(3), INGERSOLL-RAND. TECHNICAL MANUAL ‘SUPPLEMENT ‘Small Compressor Division INGERSOLLRAND COMPANY Campbelisville, KY 47218 T30 LOW OIL LEVEL SWITCH PART NUMBER 32276313 A WARNING Compressed Air Has Great Force. Gan Cause Severe Injury or Death. Always release air pressure from the compressor, air receiver and associated tubing and components before eervicing thie compressor. A WARNING Hazardous Voltage. ‘Can Cause Severe injury or Death. Always disconnect power supply before performing any maintenance or repalr work ‘on thie compressor. 1. PURPOSE. ‘The purpose of this publication is to provide meinte- nance and parts list information regarding the latest design improvements on your Ingersoll-Rand air com- pressor. The information contained herein has not yet been incorporated in the Instruction and Parts List Manuals provided with your compressor. 2. SCOPE. This supplement is applicable to all Type 30 (T30) air compressors manufactured afler April 1, 1994, Depend- ing on the air compreeeor purchased, the Low Oil Level Switch is available as either standard or optional equip- ment 3. PRECEDENCE. ‘The maintenance procedures contained in Paragraph 6 supersede the corresponding data in the Instruction Man- val supplied with your air compressor. When ordering ‘spare or replacement parts, the part numbers listed in Paragraph 8 should be used in place of those shown in the Parts List. This publication, along with the Inetruction Manual and Parts List should be kept in a location which is accessible to operation and maintenance personnel, 4. DESCRIPTION. A properly functioning Low Oil Level Switch is critical to the operation of your compressor. Operating the com- pressor with a defective switch can cause extensive ‘damage should the frame oil level drop to an unsafe point undetected. The switch is a single-pole, double- throw device, and ie NEMA 4 rated. Switch data ie lieted in Table 1 The low oil level switch does not alleviate the need to check the frame oil level in your compressor on a regu- lar basis (Refer to the SCHEDULED MAINTENANCE. table In your Instruction Manual). Ingersoll-Rand Com- Peny cannot assume responsibility for any damage which might occur as the result of operating the com- pressor without adequate lubrication, AMPS: VOLTAGE 04 | 575 VAG PILOT DUTY 14__[_250 ve - NON-INDUCTIVE. w2__| 125 voc - NON-INDUCTIVE. 3412 _ | 24 VDC - NON-INDUCTIVE 10 125, 250, 480 VAC TABLE 1. SWITCH DATA, 5. OPERATION. If the il level in the compressor frame reaches an unsafe level, the float will cause the switch contacts to ‘open and shut down the unit. When the proper lubricant level has been restored, the float will reset toits original position, closing the switch contacts. The compressor ean then be restarted. 6. MAINTENANCE. Under normal operation, the low oll level switen re- quires no operator intervention or routine maintenance. Ifthe switch fails, as evidenced by frequently shutting off the motor, or failing to shut off the motor if the oil level drops to an unsafe point, it should be removed and Printed in the U.S.A. FORM ScD-509 March 1994_7~ NORMAL OPERATING POSITION J nso POSITION FIGURE 1. SWITCH ALIGNMENT. checked immediately. A defective switch must be re- 4), Carefully and evenly tighten the three set placed, screws to secure the cover to the switch body, ‘A, REMOVAL. (NOTE: Frame end cover removal is using caution not to over-tighten and damage not required fo remove the low oil level switch). the switch. The set screws should be torqued ‘Manual for oil change procedures). (Rafer to your Instruction Manual). 2). Disconnect the switch wires from the control 6). Fill the compressor frame with lubricant. (Re- 4). Remove the switch body from the compressor frame. (NOTE: If the switch is to be removed B. CLEANING. Thoroughly clean the float with a dry rag. If necessary, a non-flammable solvent can be used provided the float is wiped clean befora the switch is reinstalled. G. TESTING. The switch can be tested with a stand- ard 12-volt automotive test light. 