,QVWUXFWLRQ0DQXDO

IRU)UHVKZDWHU*HQHUDWRU
7\SH963&&6:&

Serial No.: __________________

Shipname/
Hull No.: __________________

Customer: __________________

%RRN1XPEHU2963IP
Alfa Laval reserve the right to make changes at any time without prior notice.

Any comments regarding possible errors and omissions or suggestions for improvement
of this publication would be gratefully appreciated.

Copies of this publication can be ordered from your local Alfa Laval company.

3XEOLVKHGE\ Alfa Laval Desalt A/S

Maskinvej 5
DK-2860 Søborg
(Copenhagen) Denmark

© &RS\ULJKW$OID/DYDO'HVDOW
This document and it content must not be copied, reproduced, transmitted or dis-
closed to any third party without consent of Alfa Laval Desalt.

 O-VSP-36.fm
 7DEOHRI&RQWHQWV

6DIHW\,QVWUXFWLRQVDQG:DUQLQJV
1.0.0 Safety Instructions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

6\VWHP'HVFULSWLRQ
1.0.0 Main Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
1.1.0 Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
1.2.0 Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
1.3.0 Automatic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
1.3.1 Steam Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
1.3.2 Desuperheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
1.3.3 Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
1.3.4 Set Point for Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
1.3.5 Set Point for Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12

2SHUDWLQJ,QVWUXFWLRQV
1.0.0 Starting and Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
1.1.0 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
1.1.1 Evaporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
1.1.2 Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
1.2.0 Adjustment of Sea Cooling Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.3.0 Stopping the Plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
1.4.0 Long Term Standstill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

0DLQWHQDQFH
1.0.0 Why you need to perform regular maintenance duties . . . . . . . . . . . . . . . . . page 17
1.1.0 Overhaul Intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
1.2.0 Maintenance of Separator Vessel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
1.3.0 Maintenance of Evaporator Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
1.4.0 Maintenance of Condenser Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
1.5.0 Renewal of Plate Heat Exchanger Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . page 21
1.5.1 Removal of Old Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
1.5.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
1.5.3 Preparation of new Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
1.5.4 Fitting new Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

3UHVVXUH7HVW
1.0.0 Pressure Testing Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25

O-VSP-36TOC.fm 
7DEOHRI&RQWHQWV

&KHPLFDO'RVLQJRI6FDOH&RQWURO&KHPLFDOV
1.0.0 Prevention of Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
1.1.0 Feed Water Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
1.2.0 Chemical Dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
1.2.1 Scale Inhibitor Dosage Equipment for Feed Water . . . . . . . . . . . . . . . . . . page 28
1.2.2 Safety Precautions with the use of Chemicals . . . . . . . . . . . . . . . . . . . . . . page 29

7URXEOH6KRRWLQJ
1.0.0 Test Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
1.1.0 Trouble Shooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

0DLQWHQDQFHRI)UHVKZDWHU3XPS
1.0.0 Maintenance of Freshwater Pump Types PVVF 1525-1532-2040 . . . . . . . page 35
1.1.0 Overhaul of the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35
1.1.1 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36
1.1.2 Dismantling Pump Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 36

0DLQWHQDQFHRI(MHFWRU3XPS
1.0.0 Maintenance of Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39
1.1.0 Overhaul of the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39
1.1.1 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40
1.1.2 Dismantling Pump Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

6DOLQRPHWHU
1.0.0 Salinometer Type DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
1.1.0 Technical Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
1.2.0 Installation (for DS-20). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
1.3.0 Instructions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
1.3.1 Testing the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
1.3.2 Adjustment of Alarm Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
1.3.3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45

6SDUH3DUWV
1.0.0 Ordering Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
1.1.0 Alfa Laval Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47

,QGH[

 O-VSP-36TOC.fm
 6DIHW\,QVWUXFWLRQVDQG:DUQLQJV

Should you need further clarification regarding this manual, do not hesitate to con-
tact your local Alfa Laval representative - or call Alfa Laval Desalt directly.

7HOHSKRQH +45 (for Denmark) 39 53 60 00

7HOHID[ +45 (for Denmark) 39 53 65 66

 6DIHW\,QVWUXFWLRQVDQG:DUQLQJV
The following symbols in this manual point out safety precautions. It means your at-
tention is needed and your safety is involved.

:$51,1*

This symbol is used to indicate the presence of a hazard which can or will
cause severe personal injury, if the warning is ignored.

&$87,21

Certain passages of the text will be marked with a caution mark. This mark
indicates the presence of hazard which will or can cause property damage
if the instructions are not observed.

127(

This type of instruction indicates a situation which, if not avoided, could re-
sult in damage to the equipment.

,WLVWKHRZQHU¶VDQGRSHUDWRU¶VUHVSRQVLELOLW\WRVHHWKDWDQ\SHUVRQLQYROYHG
ZLWKWKHXVHRURSHUDWLRQRIWKLVHTXLSPHQWIROORZDOOVDIHW\LQVWUXFWLRQV

5HDGDOOVDIHW\LQVWUXFWLRQVFDUHIXOO\DQGLQVLVWWKDWWKH\ZLOOEHIROORZHGE\
WKRVHZRUNLQJZLWK\RXDQGIRU\RX1RWIROORZLQJWKHLQVWUXFWLRQVPD\FDXVH
VHYHUHSHUVRQDOLQMXU\RUGDPDJHWKHHTXLSPHQWEH\RQGUHSDLU

'RQRWDOORZWKLVHTXLSPHQWWREHXVHGLILWLVIDXOW\RUWKHRSHUDWRUGRHVQRW
XQGHUVWDQGWKHSURSHUXVH

Samare04.fm 
6DIHW\,QVWUXFWLRQVDQG:DUQLQJV

:$51,1*

The freshwater generator is not to be operated in polluted water or within

20 miles from the coast

Freshwater must not be produced from polluted water, as the produced water can
be unsuitable for human consumption.

If manuals are translated to local language the unit comply with the EEC Machinery
Directive and EN 292-1/2 standards. For EEC land installations manuals MUST be
available in local language before installing and operating the unit.

