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OFFSHORE TECHNOLOGY CONFERENCE

6200 North Central Expressway


Dallas, Texas 75206

A Deep Water Mat-Supported Jack-Up Dr i I ling Unit


With Tubular Telescoping Columns and
Intermediate Column Frame
By
Ralph E. Scales, Bethelehem Steel Corp.

THIS PAPER IS SUBJECT TO CORRECTION

©Copyright 1976
Offshore Technology Conference on behalf of the American Institute of Mining, Metallurgical, and Petroleum
Engineers, Inc. (Society of Mining Engineers, The Metallurgical Society and Society of Petroleum Engineers),
American Association of Petroleum Geologists, American Institute of Chemical Engineers, American Society
of Civil Engineers, American Society of Mechanical Engineers, Institute of Electrical and Electronics En-
gineers, Marine Technology Society, Society of Exploration Geophysicists, and Society of Naval Architects
and Marine Engineers. .- .
This paper was prepared for presentation at the Eighth Annual Offshore Technology Conference, Houston,
Tex., May 3-6, 1976. Permission to copy is restricted to. an abstract of not more than 300 words. Illustrations
may not be copied. Such use of an abstract should contain conspicuous acknowledgment of where and by
whom the paper is presented.

ABSTRACT
Basic features of a mat-supported jack- capacities, and particular capabilities of
up mobile drilling unit are described in the first rig designed utilizing this con-
this paper. Important new components are figuration and concept. Arrangement of the
the telescoping columns, a column frame jacking system is shown and operation of the
attached to the lO\'ler end of the upper jacks described. Floating stability and
columns, and a jacking system wholly con- column stresses due to dynamic motion is dis-
tained in the upper platform which actuates cussed. Have forces and moments are compared
both the lower (inner) and upper (outer) with other column configurations. Weight of
columns. This type rig is suitable for the rig is also compared with other mat jack-
operations over a wide range of conditions up rigs.
on most of the continental shelves through-
out the world. For the Gulf of f1exico
the rig is rated for a maximum ~tater depth HlTRODUCTI Of'1
of 377 ft. during non hurricane season and
354 ft. during hurricane sea?on. The jack-up ri9 is a proven economical
mobile offshore drilling device for water
The telescoping columns and an inter- depths up to 300 feet. t1at supported type
mediate column frame are not nevI concepts jack-up rigs built by the author's company
in themselves. However, the way in which have more than 175 rig years of service.
these features are integrated into the over- The advantages of a very stable structure
all design is unique and allowed the develop~ from which drilling operations can continue
ment of a single jacking system to perform under all weather conditions except for very
all jacking functions. severe wi nd or \'Ja ves is \'le 11 known and has
been discussed in previous publications.
Drawings and tabulated information There are many jack-up rigs capable of drill-
show the general arrangement, size, ing in 250 ft. of 'dater but few that are rated
for greater depths especially for severe
References and illustrations at end of paper
A DEEP VlATER ~1AT -SUPPORTED JACK-UP DRILLING UNIT HITH
832 ~ TUBULAR TELESCOPING COLUMNS AND INTERMEDIATE COLUMN FRAME OTC 2504

