency area!
© ABB Group
February 9, 2016 | Slide 175
Photovoltaic inverters
PV arrays configuration optimization
Typical “optimal” day input power
and voltage behavior
Input power as function of input
voltage during typ. “optimal” day
Input
Power
© ABB Group
February 9, 2016 | Slide 176
Photovoltaic inverters
PV arrays configuration optimization
© ABB Group
February 9, 2016 | Slide 177
Photovoltaic inverters
Technical data: input OV limits
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
2000
Input OV threshold:
• 1ph TL: 580V
1500
• 1ph HF-iso: 520V
• 3ph TL: 850V
1000 • 3ph HF-iso: 520V
• TRIO: 1000V
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 178
Photovoltaic inverters
Technical data: MPPT operation area
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
2500
catch the PV array’s
maximum power point.
2000
This picture (and the
1500
followings too) refers to PVI-
6000-TL-OUTD: the
1000
considerations are still valid
for all the other inverters.
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 179
Photovoltaic inverters
Technical data: MPPT voltage range (max power)
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
1000
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 180
Photovoltaic inverters
Technical data: input OC limitation area
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
1000
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 181
Photovoltaic inverters
Technical data: input OV limitation area
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
3500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 182
Photovoltaic inverters
Technical data: activation voltage (start-up voltage)
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
4500
4000
3500
3000
Activation voltage:
Input Power [W]
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
© ABB Group
February 9, 2016 | Slide 183
Photovoltaic inverters
Array configuration example (single MPPT)
PVI-6000-TL-OUTD single MPPT power capability (Vstart=200V)
3500
3000
Input Power [W]
2500
2000
1500
1000
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
5000
4000
Input Power [W]
3000
2000
1000
0
0 100 200 300 400 500 600 700
Input Voltage [V]
3500
3000
Input Power [W]
2500
2000
1500
1000
500
0
0 100 200 300 400 500 600 700
Input Voltage [V]
7000 MPPT1 Input Power Irr=1200W/mq; T_amb=40°C; T_cell=77.5°C) same of the independent
Inverter Input Power Capability [W] (Vstart1=200Vdc)
configuration…
6000 …only the limits are differents!
5000
• Absolute voltage range is the
Input Power [W]
same
4000
• Absolute voltage range for
3000 MPPT operation is the same
(defined by Vstart)
2000 • Input current capability is twice
• Input power limitation is not
1000
related to the single MPPT
0
capability but is defined by
0 100 200 300 400 500 600 700
output power capability
Input Voltage [V]
• Voltage range for MPPT
Example: 3 strings x 10xTrina Solar TSM-230PC05 series operation at maximum power is
connected with PVI-6000-TL-OUT defined by power limitation and
input current capability
© ABB Group
February 9, 2016 | Slide 187
Photovoltaic inverters
Wide input voltage range (double stage topology)
Double stage topology à Wide Input voltage range (many sizing possibilities)
à No shaving losses at high irradiance & temperature
à Optimal operation also with shaded arrays
à No peak shaving at high AC voltages
Input power
51.2kW
33.0kW
Input voltage
300Vdc 480Vdc 800Vdc 950Vdc
50000
40000
30000
20000
10000
0
0 200 400 600 800 1000 1200
DC Voltage [V]
50000
40000
30000
20000
10000
0
0 200 400 600 800 1000 1200
DC Voltage [V]
TL single stage/3 phase-400Vac
70000
Hot climate (75°C) Vmpp within the input
60000 capability of the inverter
High Irradiance (1000W/m2)
DC Power [W]
50000
40000
30000
20000
10000
0
0 200 400 600 800 1000 1200
DC Voltage [V]
No peak shaving
DOUBLE STAGE CONVERTER – TRIO-50
in hot climates
INPUT CAPABILITY
January, 2016
Photovoltaic inverters
Wide input voltage range (double stage topology)