4). Align the cover on the switch body as shown in Low o1 4 Bisa eee LEVEL SWITCH S cover do not make contact. The test light Sonata Sieciceeliainetenestententecten Reunestonnen er anon make contact, the test light should go off. D. INSTALLATION. 1), With the switch cover removed, apply pipe 7" PARTS LIST DATA. thread sealant to the switch threads. ‘Should it ever be necessary to replace the switch, sup- 2). With the float extended straight out, insert the _PlY the information in Table 2. when ordering. switch body into the frame and tighten. Wnen properly installed, the switch should be aligned | PART NBR. DESCRIETION as illustrated in Figures 1 and 2 s2a76s13_ | SWITCH, LOW OIL LEVEL 3). Hold the contact rod straight up at a 90° angle. Install the switch cover with the arrow pointing TABLE 2, PARTS LIST DATA. straight up at a 90° angle. SCD-599INGERSOLL-RAND. ‘nerzatag Smear onto ‘AIR COMPRESSORS an ametere R — Supplement — Fuse Requirements For Electric Units Depending on your particular unit, control circuit fuses m: may not be provided. Units without control circuit fusing are identified by a decal on the starter box that states "BRANCH CIRCUIT PROTECTION MAX. 45 AMPS". If the Ingersoll-Rand unit does not have control circuit fusing, as evidenced by the presence of the decal, then the branch circuit protection device provided by the installer/end user must not exceed 45 amps, in accordance with National Electric Code (NEC). NOTE: The 45 amp branch circuit limitation requires the use of time delay fuses or inverse time circuit breakers, If time delay protection devices are not used, control circuit fusing must be installed, in accordance with NEC. A control circuit fusing kit (I- R Part Number 5274780) is available for these installations. NOTE: The presence of control circuit fusing on an Ingersoll- Rand unit does not eliminate the need for the installer to provide proper branch circuit protection. A branch circuit protection device must be installed in accordance with National Electric Code (NEC) on all units. Please see the owner's manual and wiring diagrams and refer to the NEC for additional information. Form SCD-832 Novemser 1998 © Ingersoll-Rand Company Printed in U.S.A. INGERSOLL-RAND. aporing Corpse es, AIR COMPRESSORS sen oven Ta — Supplement — Fuse Requirements For Electric Units Depending on your particular unit, control circuit fuses may or may not be provided. Units without control circuit fusing are nntified by a decal on the starter box that states "BRANCH CIRCUIT PROTECTION MAX. 45 AMPS". Ifthe Ingersoll-Rand unit does not have control circuit fusing, as evidenced by the presence of the decal, then the branch circuit protection device provided by the installer/end user must not exceed 45 amps, in accordance with National Electric Code (NEC). NOTE: The 45 amp branch circuit limitation requires the use of time delay fuses or inverse time circuit breakers. If time delay protection devices are not used, control circuit fusing must be installed, in accordance with NEC. A control circuit fusing kit (I- R Part Number 66274780) is available for these installations. nce of contro! circuit fusing on an ingersoll- not eliminate the need for the installer to accordance with National Electric Code (NEC) on all units. Please see the owner's manual and wiring diagrams and refer to the NEC for additional information. © Ingersoll-Rend Company Printec in U.S.A. Form SCD-832 November 1998> Ingersoll Rand. Instruction Sheet Installation, Operation & Maintenance Instructions For Model EDV-2000 Electric Condensate Drains Eee “The EDV-2000 removes condensed water and ol from the aie feceiver tank. Additonal draine may be intald throughout your ‘compressed air system, including aftercooler, ites, grip logs and ‘dryers. ‘The EDV-2000 operates on a timer which can be set fo automaticaly drain hear ecavar enka opratr-detemined intorvals. Koy features include: ‘© 100% continuous duty (@ NEMA 4 enclosure ‘© Adjustable time on (5 - 10 seconds) (© Adjustable