weather conditions such as a Gulf of Mexico currently in progress and delivery of the
hurricane or a North Sea winter storm. rig is scheduled to be made before the end
of this year.
An evaluation of present and future
offshore drilling activity was made which Design calculations and construction
indicated a substantial potential need for drawings for the rig have been submitted
a jack-up rig with significant increase in to, and in part reviewed and approved by
water depth capability over present designs. the American Bureau of ~~~ipping. The unit
A maximum water depth of about 375 feet was will be classed as" ~ Al Self-Elevating
selected as a result of customer-provided Drilling Unit".
information and conclusions resulting from
an analysis of continental shelf areas The environmental conditions used in
versus \'Iater depths as shown in Table 1. designing the first rig are for the Gul f of
Mexico. However, the rig with present
Mobile platform costs are closely if scantlings, and in lesser water depths, is
not directly related to maximum operating suitable for areas ",lith more severe wind
water depth capability. It became obvious and "'lave conditions. Investiqations sho"'l
that beyond 375 1 the additional area avail- the rig to be suitable for about 70 ft.
able did not increase at an acceptable rate waves and 100 knot winds in 300 feet of
to offset the additional cost. Even more '/later \'Ji th an added lock-off posi ti on 40
important is the fact that costs of mobile feet below the fully extended position.
jackup rigs having capabilities beyond about Haterials used allovi for minimum design
375 1 of water equal or exceed the average temperatures of 28°F in water and 14°F in
costs of semi-submersiL,les \'Ihich can operate air. (approved by American Bureau of
in much greater depths of vIa ter. Shi ppi ng) • These des i gn temperatures VIi 11
permit use of t~e ,rig in more artic latitudes.
Therefore, a rig for a maximum water
depth of 375' seemed desirable. The primary
justification is the large percent (16.7) A rig of this basic concept can be
of continental shelf area bet\'leen 250 and designed for significantly deeper water with
375 feet of water. The rig is also suitable appropriate increases in size of components
for water depths as shallow as 45 feet. and scantlings. Additionally this concept
is attractive compared with existing designs
As a result of the above studies, tile for shallower water. Studies are currently
author's company developed the design pre- under vlay on a desi gn for 300 feet maximum
sented in tlli s paper. l1any proven concepts "'later depth.
from earlier designs were used to insure
the most reliable performance of the rig. A patent application with numerous
However, new concepts were employed to claims covering unique features of this
eliminate or minimize some of the more design has been allowed by the U. S. Patent
critical problems that the deeper water and Trademark Office. Applications for
depth posed. Floating stability and patents have also been filed in numerous other
dynamic motion column stresses, especially countries.
during an ocean tow, are two of the more
critical design problems that are essentially
eliminated by use of the telescoping column GEtIEPJ\L DESCRIPTION
feature. These two problems vlere also mini-
mized because the added rigidity from the Principle Parts
col umn frame allovled the col umn diameters
to be smaller which resulted in less weight There are six principle parts composing
and a lower center of gravity, and less the drilling unit as shovm by Fig. 1 through
wind force and moment. These and other 5, Table 2, and as described below.
features will be covered in more detail in
later sections of the paper. The mat, or bottom foundation, is a
square "A"shaped barge-like structure which
rests upon the bottom vlhen the rig is on
APPLICATION location. It provides support and stability
for the weight of the rig and the overturn-
The first rig of this concept, ing forces of wind, "lave, current, and tilt.
essentially as described herein, has been Friction between the mat bottom and the soil
contracted for wi th Hari ne Dri 11 i ng Company and lateral pressure on the skirts resist
of Corpus Christi, Texas. Construction is horizontal forces. The mat is subdivided
OTe 2504 RAJ PI-! r: ~rlll I:"~ 833

into buoyant compartments and flooded com- when afloat or on location. The primary pur-
partments. The buoyancy in the mat supports pose of the column frame is to provide
part of the weight of the rig while afloat increased rigidity and strength to the upper-
or on location. The flooded compartments re- lower column system for resisting vertical
main full when on location and during normal and lateral loads.
moving operations. However, if it is desir-
able to decrease the overall draft of the rig, A skid unit composed of an upper and a
the flooded compartments are provided with lower carriage is supported by longitudinal
piping so that they can be de-ballasted. tracks on the aft end of the upper platform.
This can be done only when the platform is The derrick, dravMorks, rotary, and other
afloat with the mat and column frame in the items of drilling equipment are mounted on the
upper most position below the platform. The upper carriage. A skid jack system provides
complete rig with limited variable loads will for transverse. movement of the upper carriage
float on the mat vlhen the flooded compartments of 7 1 -6" off centerline to port and starboard.
are completely de-ballasted. Longitudinal movement of the skid unit allows
positioning over the platform slot to suit
The upper platform is a buoyant well location, or stowage over the pipe racks,
rectangular barge-like structure with a slot if desired, for afloat conditions.
in one end. It will be raised above the
surface of the \'/ater v/hen on location to
provide clearance for waves. When moving,it Jacking System
will be floating and will provide stability and
a major portion of the buoyancy required to Jacks located around the upper column
support the vleight of the rig. The platform in each jack house are used to raise or lower
will be subdivided to provide tanks for drill the platform when on location and to raise or
water, fuel oil, potable water, sewage, waste lower the mat and columns when afloat. See
water, and voids. Space and compartments Fi g. 6 and 7.
will also be provided for quarters, machinery,
mud pits, bulk pressure tanks and store rooms. Each jack consists of hydraulic pumping
The main deck will provide space for pipe units, hydraulic cylinders, a movable yoke
racks, skid unit, deck house and miscellaneous actuated by the hydraulic cylinders and yoke
other items. Located at the house top level pins for engaging pinholes in the columns.
is the heliport, cranes, control house, and Also included are fixed pins for holding dur-
other equipment. Also the jack houses are a ing jacking and for lock-off between platform
part of the platform and will be described and columns, a central control station for
in more detail later. simultaneous operation of all three jacks, and
necessary piping, wiring, etc.
Three cylindrical lower (inner) columns
have their bottom ends attached to tile mat A set of lock-off pins is provided in the
and their top ends telescoping into the top end of the lower columns to lock the upper
upper (outer) columns. The lower portion of and lower columns together.
these columns are buoyant and support a part
of the rig weight when afloat or on location.
The lower columns will, in conjunction with SUf1MARY OF DESIGN
the upper columns, support the weight of the
platform and skid unit when on location. Classification and Regulations
They also act to raise or lower the mat when
changing location. The drilling unit now being built is
designed in accordance with the American
Three cylindrical upper (outer) columns Bureau of Shipping Rules for Building and
are attached to the column frame at their Classing Offshore Mobile Drilling Units.
bottom ends and extend upward through the
jack houses on the platform~ These columns, All requirements of the U. S. Coast
in conjunction with the lower columns, support Guard Rules for Artificial Islands are
the weight of the platform and skid unit when complied with.
on location. They also act to raise or lower
the mat when changing location. Environmental Criteria
The column frame is made up of box girder The basic environmental conditions the
members spanning between and attached to the first unit was designed for are listed in
bottom end of the three upper columns. All of Table 5. These criteria equal or exceed those
the column frame is buoyant and therefore used in the Gulf of l1exico and numerous other
supports a portion of the weight of the rig areas around the vlorld. Areas \1ith more
A DEEP WATER !lAT-Sl!PPORTEU \CK-UP BRILLII!GUIIIT}IITH
34 / ) IIITEI?IIECIIATE
TUBULAR TELESCOPIPIG COLUilllS COLUF1/{
FPA:IE OTC 2504