No shaving losses at high irradiance & temperature
260Wp / 60 cells, 9 strings / 22 in series = 51480W
1000W/m2; cell @ 75°C
80000
70000
Hot climate (75°C) Vmpp below the input
60000 capability of the inverter
High Irradiance (1000W/m2)
DC Power [W]
50000
40000
30000
0
0 200 400 600 800 1000 1200
DC Voltage [V]
-
bottom row
Shaded area
70
60
Power [kW]
50
40
30
§DC
20
10
50
40
30
20
10 shaded array
double stage inverter
0 100 200 300 400 500 600 700 800 900
DC Voltage [V]
Always tracking absolute
DOUBLE STAGE CONVERTER – TRIO-50 MPP under any condition
INPUT CAPABILITY including shaded arrays
January, 2016
Photovoltaic inverters
Wide input voltage range (double stage topology)
30% of the array is shaded
800 W/m2 on 15 panels out of 22
200 W/m2 on the shaded panels (7/22)
60
Absolute maxima Vmpp
below the input capability
DC Power [kW]
50
of the inverter Power loss due to narrow
40 input range
§∆P = 15 kW (-60%)
30
20
10 shaded array
single stage converter
0 100 200 300 400 500 600 700 800 900
• 4.5 kW plant
• 2 strings of 9 panels(250W) in series
• 2 Different orientations (East, West)
© ABB Group
February 9, 2016 | Slide 196
Photovoltaic inverters
SIZING EXAMPLES
• 3 kW plant
• 2 strings of 6 panels(250W) in series
• 1 single orientation with fix shadows
• 3 kW plant
• 1 strings of 12 panels(250W) in series
• 1 orientation
© ABB Group
February 9, 2016 | Slide 198
Photovoltaic inverters
SIZING EXAMPLES
• 1,25 kW plant
• 1 strings of 5 panels(250W) in series
• Short string, 1 orientation
© ABB Group
February 9, 2016 | Slide 199
Photovoltaic inverters
SIZING EXAMPLES
• 36 kW plant
• 8 strings of 17 panels(250W) in series
• 2 Different orientations (East, West)
© ABB Group
February 9, 2016 | Slide 200
Photovoltaic inverters
SIZING EXAMPLES
• 66,5 kW plant
• 14 strings of 19 panels(250W) in series
• 2 Different orientations (East, West)
© ABB Group
February 9, 2016 | Slide 201
Training on solar inverters
PV Configuration Tools
© ABB Group
February 9, 2016 | Slide 202
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
© ABB Group
February 9, 2016 | Slide 203
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
View options
§STANDARD
No indication about the configuration
«goodness»
© ABB Group
February 9, 2016 | Slide 204
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
§Project reset
Clean-up the project and reset the
page.
§Save project
Allows to save a project as p1pj file.
The project can be saved for further
evaluation/checks. Useful especially
in case of manual editing of the PV
module data.
§Load project
Allows to open a saved project as
p1pj file.
© ABB Group
February 9, 2016 | Slide 205
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
Input data
© ABB Group
February 9, 2016 | Slide 206
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
© ABB Group
February 9, 2016 | Slide 207
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
© ABB Group
February 9, 2016 | Slide 208
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
PV Panel selection
§Select
panel brand/model from
PV panels database.
© ABB Group
February 9, 2016 | Slide 209
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
© ABB Group
February 9, 2016 | Slide 210
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
Inverter selection
© ABB Group
February 9, 2016 | Slide 211
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
© ABB Group
February 9, 2016 | Slide 212
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
Results matrix
© ABB Group
February 9, 2016 | Slide 213
Photovoltaic inverters
PV arrays configuration tool: www.stringsizer.abb.com
Configuration report
© ABB Group
February 9, 2016 | Slide 214
Energy Evaluation
Advanced PV Simulator Software: PVsyst
© ABB Group
February 9, 2016 | Slide 215
Energy Evaluation
PV Simulator Software: PVsyst
© ABB Group
February 9, 2016 | Slide 216
Energy Evaluation
PV Simulator Software: Pvsyst simulation Report
© ABB Group
February 9, 2016 | Slide 217
Foro de Preguntas
© ABB Group
February 9, 2016 | Slide 221