time off (5-45 minutes) © Stainless steel operator ‘© LED to indicate electrical power is on '® LED to indicate valve is open ‘© Manual override '© 6 power cord (AC plug on 1101220 volt drains only) '# Agency approval PEA Remove the EDV-2000 from packaging and inspect for {angportation damage. Ensure the voltage rating on the solenoid valve matches your power Supply TEL ‘On compressors that have been in service without an automatic ‘rain, al debris atthe bottom ofthe tank should be cleaned and blown out before instaling the electric drain. WARNING: DO NOT install the EDV-2000 on a pressurized tank. Depressurize the tank and disconnect the power Supply before Installing NOTE: For ease of insta levate the tank. Ensure avallab 41 Instal EDV.2000 using proper sealant (6, Loctite $67) onthe threads Pnoue eestan coos nt erste valve BoGy) 2._Supply EDV-2000 withthe prope Cae be necessary to ing equipment Is tion, it may ii Maximum Operating Pressure: 250 psig CCompressod Ai Temperature: 3310 265°F ‘Anbient Temperature: Be 125°F 4. Open the strainer ball valve, Strainer Ball Valve. ‘OPEN |} C® cLoseD, 2. Setthe "time off and "tine on" kndbs. See TIMER SETTINGS (Below) foran explanation of tne settings. 3. During compressor operation, check for air laks, PERS The "time off” setting determines, the interval between cycles from 0 seconds fo. 45 minutes. The “time on seling determines the actual time the compressor drains condensate from tha 1/4" or V2" Condensate outiet port The timer's cycle rate and drain opening time should be adjusted to ‘pen just long enough fo discharge the condensate. The timer is, ropelty set when it opens and discharges condensate and then ‘ents alr for approximately one second before closing. Adjustments ‘ay be made depending on many factors including Humility and duty cycle TESTIS ‘rouble ‘couse Action sve wit nat cose ‘ale provents ‘aie, ciaesemble, ‘Sapheag rome oanand Seng asaemble 2. Shortinlectical 2. Check and place ‘eompanent fevered ater Timer wil not activate, 4 No lectical supply. 4. Apply power. 2. Tamar maltuncion 2, Replace timer. 3. Clogged por. 3. Clean vate 4 Solenoid valve. Replace solenoid 5. Clogged srainer, 8. Clean strainer. CAMEOS NOTE: The following maintenance schedule has been jeveloped for typloal applications. Malntonan ‘should be shortened in harsher environments. DRAIN VALVE MAINTENANCE SCHEDULE DAILY te valve for proper tha iter sree MONTHLY (EVERY 30 DAYS) To clean the fiter screen, perform the following steps: 41. Close the strainer ball valve completely to isolate It fom the ale recever tank 2. Press the TEST button on the timer to vent the pressure remaining In te valve. Repeat until al pressure le removed CAUTION! High prossure air can cause injury from flying debris. Ensure the st r 3. Remove the plug from the strainer with a gullable wrench. Ifyou Far air escaping from the cleaning port STOP INMEDIATELY and repeat stops 1 and 2. 4. Remove the staniess sta! fiter screen and clean it Remove any debris that may be inthe svainer body belore replacing the fer ‘5. Replace plug and tighten with wrench, {6 When puting the EDV-2000 back into service, press the TEST button fo contr proper function Form SCD-8798 ‘August 2002asa EDV-2000 Drain Valve With Strainer/Ball Valve Assembly 2 SS RS 2 BBE i £20 lr Actes rn i, Sie he ee ann et on) Se eee ereenree ere oeer 2 oS DISSES Se PARTNO. DESCRIPTION 95480273 O-RING. ~ Ss) iL S @ I =| For MANUAL DRAN —a | 7 ‘VALVE ORAN, MANUAL # PN 1-800-AIR SERV 14a, MR OUILET Po ‘DO NOT RETURN THE PRODUCT TO YOUR RETAILER; CALL THE ABOVE ore nets eet nics Notes: ed “NO DEVUEL VA EL PRODUCTO A SU DETALLISTA : LLAME AL NUMERO ai Treat ‘© 230 volt modets are supplied without AC plugs. se eat ene ‘© Discharge rate based upon 90 PSIG air systom and 5 seconds Daan gna ca ear nT ace valve "tine Flow rales may vary aitvieetaliaton Petia tinge eer Ore eae aoe aes ‘© For Commercial Garages, Repair And Storage installations, refer to the National Electric Code (NEC 1999) Article 511 