severe conditions may be suitable to operate bearings of the magnitude given above have
in as indicated previously in the Applications proven by many years of experience to be
section. very well suited for a wide variety of
bottom soil conditions. These type rigs
have performed well even during hurricanes
Capacities and Allowable Loads on extremely weak soils such as the
Mississippi River delta area. (See reference
Table 4 lists capaciti& of consumable 1)
items and gives maximum allowable variable
loads for the different modes of operation.
Natural Periods of Vibration

IlaterialsSpecifications A modal analysis of the rig on location


in the fully elevated position was performed
The basic structural steel is ABSgrade by Southwest Research Institute in San
material for all but a very slight percent of Antonio, Texas. The ANSYS (Engineering
the total. !lostof the material is ordinary At’lalysisSYStem) computer program was used
strength hull structural steel, Grades A, B fir this ~dy. Results indicate that the
and IISas required by thickness. Nest of the rig will have a natural period of about 4.5
column material is grade CS. A small amount seconds when the platform is at or near its
of column and mat steel is higher strength maximun elevation. Additional computer
hull structural steel grade EH36. Naterial studies and operational information from
in way of the mat buoyant compartments is other rigs in service with similiar natural
mostly grade AH36. Some of the steels used periods demonstrate that synchronism with
in jacking system components are mediun to waves will not cause excessive response.
high strength castings and forgings.
Generally steels were selected with proper- Resonance of the columns extending above
ties providing for ease of fabrication, the top of the jack house with wind vortex
notch toughness and ductility, and moderate shedding was studied. See References 3 and
strengths. All of these properties are 4. The maximum length of column above the
desirable in developing a design with a jack house top is about 153 feet when the
good fatigue life. rig is on a location with an air gap of 25
feet and a column frame submergence of about
20 feet. Both of these values are the mini-
Wind and Wave Forces mum allowable. For this condition a wind
velocity of about 60 miles per hour produces
Stokes Fifth Order Theory with 0.5 vortex shedding at a frequency equal to the
drag coefficient and 1.5 inertial coefficient natural frequency of the free standing
was used to calculate wave forces and over- column. However, as indicated by References
turning moments. Wind forces and moments 3 and 4, and verified by experience for wind
were calculated in accordance with ABS velocities of about 50 HPH or greater the
criteria. For hurricane wind and wave high degree of turbulence in the wind pre-
conditions given in Table 5 the total maxi- cludes the possibility of developing vortex
mum lateral load is about 3,400 kips. shedding at regular intervals for any
(Almost half of this is wave force on the significant period of time. Therefore no “
mat). Maximum overturning moment is appreciable amplification of column deflection
approximately 570,000 kip-ft. and stress is realized. For lesser lengths
of colunns above the jack house critical wind
velocities increase, further minimizing
Soil Loadings resonance due to vortex shedding because of
increasing turbulence.
Average bearing pressure on the soil
is about 425 PSF with survival variable
loads, and 475 PSFwith maximum drilling Structural Analysis
loads. With the overturning moment given
in the previous paragraph, maximum bottom Various combinations of wind velocities,
bearing is about 800 PSF. Average bottom wave heights, water depths, direction of
bearings are equal to or slightly less than wind and wave forces, drilling and survival
most mat supported rigs designed and built load conditions, and inner-outer column lock
by the author’s company. Bottom bearings off positions were analyzed. Most of the
with maximum overturning moments are slightly analysis was performed by W. B. Joseph and
higher. Mat supported rigs with bottom Associates of Houston, Texas using the Stran
-. .-. . —--- --- R35
---
~
)TC 7.04 ML Pll L. SLAI~s