The unit also comply with EN 50081-2 and EN 50082-2 “Industry” with regards to the
EMC directive from EEC.

:$51,1*

1RLVH KD]DUGV
• Use ear protection in noisy environments.

&UXVK KD]DUGV
• Use correct lifting tools.
• Do not work under hanging load.

%XUQ KD]DUG
• Wear gloves to avoid burns by hot surfaces.

&XW KD]DUGV
• Wear gloves to avoid cuts by sharp edges when handling machined
parts.
• Wear helmet to avoid cuts by sharp edges during maintenance of the
equipment.

127(

• Max. ambient temperature for the equipment is 50°C (122°F).

• Min. ambient temperature for the equipment is 0°C (32°F).

 Samare04.fm
 6\VWHP'HVFULSWLRQ

 0DLQ&RPSRQHQWV
The generator consists of the following components:

1. 7KHVHSDUDWRUYHVVHO
separates the produced vapour from the brine.

2. 7KHHYDSRUDWRUVHFWLRQ
(heating section) Consists of a plate heat exchanger and is enclosed in lower
part of the separator vessel.

3. 7KHFRQGHQVHUVHFWLRQ
(cooling section) also consists of a plate heat exchanger placed in the upper
part of the separator vessel.

SyVSP-36.fm 
6\VWHP'HVFULSWLRQ

4. 7KHFRPELQHGEULQHDLUHMHFWRU
extracts incondensable gases from the separator vessel and the evaporator
vessel and the evaporator vessel, and brine from the separator vessel.

5. 7KHHMHFWRUSXPS
is a combined cooling/feed/ejector water pump. The pump supplies sea water
for the condenser, jet water for the combined brine/air ejector and feed water
for evaporation.

6. 7KHIUHVKZDWHUSXPS
extracts the produced water form the condenser and transfers it to the fresh-
water tank.

7. 7KHVDOLQRPHWHU
continuously checks the salinity of the produced water. The alarm setpoint is
adjustable.

8. 7KHFRQWUROSDQHO
contains starters for the electric motors, control equipment and salinometer.
The control panel is prepared for remote start/stop of all motors.

9. 7KHFRQGHQVDWHSXPS
extracts condensate from the evaporator section.

10. 7KHVWHDPUHJXODWLQJHTXLSPHQW
for regulating the temperature of the hot water loop and pressure conditions of

 SyVSP-36.fm
 6\VWHP'HVFULSWLRQ

heating steam entering the heat exchanger. This includes a thermostatically

controlled safety shut.off function (maximum inlet temperature 100°C)

11. 7KHGHVXSHUKHDWLQJXQLW
brings down the temperature of the pressure reduced steam to a steam temper-
ature of 4-5°C above the saturation temperature in order to eliminate the risk of
wet steam.

 :RUNLQJ3ULQFLSOH
The combined brine/air ejector driven by the combined cooling/ejector water pump
creates a vacuum in the system in order to lower the evaporation temperature of the
feedwater.

The feedwater is introduced into the evaporator section through an orifice, and is dis-
tributed itself into every second plate channel (evaporation channels).

The hot water is distributed itself into the remaining channels, thus transferring its
heat to the feedwater in the evaporation channels.

Having reached boiling temperature - which is lower than at atmospheric pressure -

the feed water undergoes a partial evaporation, and the mixture of generated vapour
and brine enters the separator vessel, where the brine is separated from the vapour
and extracted by the combined brine/air ejector.

after passing a demister the vapour enters every second plate channel in the con-
denser section.

'386:&
The sea water supplied by the combined cooling/ejector water pump distributes
itself into the remaining channels of the condenser section, thus absorbing the
heat being transferred from the condensing vapour.

'38&&
For the condensate cooled freshwater generator the sea water in the condenser
is replaced by condensate from the ship’s turbine system.

The produced freshwater is extracted by the freshwater pump and led to the fresh-
water tank.

 )UHVKZDWHU4XDOLW\
On the delivery side the freshwater pump an electrode unit is fitted. Together with the
salinometer this unit continuously checks the salt content of the produced freshwater.
In case of too high salinity, the produced water is dumped to the bilge.

The slat content of the water is so low that it meets all common requirements to boiler
feed water. If there are no special requirements form the authorities, it can be used
directly as drinking water.

SyVSP-36.fm 
6\VWHP'HVFULSWLRQ

:$51,1*

The freshwater distiller is not to be operated in polluted water or within 20

miles from the coast.

Freshwater must not be produced from polluted water, as the produced water can
be unsuitable for human consumption.

 $XWRPDWLF(TXLSPHQW

 6WHDP3UHVVXUH
The steam valve VA-SS-02 is a combined steam pressure regulating and safety cut
off valve.

The steam pressure is regulated during operation by means of a controller mounted

in the control panel. The controller gets the input signal from the temperature trans-
mitter TT-SS-02 converting the actual steam temperature to an electric input signal
4-20 mA.

The output signal from the controller is given to an electric-pneumatic positioner on

the combined steam pressure regulating and safety cut off valve.

The electric pneumatic positioner regulate the air to the actuator which equipped
with a spring return close.

The actuator will close the valve in case:

1. Air failure in operating airsystem.

2. Too high steam temperature detected by temperature switch TI-SS-02. In case

of malfunction of the desuperheating system, or because of too high steam in-
let temperature from the steam supply system.

3. Low vacuum.

4. Low feedwater pressure.

5. Electric power supply failure.

6. Malfunction of the desuperheating system. (too high steam temperature acc.

to set point of the controller causing re. valve VA-CO-02 fully opened)

 SyVSP-36.fm
 6\VWHP'HVFULSWLRQ

 'HVXSHUKHDWLQJ
The desuperheating system secure saturated steam conditions in the steam before
it enters the heat exchanger.

The amount of water injected in the steam requited during operation by the flow reg-
ulating valve VA-CO-02, getting the input from a controller mounted in the control
panel.

This controller gets the signal from the temperature transmitter TT-SS-02 converting
the actual team temperature to an electric input signal 4-20 mA.

The solenoid valve VA-CO-01 is controlled by the same control circuit mentioned in
sect. 1.3.1 item 2, 3, 4, 5 and 6.

