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25m Report PDF
25m Report PDF
DATE
NAGPUR METRO RAIL
PROJECT:
PROJECT RITES/NMRP/PSCGIRDER25M
DESIGNED CHECKED SHEET
TITLE: Design of PSC Girder for 25m span
Silambarasi Renganayagi
bc
bc
Introduction
This document deals with the design of 25m span post tensioned I girder
DESIGN OF PSC I GIRDER FOR 25m SPAN
Design of PSC I GIRDER for 25m Span
0.15
CL of pier to Pier 25000 0.10
11.88
Span of girder c/c of bearing 23.760 m
L/D 12.51 0.350
Girder overhang on bearing 0.295 m
0.125
0.225
Mid span Support 0.80 0.50
Width of top flange(PSC) 0.500 0.500 m. Midspan End(supports)
Width of bot flange(PSC) 0.800 0.800 m.
Thk of top flange 0.150 0.000 m.
Thk of bot flange 0.225 0.225 m.
Web thickness 0.350 0.500 m.
Thk of top fl at web 0.250 0.000 m.
Thk of bot fl at web 0.350 0.308 m.
Depth of girder 1.700 1.700 m. 2 1.6
Thickness of top slab 0.200 0.200 m. Web Taper profile
Beff of top slab 1.505 1.505 m. =MIN(spacing,12*web thk))*Eslab/Egird
Spacing of girders 1.505 (min spacing)
Actual width of slab 2.200
Mid span Supports
SECTION PROPERTIES web top flange bot flange web top flange bot flange Slab
Area 0.595 0.023 0.008 0.101 0.028 0.850 0.000 0.000 0.068 0.01 0.301
x from bottom 0.850 1.625 1.517 0.113 0.267 0.850 1.700 1.700 0.113 0.253 1.800
distance from cg -0.091 0.866 0.758 0.647 0.492 -0.062 0.000 0.000 0.676 0.536 0.744
Moment 0.143 0.000 0.000 0.000 0.000 0.205 0.000 0.000 0.000 0.000 0.001
Total Moment 0.219 0.243
PRE-CAST GIRDER mid span Support Torsional Property (for use in staad)
Area 0.754 0.930 m2 mid end
Area * x 0.573 0.733 slab 0.003 0.003
cg. Of girder 0.759 0.788 m web 0.016 0.050
Mom of inertia 0.219 0.243 m4 top fl 0.000 0.000
Top cg 0.941 0.912 m bot fl 0.003 0.003
Ztop 0.233 0.266 m3 Ixx = 0.022 0.055
Zbot 0.289 0.308 m3
Density Concrete (kn/cu.m) 25 Girder fck 45 Mpa Ec 33541 Mpa 32500 Mpa
slab fck 45 Mpa Ec 33541 Mpa 32500 Mpa
2
C/S Area of Girder = 0.754 m
.
. . U.D.L due to Dead Load = 0.8 x 25
= 18.9 kN/m
2
Additional Area at End Section = 0.930 - 0.754 m
.
. . U.D.L due to Dead Load = 0.176 x 25
= 4.4 kN/m
23.3 kN/m
18.9 kN/m
support Centreline
support reaction of girder only = 2.295 x 23.3 + 1.6 x 21.055
+ 18.9 x 8.28
= 243.202 KN
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Section at Support 0.9D L/8 L/4 3L/8 L/2
Distance (x) 0 1.53 2.97 5.94 8.91 11.88
Shear (kN) 236.3 200.8 177.3 112.0 56.0 0.0
Moment(kNm) -1.0 343.9 716.3 1055.5 1325.5 1429.0
FPLL effect
From Staad Output Loading = 500 kg/sqm X 800 mm width = 4.0 kN/m
Section No. 1--1 2--2 3--3 4--4 5--5 6--6
Section at Support 0.9D L/8 L/4 3L/8 L/2
Distance (x) 0 1.53 2.97 5.94 8.91 11.88
Shear (kN) 0.0 0.0 0.0 0.0 0.0 0.0
Moment(kNm) 0.0 0.0 0.0 0.0 0.0 0.0
Torsion(kNm) 0.0 0.0 0.0 0.0 0.0 0.0
1) Dead Load of PSC Girder M -1.0 343.9 716.3 1055.5 1325.5 1429.0
S 236.3 200.8 177.3 112.0 56.0 0.0
Check for stresses (Stage I- stressing all cables to full design force)
Horizontal Component of Cable forces at various X n .(from prestress calculations)
Cable 1--1 2--2 3--3 4--4 5--5 6--6
Nos Support 0.9D L/8 L/4 3L/8 L/2
1 2035.2 2052.0 2072.6 2113.3 2151.5 2229.6
2 3265.1 3287.4 3313.4 3365.2 3414.6 3332.0
3 3303.0 3321.3 3341.1 3381.3 3420.6 3324.1
4 0.0 0.0 0.0 0.0 0.0 0.0
5 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
Force 8603.3 8660.8 8727.1 8859.8 8986.7 8885.7
Descriptions
1--1 2--2 3--3 4--4 5--5 6--6
Prestress σt 12.00 7.87 5.38 0.52 -2.39 -2.86
σb 6.61 10.37 14.81 20.88 23.74 24.29
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 11.99 9.16 8.30 5.06 3.30 3.28
b 6.61 9.26 12.39 17.22 19.15 19.34
Sections 1--1 2--2 3--3 4--4 5--5 6--6
11.99 9.16 8.30 5.06 3.30 3.28
Losses 1 (Stage I)
Elastic Shortening of Wires: (Vide Cl:16.8.2.3 of IRS-CBC)
Loss = 0.5 x m x Stress at C.G of the Cables at that X n .