computer program by Synercom Technology, Inc. of the two one piece column configurations
In more critical areas additional stress and would not be satisfied with the existing
buckling analysis was performed by Southwest platform size even if the rig VCG remained
Research Institute using finite element com- at7’. At 20° heel (which is beyond the
puter programs and large scale model testing. downflooding angle) the existing rig has a
Areas investigated in this manner include the righting moment of 180,000 ft.-kips. The
lower column connection to the mat, the lower wind heeling moment is”140,000 ft.-kip on
buoyant section of the lower column, and the the 20 ft. diameter one piece cylindrical
lower end of the upper column in way of the columns. The area under the righting moment
slotted holes shown on Fig. 7. For more curve is much less than the AfiSrequirement
complete details on analysis and design pro- of 1.4 times the area under the wind heeling
cedures see Reference 6. moment curve for the 20 ft. diameter columns.
If the increased rig VCG is considered,then
over half of the initial Gl!of 50’ is lost.
Propulsion Assist It becomes obvious that the platform size
would have to be greatly increased to pro-
Conventional propulsion systems have vide adequate stability. A larger platform
been provided in the port and starboard plat- would result in greater wind forces and over-
form fingers to assist in towing and turning moments In addition to increased
maneuvering. Thruster type units could be weight. Larger and/or heavier columns and
used, or propulsion assist could be mat would be required to support these
eliminated as it is not required for the increased loads.
proper operation of the rig.
Stresses in the columns due to dynamic
rolling or pitching motions of 15° in 10
Afloat Conditions seconds according to A13S requirements have
been calculated. These stresses are con-
The maximum load line draft is 13’-0” siderably below allowable with full length .
measured from the bottom of the platform. columns. 110column removal is required for
Metacentric height at this draft is 58.5 feet an ocean tow.
and the vertical center of gravity about
seven feet. Therefore the rig has a G!lof
about 50 feet with normal free surface effects Telescoping Colurims and Column Frame
allowed for. Overall draft to the bottom of
the skirts on the underside of the mat is 41’ T}w major advantage of the telescoping
when floating at the 13’ load line and with columns and column frame is seen in the
the mat fully retracted. Lesser overall afloat condition as descril,ed in the previous
drafts can be achieved by reducing platform section. The second major advantage of the
variable loads and/or deballasting the mat. tubular telescoping columns is that the
Although the complete rig can be floated on arrangement and configuration allowed a single
the mat this is not a normal operating jacking systen to be developed that could
condition. Deballasting to float on the mat actuate both the upper and lower columns. One
should be performed in protected areas or in disadvantage of cylindrical columns is the
very calm waters. r:lucll
larger wave forces compared to equivalent
trussed type columns. The column frame
A.B.S. intact stability requirements greatly reclucesthese large wave forces by
with 100 knot wind are met with an angle of allowing much smaller diameter columns to be
heel of about 5.5°. The corresponding maxi- useclwhile maintaining adequate strength and
mum draft is about 19 feet which leaves a stiffness. This is clearly indicated by the
freeboard of 1 foot. tleeldue to a steady wave force and moment data given in Table G.
100 knot wind is less than 4°. Mind heeling Even though the telescoping columns with frame
moment and righting moment at 20° is 50,000 have considerably larger forces and moments
ft.-kips and 180,000 ft.-kips respectively. than the trussed type the values are greatly
less than for the 20 ft. diameter column.
Damaged stability with 50 knot wind, as The 20 ft. diameter cylindrical shape and the
required by ABS, is met with maximum drafts 24 ft. center-to-center triangular trussed
for all conditions being below the platform configuration were sized to give strength
main deck level. and lateral stiffness equal to the telescop-
ing columns.
Table 6 indicates the great improvement
in floating stability provided by the tele- At each lock-off position between the
scoping columns. Intact stability with either upper and lower columns an upper and lower
A DEEP MATER MAT-SUPPOI?TED ~CK-UP DRILLING UNIT MITH
836 TUBULAR TELESCOPING COLUHMS A 1 INTERMEDIATE COLU!I!I
FI?AHE OTC 2504