If the valve VA-CO-02 is fully open for more than 10 minutes, a limit switch will close
for air inlet and condensate inlet.

 6ROHQRLG9DOYHV
Solenoid valves VA-FR-02 and VA-FR-05 are controlled by the salinometer in the
control panel. During normal operation valve VA-FR-02 is open and VA-FR-05 is
closed. In case of high salinity the valve position will change.

 6HW3RLQWIRU2SHUDWLQJ6\VWHP

Flow indicator FI-FT-01: in acc. with manufacturer recom-

mendation of feed water anti scaling
chemicals.
Desuperheating system regulating max. 95°C.
controller: (in control panel)

SyVSP-36.fm 
6\VWHP'HVFULSWLRQ

 6HW3RLQWIRU$ODUP6\VWHP

Desuperheating system regulating 110°C.

controller: (in control panel)
Timer relay 5K2: (in control panel) 10 min.
Pressure switch PT-ES-01: 3,5 bar g
Vacuum switch PT-EI-01: 0,35 bar abs.
Salinometer: 1,5 ppm
Thermal relay for freshwater pump: 1,6 A
Thermal relay for ejector pump: 37 A

 SyVSP-36.fm
 2SHUDWLQJ,QVWUXFWLRQV

:$51,1*

DO NOT operate the plant in polluted water.

Freshwater must not be produced from polluted water, as the produced water will be
unsuitable for human consumption.

 6WDUWLQJDQG6WRSSLQJ3URFHGXUH

&$87,21

Before starting up please observe instructions for feedwater treatment, see

“Chemical dosing of scale control chemicals”.

Please refer to PI-diagram (see “FWG Order Specification”).

 6WDUWLQJ
1. Open valves on the suction and discharge side of the HMHFWRUSXPS.

2. Open overboard valve for combined brine/air ejector.

3. Close DLUVFUHZ9$( on the separator.

4. Start HMHFWRUSXPS to create a vacuum of min. 90%.

3UHVVXUHDWFRPELQHGEULQHDLUHMHFWRULQOHWPLQLPXPN3DNSFPð
Back pressure at combined brine/air ejector outlet maximum 60 kPa (0.6 kp/
cm²).

)RU'38&&RQO\

5. Open condensate inlet and outlet valves.

6. Start condensate supply to condenser by adjusting by-bass valve step wise, in-
let the desired condensate flow is reached.

OpVSP-36.fm 
2SHUDWLQJ,QVWUXFWLRQV

 (YDSRUDWLRQ
When there is a minimum of 90% vacuum (after maximum 10 minutes).

7. Open valve for feedwater treatment VA-FT-01.

8. Secure that the air inlet for steam pressure regulating valve VA-SS-02 and flow
regulating valve VA-CO-02 is open (5-7 bar).

9. Secure that the condensate inlet for de superheating is open (maximum 13

bar).

10. Open the valve for condensate to main condenser.

11. Open the valve for deaerating the heat exchanger to main condenser.

12. Open the main steam shut-off valve.

13. Open the steam pressure regulating valve VA-SS-02 by adjusting the temper-
ature controller in the control panel step-wise 5-10°C until the specified steam
temperature is reached (maximum 88°C).

 &RQGHQVDWLRQ
$IWHUDSSUR[PLQXWHVWKHERLOLQJWHPSHUDWXUHZLOOGURSDJDLQDQGQRUPDOYDFXXP
LVUHHVWDEOLVKHG

14. Open valve to freshwater tank.

15. Switch on salinometer.

16. Start IUHVKZDWHUSXPS

127(

The freshwater pump pressure must be between 120 and 160 kPa (1.2 -
1.6 kp/cm²).

After starting the freshwater pump the flow sight glass in the air suction pipe must
be empty.

&$87,21

If water remains in the flow sight glass, please refer to “Trouble shooting”.

 OpVSP-36.fm
 2SHUDWLQJ,QVWUXFWLRQV

 $GMXVWPHQWRI6HD&RROLQJ:DWHU
The sea cooling water flow is correct, when the pressure at the inlet of the combined
air/brine ejector is between 300 and 400 kPa (3.0 - 4.0 kp/cm².

 6WRSSLQJWKH3ODQW
1. Close the steam pressure regulating valve VA-SS-02 by adjusting the set point
for the temperature controller in control panel slowly (step-wise) to 0°C.

2. Close valve for air inlet.

3. Close the main steam shut-off valve.

4. Close valve for condensate for desuperheating inlet.

5. Close valve for feedwater treatment VA-FT-01.

6. Stop freshwater pump PU-FR-01 and condensate pump PU-SS-01.

7. Switch off the salinometer.

8. Stop the ejector pump.

9. Open air screw VA-E1-01.

10. Close valves on the suction and discharge side of the pump.

11. Close overboard valve for combined brine/air ejector.

12. Close the valve to freshwater tank.

&$87,21

All valves must be shut, while the distiller is out of operation. Except air
screw.

 /RQJ7HUP6WDQGVWLOO
If the distiller is out of operation for a period longer than 14 days, please observe
“Maintenance of separator vessel”.

OpVSP-36.fm 
2SHUDWLQJ,QVWUXFWLRQV

 OpVSP-36.fm
 0DLQWHQDQFH

 :K\\RXQHHGWRSHUIRUPUHJXODUPDLQWHQDQFHGXWLHV
Regular maintenance of the plant will improve performance and availability.

The maintenance schedule on the following pages will tell you how often service
should be performed on the main components.

As the actual operating conditions of the plant are of major influence on the life time,
the overhaul dates are not obligatory but only recommended intervals.

When the plant has been in operation for a longer period of time and experience has
been established as to the actual performance, it will be possible to adapt the main-
tenance schedule.

For service on minor components please refer to component instructions.

 2YHUKDXO,QWHUYDOV

&RPSRQHQW 2SHUDWLQJ $FWLRQ

+RXUV

Evaporator section As required Clean in inhibited acid bath

Condenser section As required Clean with pure freshwater and

brush

Combined ejector/cooling 8000 h Measure seal ring and impeller.

water pump with motor Examine mechanical shaft seal,
cooling water pipe passage.
Megger-test electric motor.
Clean pump thoroughly before
reassembly.