It is proposed to stress(II) the cables after 21 Days when the concrete attains 42.6 MPa.
The effect of Prestress & Dead Load acts together. m=280/fck
Descriptions
1--1 2--2 3--3 4--4 5--5 6--6
Prestress Stage I σt 12.22 7.98 5.43 0.53 -2.36 -2.60
σb 6.68 10.47 14.88 20.79 23.43 23.38
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 12.21 9.27 8.35 5.06 3.33 3.54
b 6.69 9.35 12.46 17.14 18.83 18.43
Losses 2
Losses from Stage I prestress to addition of Deckslab I.e., 21 days to 28 days
Creep of Concrete:- (Vide Cl 16.8.2.5 of IRS Concrete Bridge Code)
1--1 2--2 3--3 4--4 5--5 6--6
Prestress Stage I σt 11.83 7.72 5.26 0.51 -2.28 -2.52
σb 6.47 10.13 14.40 20.13 22.68 22.63
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Resultant t 11.8 9.0 8.2 5.0 3.4 3.6
b 6.5 9.0 12.0 16.5 18.08 17.7
Losses 3
Losses from addition of Deckslab till addition of SIDL I.e., 28 days to 60 days
Creep of Concrete:-
1--1 2--2 3--3 4--4 5--5 6--6
Prestress Stage I σt 11.35 7.42 5.05 0.49 -2.19 -2.42
σb 6.21 9.73 13.83 19.33 21.77 21.73
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Deck Slab + Diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58
σb 0.00 -0.63 -1.20 -2.12 -2.67 -2.89
Resultant t 11.4 9.4 9.4 7.6 6.8 7.3
b 6.2 8.0 10.2 13.5 14.5 13.9
Relaxation of H.T.Steel
Average stress in HTS = 0.6785 x UTS when stressed (after friction and slip) for stage 1
Relaxation loss for HTS for this stress = 2.2310 %
Relaxation loss for HTS on 28 days means 168 hrs stressing I
Relaxation loss for HTS for this period = 1.379 % of initial stress
Relaxation loss for HTS on 60 days means 936 hrs after stressing
Relaxation loss for HTS for this period = 2.188 % of initial stress
Relaxation loss from 28 days to 60 days
for stage I =( 2.188 - 1.379 ) x 1258 = 10.18 MPa.
Total Time dependent Losses 3 =
for stage I cables = 8.2 + 4.0 + 10.18 = 22.44 MPa.
% loss (of initial stress) = 22.44 / 1258.07 = 1.784 % Loss 3
Losses 4
Losses in prestressing from addition of SIDL to infinity 60 days to infinity
Creep of Concrete:-
1--1 2--2 3--3 4--4 5--5 6--6
Prestress Stage I σt 11.14 7.27 4.95 0.48 -2.15 -2.37
σb 6.09 9.54 13.56 18.95 21.35 21.31
Dead Load σt 0.00 1.29 2.92 4.53 5.69 6.14
σb 0.00 -1.12 -2.42 -3.66 -4.59 -4.95
Deckslab+diaphragm σt 0.00 0.73 1.44 2.63 3.31 3.58
Relaxation of H.T.Steel
Relaxation loss for HTS on 60 days means 936 hrs after stressing
Relaxation loss for HTS for this period = 2.188 % of initial stress
Relaxation loss for HTS for 500000 hrs 6.693 % of initial stress
Relaxation loss from 60 days to 500000 hrs after stressing
Stage I cables =( 6.693 - 2.188 ) x 1396.5 = 62.9 MPa.
Total Time dependent Losses 6 (I)= 68.05 + 37.1 + 62.91 = 168.0 MPa.
% loss (of initial stress) for stage I= 168.01 / 1396.5 = 12.030 % Loss 6
Minimum reinforcement
(Cl: 16.9.4 of IRS:-CBC ) atleast 10 mm dia bar at not greater than 200 mm.