bearing point is provided between the columns. pin holes in the lower column for holding
These bearing points are indicated on Fig. 1 while the jacks are being cycled for
and are shown in more detail on Fig. 7. another stroke. }Jhenthe lov;ercolumn has
While the lock off pins transfer axial loads been jacked to the desired position the
between the upper and lower columns the bear- lock off pins are actuated hydraulically
ing points provide fop the transfer of hori- to engage the lock off pin holes in the
zontal shear loads and bending noments between upper columns. hydraulic lines from the
the two column sections. The lower t;earing lock off pin actuators are located inside
point is always at the lower end of the the lower column with connections access-
upper column and the upper bearing point is ible through upper and lower colunn pin
always near the upper end of the lower column. holes from within the jack house.
The bearing point between the two columns
line up only when the columns are at the The mat is never to be lowered onto
three lock off positions. A very close the bottom by jacking on the lower columns.
tolerance fit at the bearing points is con- This is because the column frame would
sidered important to minimize impact and then be too near tilewater surface and
wear due to rocking action. Close tolerance liable to damage from boats and pounding
was maintained on the lower columns by from wave action. Therefore one of the
locating flats or heavy ring girders inside three lock-off positions for the lower
the column in way of the bearing points, and colunns is chosen, depending on water
machining the outside diameter at the bear- depth, as shown in Table 3. The proper
ing points. Tolerance was controlled at lock-off position for any particular
the lower bearing point on the upper column water depth insures that the column frame
by an accurate machine burn and touch up will always he a safe distance below the
grinding after completion of fabrication of water surface, and that the platform can
the lower assembly of the upper column. The always I)eelevated to give adequate wave
remaining upper column bearing points are clearance.
held to a circumference tolerance. If the
upper column is slightly out of round it Because the mat and lower columns are
will conform to the circumferentially rigid partially buoyant, the load while jacking
lower column bearing point when it aligns on the lower columns is relatively small.
with the upper column bearing point. The Therefore the jacki?g capacity provided by
annular clearance at the bearing points is only three of the SIX yoke and fixed pins
held to about 1/8 to 1/4 inch. is more than adequate.

Jacking of the upper columns utilizes


~ all six of the yoke and fixed pins for each
column. The pins are partially extended so
A plan view of a jack house from an as to engage the upper columns only. The
elevation above the yoke is shown in Fig. jacking procedure used is identical to that
6. Fig. 7 is a section through the jack used on many existing rigs. The fixed pins
house showing jacking system components, are retracted while making a stroke with the
inner column, and outer column with column yoke pins engaged, then the column is held
frame. by the fixed pins as the yoke is making a
return stroke with the yoke pins retracted.
Fig. 7 shows the upper column in the After completion of jacking, the platform
upper most position in relation to the weight is supported on the fixed pins.
platform which is the only location from
which the lower columns can be jacked. The The lock-off pins must always be
three slotted holes in each upper column engaged when jacking the upper columns, and
allow the yoke to travel the full 8 ft. always disengaged when jacking the lower
stroke of the hydraulic cylinders with three columns.
yoke pins extending through the slotted holes
and engaging pin holes in the lower column. The lock-off pins will be under water
At this time the other three yoke pins are if the rig is on location in a depth greater.
kept in a retracted position. Three fixed than about 225”ft. However, it “is empha-
pins are partially extended to engage upper sized that the lock-off pins are always
column pin holes only to hold the upper above water when they are actuated. More-
column while the lower column is being jacked. over access to them is always possible for
The other three fixed pins extend through inspection or maintenance when they are
oversize holes in the upper column and engage being operated. Normal operation of the
-----. — R?7
-“,
f)TL L!2U4 RAI P}{ F ‘X31~~r

lock-off pins is controlled from within the Hhen the rig arrives on location, it
jack house. is positioned with tugs and/or propulsion
assist units as the nat is lowered to the
Jacking is normally done from a central bottom. To aid in positioning, tlie mat can
control station. Local jacking controls are be lcn?eredor raised slightly to lightly
also provided in each jack house for testing contact or free itself from the bottom. In
and emergency use. The central station pro- this way movement of the rig can be con-
vides complete control and indication for trolleclrluchmore accurately.
hydraulic pumps, directional flow control
valves, yoke and fixed pin operation, and Continued jacl:ing on the ~lpper colunins
other miscellaneous items and functions. }rill lift t~leplatform out of the water to
a level desired for ~!avcclearance. Proper
wave clearance depends on i!ater depth,
SEQUENCE OF OPERATION season of t!leyear, and area of operation.
In the Gulf of ;Iexicothe minimum clearance
Going on Location is about 25 feet in non-hurricane season and
45 feet during hurricane season.
Various events performed in placing the
rig on location are described in the approxi- After tileplatform is at the proper
mate order of their occurrence although elevation it is locked off to tl~ecolumns
conditions of wind and sea may alter the with the fixed pins. I!edqcs are then in-
procedure. The flooded compartments in the stalled around the column-at the top and
mat always remain ballasted during normal hotton of the jack house. !!otethat the
moving conditions. For short moves the ~~edges should not be in place around the -.
upper and lower wedges are not installed columns w!]enjacking. The wedges provide
around the columns unless very rough seas are a rigid lateral connection between the
encountered. The weight of the mat and columns and tileplatform.
columns is carried on the fixed pins.
Preparations for drilling operations
If the move from one location to can now begin.
another is a short distance then the mat
can be left in a lowered position near the
bottom. Towing.with the mat near the bottom /lovingOff Location
is acceptable except when sea conditions are
rough. The procedure for removing the rig
from location is essentially the reverse
For longer moves the mat may be jacked of the going on location sequence. If
up to, or near, its upper most position to the mat has settled into a very soft bottom
minimize towing resistance. In this case it can be extracted by jacking the platform
lowering of the mat can begin before reaching down into the water beyond its normal float-
the location if sea conditions are moderate. ing draft. The excess buoyancy of the plat-
form can provide a large force to pull the
The lower columns and mat are first mat off bottom.
jacked to and locked off at one of the three
positions as determined by Table 3 for the
water depth at the location being approached. Comparison Hith Other Rigs
Then the mat, columns, and column frame are
further lowered by jacking on the upper columns A comparison of total steel weight in
until the mat is near the sea bottom. this rig was made with numerous other
shallower water rigs designed and built by
LovJeringof the mat as the location is the author’s company. The weight per foot
being approached allows the platform to be of maximum rated water depth is about equal
jacked up out of the water very quickly after for the telescoping column rig and the
arriving at the location. As the mat is shallower water rigs. Total costs of the rig
lowered near to the bottom it acts as a per foot of water depth capability is also
dampner to gradually eliminate wave induced approximately equal to or less than cost for
rig heave, and therefore, impacting or pound- shallower water rigs. The steel weight of
ing on the bottom. This characteristic the rig is considerably less than the weight
permits the rig to come off or go on location of large semi-submersibles and somewhat
in more severe wave conditions than other greater than small semi-submersibles.
type bottom supported rigs are normally
capable of.
A DEEP \dATERMAT-SUPPORTEll JACK-UP DRILLING UrlITWITH
38 TUBULAR TELESCOPING COLUNtlSAND IHTERtlCDIATECOLU!lN FRANE OTC 2504