Freshwater extraction 8000 h See above

pump with motor

Combined air/brine ejector 8000 h Measure nozzles and diffuser

and compare to measurements
in technical specification.

MV-valves 4000 h Disassembly and inspect for

damage.

Demister 8000 h Clean in inhibited acid bath

Madpue01.fm 
0DLQWHQDQFH

&RPSRQHQW 2SHUDWLQJ $FWLRQ

+RXUV

Manometers 8000 h Adjust with control manometer

Salinometer See separate in- See separate instructions

structions

 0DLQWHQDQFHRI6HSDUDWRU9HVVHO
The separator vessels and the pressure plates for the heat exchanger sections
(evaporator and condenser) are made of stainless steel with a special chemical
treatment. This treatment will reestablish normal surface oxidation after work- up at
the factory. The preparation is a natural protection of the stainless steel.

&$87,21

To preserve this natural protection DO NOT scrape or scratch the inside

surface of the separator vessels.

Further, there are isolating layers on the separator inside walls, where the heat ex-
changer sections are mounted.

Whenever the sections are dismantled, these isolating layers must be checked for
defects. Repair any defects according to the maintenance guide for glass flake coat-
ing.

Whenever the separator vessel is opened,

• check that the anodes are functioning

If the anodes are not functioning and/or worn, replace them.

127(

If the unit is stopped for a longer period than 14 days.

• Open separator covers and clean unit inside with freshwater.

• Let the unit dry out completely, before closing covers.

 Madpue01.fm
 0DLQWHQDQFH

 0DLQWHQDQFHRI(YDSRUDWRU6HFWLRQ
Clean evaporator as follows:

1. Remove bolts in front cover, and open.

2. Loosen the 6 nuts in plate stack gradually, so that no nut is carrying the entire
load alone

3. Remove plate stack.

127(

If some of the gaskets come loose on removing plate stack, please see
section 1.5.2

4. Submerge plates completely in a hot, inhibited acid bath at maximum 50ºC. For
further instructions see “Chemical dosing of scale control chemicals”.

:$51,1*

Always follow carefully the suppliers instructions when using inhibited ac-
ids.

Remember to neutralize according to suppliers instructions.

5. Examine plates and gaskets for possible damage, and remove damaged plates
and/or replace damaged gaskets.

6. If a defective plate is found, remove the plate together with one of the adjacent
plates.

127(

The assembly measurements must be reduced with 5.4 mm per plate, if

plates are removed from plate stack.

Madpue01.fm 
0DLQWHQDQFH

&$87,21

The ES and EE plate cannot be removed but must always be replaced, with
a corresponding plate.

7. Reassemble evaporator section in accordance with assembly scheme.

8. Tighten plate stack to measurements stated in technical specification.

9. Pressure test evaporator section before closing front cover.

7KHHYDSRUDWRUVHFWLRQLVSUHVVXUHWHVWHGE\OHWWLQJKRWZDWHUFLUFXODWHWKURXJK
WKHVHFWLRQZLWKE\SDVVYDOYHIRUKRWZDWHULQQRUPDOUXQQLQJSRVLWLRQ

10. When the evaporator section is found to be tight, close front cover and tighten
bolts.

11. Retighten, when vacuum has been reestablished.

 0DLQWHQDQFHRI&RQGHQVHU6HFWLRQ
Clean condenser as follows:

1. Remove bolts in front cover, and open.

2. Loosen the 6 nuts in plate stack gradually, so that no nut is carrying the entire
load alone.

3. Remove plate stack.

127(

If some of the gaskets come loose on removing plate stack, please see
section 1.5.2

4. Scrub plates with a soft brush and plain hot water at maximum 50°C.

5. Examine plates and gaskets for possible damage, and remove damaged
plates and/or replace damaged gaskets.

6. If a defective plate is found, remove the plate and one of the adjacent plates.

 Madpue01.fm
 0DLQWHQDQFH

127(

The assembly measurements must be reduced with 5.4 mm per plate, if

plates are removed from plate stack.

&$87,21

The ES and EE plate cannot be removed, but must always be replaced,

with a corresponding plate.

7. Reassemble condenser section in accordance with assembly scheme.

8. Tighten plate stack to measurements stated in technical specification.

9. Pressure test condenser section before closing front cover.

7KHFRQGHQVHUVHFWLRQLVSUHVVXUHWHVWHGE\OHWWLQJVHDZDWHUIURPWKHFRP
ELQHGFRROLQJZDWHUHMHFWRUSXPSFLUFXODWHWKURXJKWKHVHFWLRQ

&$87,21

Before starting the combined ejector/cooling water pump, the feed water
must be sealed off.

10. When the condenser section is found to be tight, close front cover and tighten
bolts.

11. Retighten, when vacuum has been reestablished.

 5HQHZDORI3ODWH+HDW([FKDQJHU*DVNHWV

 5HPRYDORI2OG*DVNHWV
Pull the old gaskets out of groove.

If the gasket cannot come off directly, heat the back of the gasket groove with a
hot-air blower or butane gas burner.

Madpue01.fm 
0DLQWHQDQFH

Pay attention not to overheat the plates.

You will obtain a suitable temperature, if the flame is held 10 to 15 cm behind the
plate.

:$51,1*

DO NOT use DFHW\OHQHJDV

 &OHDQLQJ
Charred or loose glue and rubber remains must be removed, e.g. using a rotating
stainless steel brush. The width should be adapted (Ø40-50 mm, width 8-10 mm).
Thin layers of glue which are difficult to remove, may remain.

Clean the gasket groove with a clean cloth, dipped in a solvent (acetone, methyl eth-
yl ketone, trichlorethylene etc.).

:$51,1*

Be careful when handling these solvents, as they may be hazardous to

your health. Observe suppliers’ instructions.