for the proper Installation instructions ‘© Disposal of any liquid should be done in accordance with the local, state or federal guidelines that apply to your are,a> Ingersoll Rand Supplement Sheet Pressure Switches Models 2340, 2475, 2545, 7100, 15T, 3000, 2000 “This supplement sheet contains Installation, maintenance and replacement paris Information that has not yet been incorporated into the owner's manual and parts list for your air compressor. Please retain this information for reference. ADJUSTING THE PRESSURE SWITCH SETTINGS WARNING! High voltage is present at the pressure switch contacts when the power supply is connected. Disconnect, lock and tag main power supply before making adjustments. CAUTION! —_Do not adjust the pressure switch to exceed the maximum discharge pressure of the unit. Cut-off failure can occur by over adjusting the range nut. NOTE ‘Adjust the pressure switch only if adjustments are absolutely necessary. ‘To properly adjust the range, follow the instructions below: 4. Memove the pressure switch cover. 2. Agjuet the range by turning the range adjustment ecrow clockaiee (in) to increase the cut-out point or counter-clockwise (out) to deorease the cut-out point NOTE: One full tum (360°) changes the setting approximately 6 PSIG. 3. Replace cover, reconnect power supply and start the compressor. 4. Note the pressure gauge reading at which the compressor cuts out 5. Repeat adjustment procedure if necessary. PRESSURE SWITCH INSTALLATION PRECAUTIONS, Diaphraam leaks can occur if a new pressure switch is installed improperty. During installation of a new pressure switch, do ‘ot tighten the pressure switch by turning the switch body by hand. Putting sideways pressure on the switch body puts stress (on the body-to-diaphragm connection and may cause later failure due to vibration, temperature expansion, or pressure, In addition, do not use the pressure switch assembly as a handle when moving the compressor. This places stress on the body-to-diaphragm connection and ean distor internal components. Failure can ocour by putting undue stress on the unloader body while tightening the unloader tubing with a wrench. Do not adjust the orientation of the pressure switch by turning the entre assembly with a wrench placed on the unloader connection. ‘TYPICAL PRESSURE SWITCH SETTINGS Minimum = Maximum ——_Differentiat ‘On Of (Non-Adjustable) 400, 175 30-40 (© ngorsol Rand Company Form 60D 914 Printed in USA July 2000PART NUMBERS AND DESCRIPTIONS FOR PRESSURE SWITCHES “The pressure switch part numbers shown below are for 175 psi ar compressors thal ary equipped wilh standard NEMA 1 cleotrical onelocures HP MODEL 5 234015 SINGLE PHASE 20M0LS THREE PHASE 2.234085 2545N5-PS 2ATSNG STANDARD 2ATENS TOTALLY PACKAGED AND 74m 2478N7S 22475575 AND 2515NT SPS. 10 2545E10v 22sasni0v AND 2545610 2545K10 THODE10-PS 18 7100615 SSTEIS PS. THOOENSV 20 ssTE20 2000620-PS ‘3000620 25 20006250 200085-PS ‘S000E25 30 2000E30-PS ‘S00DESD HP = MOTOR HORSEPOWER PART NO. 56288008 ‘e2a8764 56288764 56288796 36288796 6296772 56288764 8296772 56288764 56288796 6286780 56088772 se288768 6208708 56286780 56288780 56286736 56288798 Does 5288708 56288772 seoae7ee 56288798 56286796 56288798 56288796 3288795 56288798 5288798 DESCRIPTION SWITCH, PRESSURE SWITCH, PRESSURE — WITH UNLOADER VALVE ‘SWITCH, PRESSURE — WITH UNLOADER VALVE SWITCH, PRESSURE. SWITCH, PRESSURE SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER ‘SWITCH, PRESSURE — WITH UNLOADER VALVE SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER SWITCH, PRESSURE — WITH UNLOADER VALVE SWITCH, PRESSURE SWITCH, PRESSURE — WITH LEVER, ‘SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER SWITCH, PRESSURE — WITH UNLOADER VALVE SWITCH, PRESSURE SWITCH, PRESSURE — WITH LEVER, SWITCH, PRESSURE — WITH LEVER, SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE ‘SWITCH, PRESSURE — WITH UNLOADER VALVE AND LEVER SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE SWITCH, PRESSURE. SWITCH, PRESSURE SWITCH, PRESSURE