REFERENCES

Engineering_ studies have determined that 1. Hirst, T. J., Steele, J. E., Remy,
the total steel weight in a rig with 20 ft. N. D., and Scales, R. E.: “Performance
diameter one piece columns is considerably of Hat Supported Jack-Up Drilling Rigs”
greater than the steel weight of the telescop- paper number OTC 2503 presented at the
ing column rig. Additional studies show that Eighth Annual Offshore Technology Con-
the total steel weight with trussed type one ference, Houston, Texas, May, 1976.
piece columns is at least equal to steel
weight of the telescoping column rig. However, 2. Giblon, R. P., and !Iinorsky,V. U.:
the material and construction costs for trussed “Super Jack-Up Type Nobile Drill Rig
type columns are about 1.5 to 2 times more ex- Platform for Operation in 500 to 600
pensive per ton of steel than for tubular type Ft. Water Depths” paper number OTC 1879
columns. Therefore cost of the telescoping presented at the Fifth Annual Offshore
column rig is significantly less than for the Technology Conference, Houston, Texas,
other two configurations described above. April 2’3- May 2, 1973.

3. \doodruff,G. B. and Kozak, J. J.: “Wind


CONCLUSIONS Forces on Structures: Fundamental Con-
siderations” paper 1709 Journal of the
The use of telescoping columns and an Structural Division, Proceedings of the
intermediate column frame provide a config- American Society of Civil Engineers,
uration that has excellent floating condition July 1958.
characteristics. A smaller size platform is
adequate thereby reducing weight and wind 4. Vellozzi, J., and Cohen, Edward:
forces which minimizes column and mat size “Dynamic Response of Tall Flexible
and weight. A relatively simple and economi- Structures to Hind Loading”, Arnmannand
cal jacking system is possible because the Whitney, flewYork, January, 1969.
tubular telescoping type .of columns can be
5. American Bureau of Shipping: “Rules
jacked with one set of jacks located in the
for Buildinq and Classing Offshore Hobile
platform. The overall result, as verified
Drilling Units”, 1973.
by detailed design and analysis, is a deeper
water mobile jack-up rig that is relatively
G. Whitley, J. O., Jr., “SonleAspects of
economical and practical to operate compared
the Structural Design of A Three Column,
to other designs.
Ilat Supported, Self-Elevating !Iobile
Drilling Platform”, presented at the
spring meeting,Texas Section, American
Society of Civil Engineers April 30 -
Nay 2, 1970, Galveston, Texas.
TABLE 1 - SELECTED CONTINENTAL SHELF AREAS VS WATER DEPTH

Area in Sq. Miles and (%) of Total Area


For Indicated Water Depth Increments

0-125 ‘ 125’-250’ 250’-375’ 375’-600’ TOTAL

Gulf of Mexico (55.5) (27.1) (8.1) {;.;;O (loo)


(U. S. Waters Only) 68,900 33,700 10,000 9 124,200

(39.9) (37.0) (14.1) (9.0) (loo)


U. S. East Coast 41,900 38,900 14,800 9,400 105,000

{;;.qo p. (2;1:00 (:) (loo)


Java Sea s s ~

South China Sea (~.:]. (51.8) (23.0) {:.:JO (:;:)OOO


Lat. 1°N to 9°N ? 114,000 50,500 $ ?