*DVNHWVWKDWKDYHORRVHQHGcDQEHJOXHGRQ&OHDQJDVNHWJURRYHFDUHIXOO\ZLWKD
VKDUSWRRO7KHQFOHDQWKHORRVHSDUWRIWKHJDVNHWZLWKHPHU\FORWKRUVDQGSDSHU
)LQDOO\FOHDQJURRYHDQGJDVNHWZLWKDVROYHQWDQGJOXH

 3UHSDUDWLRQRIQHZ*DVNHWV
Dry new gaskets with a clean cloth that has been slightly moistened with a solvent.

 )LWWLQJQHZ*DVNHWV
1. Apply a thin layer of glue to both gasket and groove.

2. Let the glue dry for 10-15 minutes.

3. Fit new gasket into groove.

*DVNHWVPD\VRPHWLPHVEHVOLJKWO\VKRUWRUORQJ

 Madpue01.fm
 0DLQWHQDQFH

6KRUWJDVNHWVVKRXOGEHVWUHWFKHGEHIRUHEHLQJILWWHGLQWRWKHJURRYH

/RQJJDVNHWVVKRXOGEHILWWHGLQWRWKHJURRYHVDWWKHSODWHHQGVILUVWDQGWKHQ
JUDGXDOO\EHSXVKHGLQWRWKHJURRYHWRZDUGVWKHPLGGOH

,IQHFHVVDU\WDSHJDVNHWLQWRJURRYH

Madpue01.fm 
0DLQWHQDQFH

 Madpue01.fm
 3UHVVXUH7HVW

 3UHVVXUH7HVWLQJ6HSDUDWRU
If there are leaks in the system, it will be necessary to carry out a pressure test in
order to identify the leak:

1. Close valve on discharge side of combined cooling water/ejector pump.

2. Close discharge valve on overboard line from combined brine/air ejector.

3. Close valve on discharge line to freshwater tanks.

4. Open separator vessel in order to vent the vessel, when supplying water for
pressure test.

5. Supply water (sea or freshwater) at the socket for the connection of feed water
treatment.

&$87,21

Maximum pressure on the separator vessel is 150 kPa (1.5 kp/cm²) (21
PSI).

Prdpue00.fm 
3UHVVXUH7HVW

 Prdpue00.fm
 &KHPLFDO'RVLQJRI6FDOH&RQWURO&KHPLFDOV

 3UHYHQWLRQRI6FDOLQJ
During the evaporation of sea water there is always a risk of scaling on the heating
surfaces. This will lead to a reduction of the K-values of the heating surface and de-
creasing freshwater production and reduction of plant efficiency.

In order to effectively prevent scaling the operators must be aware of the factors in-
fluencing the scale formation.

 )HHG:DWHU5DWLR
The feedwater ratio is an extremely important factor. It is defined by the relationship
between the feedwater amount fed into the plant and the produced amount of fresh-
water.

If the feedwater ratio is reduced, the concentration will rise in the plant subsequently
resulting in scale formations.

Two things may shift the feedwater ratio: first of all direct adjustment of the feedwater
system, and secondly exceeding the maximum freshwater production laid out for the
plant. The operators must observe the following rules at all times.

&$87,21

DO NOT adjust feedwater system. Feedwater pressure min. 3.0 max. 4.0
bar g.

 &KHPLFDO'RVDJH
In order to control scale formations on the heating surfaces and continuously ensure
long operation periods without acid cleaning the plant, it is absolutely necessary to
dose scale control additives to the feedwater. The operators must follow the instruc-
tions for chemical dosing given by the chemical supplier carefully.

Cdgnpe00.fm 
&KHPLFDO'RVLQJRI6FDOH&RQWURO&KHPLFDOV

&$87,21

If the distiller is operated at boiling temperatures above 45°C without chem-

icals, frequent cleaning of the evaporator will be necessary.

We recommend that you do not operate the freshwater distiller without rec-
ommended chemical dosage at boiling temperatures above 45°C. Even at
lower temperatures it can be recommended.

 6FDOH,QKLELWRU'RVDJH(TXLSPHQWIRU)HHG:DWHU
Please refer to drawing, see “FWG Order Specification”.

• When adding chemicals mix thoroughly to ensure a homogenous blend of

chemicals and water.

Use a fully soluble scale inhibitor, e.g. on polymer basis. The following products can
be recommended:

NALFLEET Evaporator treatment 9-913

AMEROYAL EVAPORATOR TREATMENT

HEXAMETHAPHOSPHATE

1. Mix the required quantity for 24 hours operation in the tank according to mak-
er’s instructions.

2. Adjust flowmeter to cover the maximum freshwater output from the distiller.

3. Flush the dosage system regularly.

 Cdgnpe00.fm
 &KHPLFDO'RVLQJRI6FDOH&RQWURO&KHPLFDOV

 6DIHW\3UHFDXWLRQVZLWKWKHXVHRI&KHPLFDOV

:$51,1*

1 USE eye protection and gloves. Avoid direct skin contact, eye contact
or contact with clothes.

2 CLEAN empty containers before disposal.

3 If chemicals are spilled on clothes, rinse with water and dispose off
clothes.

4 If chemicals are spilled on the floor, rinse with water and suck remain-
ing chemicals off with sand. Clean the spot immediately afterwards.

5 Scale inhibitor is hazardous, if consumed in a concentrated solution.

If consumed by mistake.
,00(',$7(/<6((.0(',&$/$77(17,21

6 If eyes get in contact with the chemicals, rinse for at least 20 minutes.
,00(',$7(/<6((.0(',&$/$77(17,21

Cdgnpe00.fm 
&KHPLFDO'RVLQJRI6FDOH&RQWURO&KHPLFDOV

 Cdgnpe00.fm
 7URXEOH6KRRWLQJ

 7HVW6KHHW
Before taking any action, please fill in a test sheet to find possible causes of malfunc-
tions.

Test sheets can be found in the back of this binder.

 7URXEOH6KRRWLQJ7DEOH

3UREOHP &DXVH $FWLRQ

Drop in production. Partially blocked feed water Dismantle evaporator section,

orifice and/or sludge deposits and clean evaporator and ori-
on hot water side. fice.

Sludge on the heat exchanger Dismantle condenser section,

plates on the sea water side. and clean.