(Cl: 16.9.4 of IRS:-CBC ) Vertical dirn. 0.18% of web area
(Cl: 16.9.4 of IRS:-CBC ) Longit. Min. 0.15% of c/s area for Upto M45; beyond M45, 0.18%.
min Longit. Steel reqd 1131.56 mm2 10 dia 15 Nos in web+top+bot flange
min Web vertical steel 630 mm2/m 10 dia 2 lg 200 mm spacing
(Note: the values given here are only as a check for min. steel. Actual steel provided is checked in the
following sections)
Check for Ultimate Shear Strength at Various X n . (Vide Cl:16.4.4 of I.R.S -CBC)
Sections Uncracked in flexure
V co = 0.67bd (f t +0.8 f cp* f t )
V co = Ultimate Shear Resistance of the X n .
b = Width of Webs - (2/3 x Duct Diametre) if the Cables are grouted.
d = Overall depth
ft = Max principal stress 0.24 fck
f cp = Stress at c.g at the section due to prestress after inst: loss is accounted.
Sections Cracked in flexure
V cr = 0.037bd b f ck + (M t xV/M)
db = Distance of extreme comp.fibre from centroid of tendons.
Mt = (0.37 f ck + 0.8 f pt ) I/y
V and M = Ultimate Shear & corresponding moment at the section
V cr (min) = 0.1bd f ck
Acc.to IRC :18 - 2000 Cl. No. 14.1.5 &Table 6.
V Capacity =( 5000 x b x db )+ P Sin( ) if the X n is Uncracked.
db = 0.8 x Overall Depth or Dist: from comp: face to C.G of Tendons,which ever is more.
STAGE I PRESTRESSING
CABLES DATA
Input particulars
7000 13032
Stg 1
Total No. of strands 50 = 50
Corrugated HDPE sheathing is considered
Coefficient fo friction k 0.0025 Per m
u 0.17 per rad.
Slip accounted s 0.006 m
Each cable is to be stressed from both ends simultaneously.
L4
Y4
Horizontal Splay of Cables
Bearing
CL
-X3 +X3
Y3
L/2
Y2
Y1
Xa X3 X2 X1
370
Elevation of a typical Cable
Po
P1 P2
X5
P4
P3
Po' Case 2 (X5 case)
P2'
P1'
L1
L2
L3
Po
P1
P2 P3
Case 3 (Y5 case)
Y5
P0' P1' P2' P3'
L1
L2
L3
Selected Case X4 Y5 Y5 Y5 Y5
Slip travels upto 12.910 12.000 12.000 12.000
CABLE COORDINATES
CABLE NO 1 2 3 4 5
At 3l/8 2.97
Yb 0.655 0.655 0.655 0.655 0.655
Yc 0.503 0.310 0.123 0.136 0.135
a radian 0.024 0.013 0.005 0.002 0.000
e=Yb-Yc 0.151 0.345 0.532 0.519 0.520 avg ecc 0.370 m
Pi 2152.1 3414.9 3420.6 0.0 0.0
Picosa 2151.5 3414.6 3420.6 0.0 0.0
Pisina 50.7 45.8 18.7 0.0 0.0
Picosa*e 325.7 1177.1 1819.5 0.0 0.0
At 0.9D 10.35
Yb 0.649 0.649 0.649 0.649 0.649
Yc 1.003 0.657 0.316 0.283 0.176
a radian 0.112 0.081 0.047 0.038 0.039
e=Yb-Yc -0.353 -0.008 0.333 0.366 0.474 avg ecc 0.041 m
Pi 2064.9 3298.2 3325.0 0.0 0.0
Picosa 2052.0 3287.4 3321.3 0.0 0.0
Pisina 230.4 265.8 156.3 0.0 0.0
Picosa*e -725.1 -25.5 1105.8 0.0 0.0
At support 11.88
Yb 0.649 0.649 0.649 0.649 0.649
Yc 1.200 0.800 0.400 0.350 0.250
a radian 0.123 0.089 0.052 0.041 0.046
e=Yb-Yc -0.551 -0.151 0.249 0.299 0.399 avg ecc -0.092 m
Pi 2050.6 3278.1 3307.5 0.0 0.0
Picosa 2035.2 3265.1 3303.0 0.0 0.0
Pisina 250.7 291.0 172.2 0.0 0.0
Picosa*e -1120.8 -492.2 823.3 0.0 0.0
1
0.35
G1 G2 G3 G4 Diaphragm
760 760 760 760
1505 1347.5 1347.5 1505
1475
Max Design Shear is 760 kN (Note: this is at the jack face or the CL of the girder. Actual shear
will be little less)
RCC Design of End Diaphragm
L/D min = 4200 / 1475 = 2.84746 > 2.5
Okay
Concrete Strength fcu = 45 MPa
Reinft Strength fy = 500 MPa
K = M/(B*D*D*fcu) 0.0117
For rectangular beams, K' = 0.156 (as per Cl.3.4.4.4 of BS 8110)
Hence, K' >= K
So beam is to be designed as aSingly Reinforced Beam
depth to comp reinf =d' = 82.0 mm d' / d = 0.059 < 0.2 cl. 15.4.2.2.1
effective depth d= 1393.0 mm
lever arm z= 1- 1.1*fy*As/ (fck*b*d) <= 0.95*d
z = Min of 1327.00 OR 1323.35 mm OR 1282.50 mm
z= 1282.50 mm
SHEAR CHECK