Timor Sea (N of Lat. (::.;OO ~;.:~o (JKl;)ooo


12°N) And Arafura Sea 9 s Y

(8.4) (52.8) (30.8) (8.0) (loo)


North Sea 10,500 66,000 38,500 10,000 125,000

West Coast Africa (36.1) (:;.;;O (;;.:~o {:oi;; (] Kl:)ooo


34°S To 35°N Lat.) 66,000 , 9 9 9
TOTAL 401,300 510,400 198,300 79,000 1,189,000

% OF
TOTAL 33.8 42.9 16.7 6.6 I 100

M4T TABLE 2 - PRINCIPALDIMENSIONS

Length, Width, Oepth 250’x 21O’X 12’


Skirt Oepth 2’
Slot Width, Length 98’ X 100’

PLATFORM

Length (Not Including Heliport) 194’


Width [I;tW:;d:f Jack Houses) 150’
Oepth 2(I

Slot Width, Length 50’ x 60’
cyLINDIHcAL LOWEFi(INNER) COLUMNS

Diameter,Length 14’ X 231’ - 6“


Spacing Transverse,Longitudinal 120’.X 120’

cyLIfioRIcIIL UPPER (OUiTR) COLUMNS

Diameter, Length 15’ x253’ - 9“


Spacing Transverse, Longitudinal 120’ x 120’

COLUMN FRAME

Width, Depth 12’ X1l’ -3”

SKIO UNIT

Derrick Floor Width, Length 46’ x65’


Derrick Floor Elev. Above Main Deck 20 ‘
TABLE 3 - OPERATING WATER,DFPTH RANGES
OPERATING WATER DEPTIIS

COLUMN FRAME MAX. ELEV. ELEV. OF TOP NON-HURRICANE SEASON HURRICANE SEASON
POSITION OF PLATFORM OF COL. FRAME MAXI}lUf~lAppROXC
MIN. IIAXIMUII]APPROX.
MIN.
,
Fully Extended 402 ‘ 200.5’ 377 ‘ 225 ‘ 354 ‘ 240 ‘

Intermediate 314’ 112.5’ 289 ‘ 140’ 266 ‘ 155’

201 ‘ 451* 178’ 451*


Retracted 226 ‘ 24.5’ I

*Controlled by floating draft

TABLE 4 - VARIABLE LOAD CAPACITIES AND LIMITATIONS


CAPACITIES

Drill Water 5,800 Bbls.


Fuel Oil 2,000 Bbls.
Potable Water 1,100 Bbls.
Salt Water (In Platform) 2,900 Bbls.
Mud 1,600 Bbls.
Bulk Mud and Cement 6;400 Cu. Ft.
Bag Storage 3,000 Sacks
Pipe Rack Area 4,200 Sq. Ft.
Quarters Complement 48 Persons*

NAXIMUM ALLOWABLE VARIABLE LOADS**

Jacking 2,500 Kips


Floating (At 13’ Loadline Draft 5,000 Kips (approx.)
on Platform)
Survival 3,500 Kips
Drilling 5,000 Kips

* Quarters can be provided to accommodate 70 or more persons.

** variable loads include drill water, fuel oil, potable Water, Salt

water in platform, liquid mud, hulk mud and cement, sack material, drill
pipe and collars, casing, BOP’s, and other consumable materials used in
the drilling operation.

TABLE 5 - DESIGN CRITERIA


Hurricane Non-Hurricane
Season Season

Still Water Depth* 354 ‘ 377


llax.Elevation of Bottom of Platform 402 ‘ 402 ‘
Air Gap 48 ‘ 25 ‘
Naximum Wave Height, Period 60’, 15 Sec. 33’, 10 Sec.
Maximum 1 Min. Hean Wind Velocity** 100 Knots 70 Knots
Approx. 3 Second Gust Wind Velocity 133 Knots 93 Knots
Minimum Design Temperature - Air 14°F
Water 28°F
Crest Elevation of Wave Above Bottom 387 ‘ 398 ‘
Platform Clearance Above Wave Crest 15’ 4’

*Still water depth includes astronomical tide, storm tide, and mat sinkage
into the bottom if any.

**One minute mean wind velocity used to calculate overall rig wind forces and
moments for combining with the maxinum wave.
TABLE 6 - WIND AND WAVE FORCES AND MOMENTS FOR DIFFERENT COLUMN CONFIGURATIONS

All column configurations provide for 402’ maximum elevation of bottomof


platform.

Rig VCG is for floating condition with draft at loadline and mat in upper-
most position below platform. VCG is measured from bottom of platform.

Wind forces and moments are with rig in floating condition with mat in the
uppermost position below platform. Forces and moments are for columns only,
and are in accordance with American Bureau of Shipping criteria.