Inlet channel in evaporator/ Dismantle evaporator/ con-

condenser plate stack denser section, and clean.
blocked, e.g. with rust scales,
gasket fragments etc.

Too low ejector pump pres- See instructions for “Low Sea
sure. Cooling water/Ejector pump
flow / pressure”, below.

Leakages Carry out a pressure test at

max. 150 kPa (1.5 kp/cm²)
(21.8 PSI).a

Foreign bodies in ejector noz- Inspect nozzles, and clean.

zles. Replace nozzles, if damaged.

Too high back pressure on Check overboard pipe and

ejector outlet side. Max 60 valves for blocking / function-
kPa (0.6 kp/cm²) (8.7 PSI). ability.

Non-return valve in air extrac- Replace non-return valve.

tion pipe defect.

Hot water temperature too Reduce to specified tempera-

high. ture.

Defective water clock. Examine water clock. Let the

produced water flow through
water clock into a 10 l pail, and
check production with a stop
watch.

Trw26e03.fm 
7URXEOH6KRRWLQJ
3UREOHP
Low Sea Cooling water/Ejector
pump flow / pressure.
Minimum pressure 300 kPa
(3.0 kp/cm²) (43.5 PSI).
At inlet side of ejector.
Sight glass overflow. Normal
back pressure for freshwater
pump is 120 - 160 kPa (1.2 -
1.6 kp/cm²) (17.4 - 23.2 PSI).
Except for JWP-16-C40 gener-
ator type, where the max. back
pressure is 80 kPa (0.8 kp/cm²)
(11.6 PSI).
Salinity too high (more than 2.0
ppm).

&DXVH
Too low ejector pump pres-
sure.
Suction strainer blocked.
Valves on suction or pressure
pipe defect.
Leakage from suction pipe to
pump.
Impeller / seal ring defective.
Clocked up condenser plate
stack.
Pump rotating in wrong direc-
tion.
Suction pipe leakage.
Mechanical seal in freshwater
pump defect.
Impeller / seal ring in freshwa-
ter extraction pipe defect.
Pump rotating in wrong direc-
tion.
Valves to freshwater tank
closed.
Inlet filter for water clock
blocked.
Demister not fitted correctly.
Front cover gasket defect or
not fitted correctly.
Insufficient brine extraction.
Electrode unit defective or
dirty.
$FWLRQ
Clean, or replace pressure
gauge.
Clean suction strainer.
Examine and overhaul defec-
tive valves.
Repair.
Check pump maximum clear-
ance See “Maintenance of
Ejector Pump”
Dismantle condenser plate
stack and clean.
Interchange phases.
Check suction pipe especially
unions and connections. Re-
pair.
Replace mechanical seal.
Check pump maximum clear-
ance See “Maintenance of
Freshwater Pump”
Interchange phases.
Check all valves.
Clean filter.
Check that demister is fitted
against baffle and front cover.
Replace front cover gasket.
See separate instructions for
insufficient brine extraction,
below.
Examine electrode unit for
cracks. Check that it is fitted
correctly. Clean, if necessary.
Trw26e03.fm

3UREOHP
Insufficient brine extraction -
brine level in sight glass higher
than 20 mm.
Frequent refill of freshwater
expansion tank due to loss of
hot water.
Abnormal amperage con-
sumption of ejector pump mo-
tor.
Trw26e03.fm
&DXVH
Leakage in condenser sec-
tion.
Ejector pump pressure too
low.
Foreign bodies in ejector noz-
zles.
Too high back pressure down-
stream of ejector.
Wrong dimension of feedwa-
ter orifice.
Non-return valve in brine suc-
tion pipe of ejector defect.
Leakage in evaporator sec-
tion.
Ejector nozzles defective.
Wrong dimension of feedwa-
ter inlet orifice.
Bearings in motor defective.
Contactor defective.
Breaking of phases.
7URXEOH6KRRWLQJ
$FWLRQ
Open distiller and pressure test
condenser. Max. 600 kPa (6.0
kp/cm²) (87 PSI). If there is a
defective plate, remove togeth-
er with adjacent plate assem-
ble plate stack according to
new plate number with re-
duced assembly measure-
ments. Check plate gaskets
and replace, if necessary.
See special instructions for
“Low Sea Cooling water/Ejec-
tor pump flow / pressure”,
above.
Check nozzles, and clean. Re-
place damaged nozzles.
Examine overboard pipe and
valves.
Examine orifice dimension -
check technical specification.
Examine valve and repair, or
replace.
Open distiller and pressure test
condenser. Max. 600 kPa (6.0
kp/cm²) (87 PSI).
If there is a defective plate, re-
move together with adjacent
plates assemble plate stack
according to new plate number
with reduced assembly mea-
surements. Check plate gas-
kets and replace, if necessary.
Replace nozzles.
Check dimensions on spare
parts list, See List of spare part
drawings”, and replace if nec-
essary.
Examine with stetoscope, and
replace bearings, if defective.
Examine and replace contactor
set, if defective.
Max. 5% difference in amper-
age between phases.

7URXEOH6KRRWLQJ

 Trw26e03.fm
 0DLQWHQDQFHRI)UHVKZDWHU3XPS

 0DLQWHQDQFHRI)UHVKZDWHU3XPS7\SHV399)
The following instructions must be carefully observed whenever it becomes neces-
sary to overhaul or repair the freshwater pump.

Please refer to drawing for item references in the text.

 2YHUKDXORIWKH3XPS
1. Remove the QXWV on the SXPSFDVLQJ

2. Lift motor with SXPSFRYHU and LPSHOOHU clear of SXPSFDVLQJ.

3. Unscrew FRXQWHUVXQNVFUHZ (right hand thread).

4. Remove impeller. Normally, it can be removed without using dismantling tools.

5. Remove NH\

6. Remove the PHFKDQLFDOVKDIWVHDO

7. Inspect the ceramic ring, the carbon ring and the spring.

8. Replace mechanical shaft seal, if necessary. It is recommended to grease the

shaft and seat for the ceramic ring with glycerine in order to make it easier to
assemble the mechanical shaft seal. Please also observe separate instruc-
tions for mechanical shaft seal delivered together with the seal.

Mapvfe00.fm 
0DLQWHQDQFHRI)UHVKZDWHU3XPS

9. Fit carbon ring, spring and spring holder on pump shaft.

10. Inspect impeller and the drilled sealing water channel for clogging, and clean.
 5HPHPEHUWRUHSODFHJDVNHW

12. Reassemble in reverse order.

 &OHDUDQFH
In connection with the inspection be sure to measure the LPSHOOHUDQGZHDUULQJ
in order to secure that the clearance is no more than 0.5 mm on the diameter.

&$87,21

The SXPSVKDIW must only be dismantled, if pump shaft or electric mo-

tor bearing has to be replaced.

In this case carefully observe “Dismantling pump shaft”.

 'LVPDQWOLQJ3XPS6KDIW
1. Dismantle the pump as described above.

2. Unscrew SRLQWHGVFUHZV

3. Carefully insert two screw drivers behind the pump shaft, and loosen it.

,IWKHSXPSVKDIWGRHVQRWFRPHORRVHXVHWKHVSHFLDOGLVPDQWOLQJWRROVVKRZQ
EHORZ

7KHWRROLVQRW$OID/DYDO'HVDOWVXSSO\

 Mapvfe00.fm
 0DLQWHQDQFHRI)UHVKZDWHU3XPS

The tool consists of a pipe (A), a disc (B) with hole for the screw (C) and a nut
(D), washer (E).

3OHDVHQRWHWKDWWKHOHQJWK/PXVWEHORQJHUWKDQWKHOHQJWKO

Place pipe around the shaft. Fasten the screw with nut and washer into the
threaded hole (M12) on the shaft end.

Loosen shaft by tightening the nut while holding on to the screw.

&$87,21

DO NOT grind the motor shaft.

4. Mount the new pump shaft on the motor shaft.

5. Make sure that the pump shaft fits the motor shaft without any obstructions, be-
fore final shaft fitting as follows:

• Tap onto the end of the pump shaft slightly with a RUBBER hammer.

6. Tighten SRLQWHGVFUHZV as follows:

Mapvfe00.fm 
0DLQWHQDQFHRI)UHVKZDWHU3XPS

127(

The torque should be 5 Nm (0.5 kpm) and the maximum wobble 60µm.

7. Check the wobble of the pump shaft with a dial indicator.

8. Assemble the pump as described above.

 Mapvfe00.fm
 0DLQWHQDQFHRI(MHFWRU3XPS

 0DLQWHQDQFHRI(MHFWRU3XPS
,IVXSSOLHGIURP$OID/DYDO

The following instructions must be carefully observed whenever it becomes neces-

sary to overhaul or repair the above mentioned pump. Please refer to drawing for
item references in the text.

 2YHUKDXORIWKH3XPS
1. Remove the VHWVFUHZV in SXPSFRYHU

0RWRUZLWKPRWRUEUDFNHWSXPSFRYHUDQGLPSHOOHUFDQQRZEHOLIWHG
FOHDURIWKHSXPSFDVLQJ

2. Unscrew the VFUHZ (right-hand thread).

3. Remove impeller.

Macnle00.fm 
0DLQWHQDQFHRI(MHFWRU3XPS

127(

Normally, the impeller can be removed without using dismantling tools.

If not, you can fit dismantling screws into the two threaded holes in the im-
peller.

4. Remove the key 26 and the mechanical seal 8 (including spring holder, spring
and carbon ring).

5. Inspect the ceramic ring, the carbon ring and the spring. Replace, if necessary

,IPHFKDQLFDOVHDOKDVWREHUHSODFHGSURFHHGDVIROORZV

‡ 8QVFUHZVHWVFUHZWRUHPRYHSXPSFRYHUIURPPRWRUEUDFNHW
LQRUGHUWRJDLQDFFHVVWRFHUDPLFULQJ

,QRUGHUWRPDNHLWHDVLHUWRDVVHPEOHWKHPHFKDQLFDOVHDOWKHVKDIWDQGULQJ
VHDWPD\EHJUHDVHGZLWKJO\FHULQH3OHDVHDOVRUHIHUWRVHSDUDWHLQVWUXFWLRQV
IRUPHFKDQLFDOVHDOGHOLYHUHGWRJHWKHUZLWKWKHVHDO

‡ $IWHUILWWLQJWKHFHUDPLFULQJILWSXPSFRYHUWRPRWRUEUDFNHW

‡ )LWFDUERQULQJVSULQJDQGVSULQJKROGHU

6. Clean drilled cooling water channel in SXPSFRYHU

7. Inspect impeller and threaded holes for clogging.

8. 5HPHPEHUWRFKDQJHWKH2ULQJ

9. Reassemble in reverse order.

 &OHDUDQFH
In connection with the inspection, the LPSHOOHUand ZHDUULQJV are measured
in order to secure that the clearance is not larger than stated in the diagram below.

 Macnle00.fm
 0DLQWHQDQFHRI(MHFWRU3XPS

:HDUULQJ‘ &OHDUDQFHPD[LPXP &OHDUDQFHPLQLPXP

100 mm 0.5 mm 0.15 mm

150 mm 0.6 mm 0.2 mm

200 mm 0.7 mm 0.25 mm

250 mm 0.8 mm 0.28 mm

300 mm 0.85 mm 0.3 mm

350 mm 0.9 mm 0.3 mm

If the clearance is too big, replace wear rings as follows:

1. Unscrew FRXQWHUVXQNVFUHZV

2. Pull out wear (seal) rings.

3. Fit new wear rings and tighten countersunk screws.

&$87,21

The pump shaft may only be dismantled, if pump shaft or bearings, in the
electric motor have to be replaced.

Carefully observe instructions for “Dismantling pump shaft”.

Macnle00.fm 
0DLQWHQDQFHRI(MHFWRU3XPS

 'LVPDQWOLQJ3XPS6KDIW
If theVKDIW has to be dismantled due to a defect or if electric motor bearing has to
be replaced, proceed as follows:

1. Unscrew SRLQWHGVFUHZV

2. Remove VKDIW. Normally this can be done without using dismantling tools.

&$87,21

DO NOT grind the motor shaft.