Wave forces and moments are calculated by Stokes 5th Order Theory. Drag
and inertia coefficients used are from American Bureau of Shipping Rules
for Offshore Mobile Drilling Units.

/ 100 KNOT WIND \60:15 SEC. WAVE IN j


354’ STILL WATER
tOLUMr RIG ~ MAX MO
CONFIGURATION VCG ~IPS FT~KIP~”
.-,——--—..——
3 - Telescoping Tubular Cols.
With Column Frame As Described 7’ 204 28,760 1,705 392,700
In Fig . 1 and Table 2

3 - 20’ Diameter One Piece


Cylindrical Columns 40 ‘ 576 140,000 2,546 589,000
(No Column Frame )

3 - 24’ c/c Triangular


Trussed Columns 35 ‘ 691 168,000 800 248,000
(No Column Frame)
DERRICI(

..- ,.
>.
...,. —.
,
. ———
——
...
. .1
_L.-..
:5
-. ..

7 .4 r
RETRACTED POSITION
,. UPPER BEARING POINT
t
— Q

ie
!.

, ,.

!.

..
.. ..
,s
‘INTERMEDIATE POSITION !.
INTERMEDIATE POSITION
LOCK-OFF PINHOLES ,.
UPPER BEARING POINT
. . !.
. . !.
t

L
. . .

. . .

. . .

;
‘;” UPPER(OUTER)COLUM~ :.

. . ‘.
.

II
. .
.
“~” FULLY EXTENDED
LOCK-OFF
POSITION “n
,:, _ FULLY
,
/ UF?ER
a
EXTENDED POSITIO1
BEARING POINT

+’-
.

.
‘-i-
COLUMN
-FULLY EXTENDED
FRAME
POSITION
LOWER BEARING PoINT
1

“---”-
-
.
.
.

.. -INTERMEDIATE POSITION
LOWER BEARING POfNT

A ,1
‘:- WATERTIGHT FLAT

LfOWER (INNER) COLUMN ,.


.
\
25 0 25 BUOYANT
so COMPARTMENT
SCALE IN FEET

+--’7
.—

Fig. 1 - Outboard profi Ie, on Iocat on.


(OUTER) COLWNS

I ,,
.,
: ;UPPiR P~TFOi@
I 1 COLUIVNNFRAME I i I ~
::
MAT——— —.——-—~:
--. J-.-_.. .I
~=
2!5 o 50 75
SCALE IN FEET

Fig.2 - Out board .profi le, af I oat ful Iy retracted.

~-
>ACK HouSE

C’* *“A
x,~“14
I
__ -i I ~. I

L
--- T“ = DERR[CK

.:@
FLOW
?17
~
PI PE

-— .,
c
.:. -
/==&

&#!
II

m.lR*cKiy HELIPORT
J–-u I o
/ 00”:
SKIO UNIT IN 1
ORILLING POSITION
lllll!l[il[L~ .

2s -0.. - 25. 50 75
UPPER
SCALE IN FEET
PLATFORM

Fig. 3 -. Plan view of platform.


ORILLlffi AREA

LOWER
i, ‘
25 0 25 50 i% COLUMNS

SCALE IN FEET ‘\
l/\ n ‘\

Fig. 4-- Plan view of ~at.

DRILLING

I
I

SCRLE IN FEET

UPPER COLUMN

I
Fi g.. .=5..- Plan vi_e Jv. o-f co .umn frame.
~
/—
/
UPPER(OUTdR)COLUMN—

P UPPER

‘“l~
COLU
(6IJ
N FINHOLES
60”)
“OP OF JACKHOU6E

JACK HOUSE
u
JACKING YOKE ii
II
II
l!

0 [::
lNNER-OUiER COLUMN G) PIN
LOC/@26@2)PlNS --

=3= RUBBING PLATES

MAIN DECK OF
‘FULLY EXTENDED PLATFORM
UPPER BEARING P$IINT h-lk -
~-: -
~’j FIXED ( .DING) PIN
L_J

ULOWE cOLUMN —
PINH( ES (3 at 120°)
.—


E

BOTTOM OF PLATFORM
\ND JACK HOUSE

1..-...
I

(
❑ ;.! )
-LOWER (lNNER)COLUMN-
-Eii& Ew4t’%%ollu
\
+; !-
..—
—..-. -.
‘COLUMN FRAME

. ,Cl.,. ~ 5 0 .—— —— . . . 5 10
—— 4
SCALE IN FEET

Fig. 6 - Plan view of aft ja-ck house.


,

.-.
——- , ..A_Q-
r----
- .—. -- —..— — -
~YDf3AuiJc /

PIN

L- . .

YOKE
GUIDE
—= ..—
COLUMN~

/’

ACKiNG
YOKE

JACK
HOUSE
I

25 0 25 50 75
SCALE IN FEET

Fig. 7 - Sect on through jack house and jacking


system.

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