3. Fit VKDIW

4. In order to make sure that the coupling is fitted correctly, tap slightly at the shaft
end with a RUBBER hammer.

5. TightenSRLQWHGVFUHZV with a torque of 35 Nm (3.5 kpm).

 Macnle00.fm
 6DOLQRPHWHU

 6DOLQRPHWHU7\SH'6

 7HFKQLFDO6SHFLILFDWLRQ

)XQFWLRQ Measuring (Dot Bar) and supervising salinity of

freshwater produced by seawater desalination.

6XSSO\YROWDJH 90-120 V or 200-240 V AC.

)UHTXHQF\ 50/60 Hz

3RZHUFRQVXPSWLRQ Salinometer 10 VA.

5HOD\FRQWDFWV Max. load 100 VA.

6DOLQLW\GLVSOD\ 0,5 - 20 ppm (Dot Bar).

7HPSHUDWXUHFRUUHFWLRQ Automatic in the range 5 - 85°C.

$ODUPOHYHO Can be set to any value between 0,5 - 20 ppm.

7HVW Can be checked by test switch, 10 ppm.

2XWSXW 4-20 mA Current Loop.

0D[DPELHQWWHPSHUD 55°C.
WXUH
3URWHFWLRQGHJUHH IP 54.

 ,QVWDOODWLRQIRU'6

1. Open front cover.

2. Select correct voltage select according to the main supply voltage 115 V or 230
VAC.

3. Screw salinometer on to bulkhead with six nuts.

4. Connect necessary cables to the terminals.

5. Close front cover.

6. Test salinometer function (see instructions for use).

Salise00.fm 
6DOLQRPHWHU

 ,QVWUXFWLRQVIRUXVH
1. Switch on mains.

2. Switch on sec. alarm.

Green pilot LED should light up. Dot. Bar displays the measured salinity.

 7HVWLQJWKH,QVWUXPHQW

:$51,1*

The salinometer must be tested at least once a month, and the electrode
unit must be cleaned.

Push TEST switch on.

7KH'RW%DUVKRXOGUHDGSSP

,IWKHDODUPOHYHOLVOHVVWKDQSSPWKHVDOLQRPHWHUZLOOJLYHDQDODUP

 $GMXVWPHQWRI$ODUP/HYHO
1. Switch “MAINS” on.

2. Push sec. alarm off.

3. Adjust Alarm Set to desired alarm level by using the switches.

4. Switch “Sec. Alarm” on.

The salinometer is now ready for use.

If the salinity exceeds the alarm level,

• The two red alarm LEDS flash.

• Solenoid valve is activated.

• Buzzer (if fitted) and external alarm system is activated.

Cancel buzzer and external alarm system by switching “Sec. Alarm” off. Solenoid
valve is not affected.

Switch “Sec. Alarm” on as soon as the salinity is normal again; i.e. when the two red

 Salise00.fm
 6DOLQRPHWHU

LEDS are off.

 0DLQWHQDQFH

&$87,21

Remove electrode unit and inspect/clean after every 1000 hours of opera-
tion. Use a clean and dry rag. Avoid touching the electrodes with the fin-
gers.

Salise00.fm 
6DOLQRPHWHU

 Salise00.fm
 6SDUH3DUWV

 2UGHULQJ6SDUH3DUWV
When ordering spare parts please always state:

1. Serial number.

2. Capacity.

3. Designation.

4. Spare parts drawing number.

5. Position number.

6. Article number.

In order to identify article numbers, please refer to FWG Order Specification and oth-
er drawings.

When ordering parts for pumps proceed as follows:

1. Find article number in the list of drawings.

2. Check spare part drawing and item list with corresponding article number to
identify the item to be ordered.

 $OID/DYDO6HUYLFH
The $OID/DYDOgroup is represented in all major ports of the world.

DO NOT hesitate to contact your $OID/DYDO representative if you have any ques-
tions, problems or require spare parts.

Spmare01.fm 
6SDUH3DUWV

 Spmare01.fm
 ,QGH[

$
Adjustment of alarm level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
Alfa Laval service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
Automatic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

&
Chemical dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40
Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

'
Desuperheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Dismantling pump shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 42

(
Ejector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39
Evaporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

)
Feed water ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27
Fitting new gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Freshwater Pump Types PVVF 1525-1532-2040 . . . . . . . . . . . . . . . . . . . . . . . . page 35
Freshwater Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

,
Installation (for DS-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
Instructions for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44

/
Long term standstill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15

0
Main Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 45
Maintenance of condenser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20
Maintenance of ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39
Maintenance of evaporator section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19
Maintenance of Freshwater pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 35
Maintenance of freshwater pump types PVVF 1525-1532-2040 . . . . . . . . . . . . . page 35
Maintenance of separator vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

O-VSP-36IX.fm 
,QGH[
2
Operating Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
Overhaul intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Overhaul of the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 39

3
Perform regular maintenance duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 17
Preparation of new gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22
Pressure testing separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 25
Prevention of scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 27

5
Removal of old gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21
Renewal of plate heat exchanger gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 21

6
Safety instructions and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Safety precautions with the use of chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29
Salinometer type DS-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
Scale inhibitor dosage equipment for feed water . . . . . . . . . . . . . . . . . . . . . . . . page 28
Set Point for Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12
Set Point for Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 47
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Starting and stopping procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Steam Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Stopping the plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 15
System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

7
Technical specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 43
Telefax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Telephone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Test sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31
Testing the instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
The combined brine-/air ejector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
The condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
The condenser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
The control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
The de superheating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9
The ejector pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
The evaporator section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
The freshwater pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
The salinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8

 O-VSP-36IX.fm
 ,QGH[
The separator vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7
The steam regulating equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Trouble shooting table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

:
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Why you need to perform regular maintenance duties . . . . . . . . . . . . . . . . . . . . page 17
Working Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

O-VSP-36IX.fm 
,QGH[

 O-VSP-36IX.fm