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The Effect of Nanotube Waviness and Agglomeration On The Elastic Property of Carbon Nanotube-Reinforced Composites
The Effect of Nanotube Waviness and Agglomeration On The Elastic Property of Carbon Nanotube-Reinforced Composites
250 Õ Vol. 126, JULY 2004 Copyright © 2004 by ASME Transactions of the ASME
冦 冧冤 冥冦 冧
k⫹m l k⫺m 0 0 0 m⫽
11 11 2 共 1⫹ m 兲 兵 E m 关 c m ⫹4c r 共 1⫺ m 兲兴 ⫹2c m m r 共 3⫺ m ⫺4 m
2
兲其
l n l 0 0 0
22 22 (7)
33 k⫺m l k⫹m 0 0 0 33 Figure 1 shows the effective elastic moduli of a polystyrene
⫽ (3)
23 0 0 0 p 0 0 2 23 composite reinforced by aligned, straight CNTs. The elastic
13 0 0 0 0 m 0 2 13 moduli E 储 and E⬜ parallel and normal to CNTs are shown versus
12 2 12 the volume fraction c r of CNTs, where E 储 and E⬜ are related to
0 0 0 0 0 p Hill’s elastic moduli by
where k, l, m, n, and p are Hill’s elastic moduli 关30兴; k is the l2 4m 共 kn⫺l 2 兲
plane-strain bulk modulus normal to the fiber direction, n is the E 储 ⫽n⫺ , E⬜ ⫽ (8)
uniaxial tension modulus in the fiber direction (x 2 ), l is the asso- k kn⫺l 2 ⫹mn
ciated cross modulus, m and p are the shear moduli in planes The Young’s modulus and Poisson’s ratio of polystyrene are E m
normal and parallel to the fiber direction, respectively. ⫽1.9 GPa and m ⫽0.3, respectively. For the purpose of illustra-
The non-vanishing components of the Eshelby tensor S for a tion, we use the following representative values of the elastic
straight, long fiber along the x 2 -direction is given as 关31兴 constants of SWCNTs: n r ⫽450 GPa, k r ⫽30 GPa, m r ⫽p r
⫽1 GPa, and l r ⫽10 GPa, which are taken from the analytical
5⫺4 m m
S 1111⫽S 3333⫽ , S 1122⫽S 3322⫽ results of Popov et al. 关32兴, who calculated the elastic moduli of
8 共 1⫺ m 兲 2 共 1⫺ m 兲 CNTs. It is noted that CNTs are highly anisotropic, with Young’s
Journal of Engineering Materials and Technology JULY 2004, Vol. 126 Õ 251
冋冕 冕
具 r 典 ⫽
0
2
0
/2
册
p 共 ␣ ,  兲 A共 ␣ ,  兲 sin ␣ d␣ d : m
具 r 典 ⫽ 冋冕 冕
0
2 /2
0
⫺1
p 共 ␣ ,  兲关 Cr :A共 ␣ ,  兲 :Cm 兴 sin ␣ d␣ d : m 册
(13)
The angle brackets 具짳典 represent the average over special orien-
Fig. 1 A CNT with a global and a local coordinate system tations. Using the average theorems ⫽c m m ⫹c r 具 r 典 and
⫽c m m ⫹c r 具 r 典 in conjunction with the effective constitutive re-
lation ⫽C:, one can get the effective modulus of the composite
as
modulus in the tube direction two orders of magnitude higher than
that normal to the tube. It is observed from Fig. 1 that, because of C⫽ 共 c m Cm ⫹c r具 Cr :A典 兲 : 共 c m I⫹c r 具 A典 兲 ⫺1 (14)
CNTs’ anisotropic property, the elastic modulus E 储 of the compos- When CNTs are completely randomly oriented in the matrix, the
ite in the CNT direction increases much more rapidly with the composite is then isotropic, and its bulk modulus K and shear
volume fraction c r than E⬜ normal to the CNT direction. modulus G are derived as
c r 共 ␦ r ⫺3K m ␣ r 兲 c r 共 r ⫺2G m  r 兲
2.2 Composites Reinforced With Randomly Oriented, K⫽K m ⫹ , G⫽G m ⫹
3 共 c m ⫹c r ␣ r 兲 2 共 c m ⫹c r  r 兲
Straight CNTs. The effect of randomly oriented, straight CNTs (15)
is investigated in this section. The orientation of a straight CNT is
characterized by two Euler angles ␣ and , as shown in Fig. 2. where
The base vectors ei and ei⬘ of the global (o⫺x 1 x 2 x 3 ) and the local 3 共 K m ⫹G m 兲 ⫹k r ⫺l r
coordinate systems (o⫺x ⬘1 x ⬘2 x ⬘3 ) are related via the transformation ␣ r⫽
3 共 G m ⫹k r 兲
再
matrix g
1 4G m ⫹2k r ⫹l r 4G m
ei ⫽g i j e⬘j (9)  r⫽ ⫹
5 3 共 G m ⫹k r 兲 G m ⫹p r
冎
where g is given by
冋 册
2 关 G m 共 3K m ⫹G m 兲 ⫹G m 共 3K m ⫹7G m 兲兴
cos  ⫺cos ␣ sin  sin ␣ sin  ⫹
G m 共 3K m ⫹G m 兲 ⫹m r 共 3K m ⫹7G m 兲
g⫽ sin 
冋 册
cos ␣ cos  ⫺sin ␣ cos  (10) 1 共 2k r ⫹l r 兲共 3K m ⫹2G m ⫺l r 兲
0 sin ␣ cos ␣ ␦ r⫽ n ⫹2l r ⫹
3 r G m ⫹k r
The orientation distribution of CNTs in a composite is character-
ized by a probability density function p( ␣ ,  ) satisfying the nor-
malization condition
r⫽ 冋
1 2
共 n ⫺l 兲 ⫹
5 3 r r
8G m p r
⫹
8m r G m 共 3K m ⫹4G m 兲
G m ⫹p r 3K m 共 m r ⫹G m 兲 ⫹G m 共 7m r ⫹G m 兲
冕 冕
0
2 /2
0
p 共 ␣ ,  兲 sin ␣ d␣ d ⫽1 (11) ⫹
2 共 k r ⫺l r 兲共 2G m ⫹l r 兲
3 共 G m ⫹k r 兲 册 (16)
K m and G m are the bulk and shear moduli of the matrix, respec-
If CNTs are completely randomly oriented, the density function is
tively. The effective Young’s modulus E and Poisson’s ratio of
p( ␣ ,  )⫽1/2 .
the composite are given by
According to the Mori-Tanaka method, the strain r ( ␣ ,  ) and
the stress r( ␣ ,  ) of the CNT are related to the stress of matrix 9KG 3K⫺2G
m by E⫽ , ⫽ (17)
3K⫹G 6K⫹2G
Figure 3 shows the effective Young’s modulus versus the vol-
ume fraction of randomly oriented, straight CNTs in the same
polystyrene matrix studied in Fig. 1. For comparison the Young’s
modulus of the same composite measured by Andrew et al. 关33兴 is
also shown in Fig. 3. It is observed that the measured Young’s
modulus is much smaller than the present theoretical model. Many
factors may contribute to this discrepancy, such as the weak bond-
ing between CNTs and matrices, the waviness and agglomeration
of CNTs. The effects of CNT waviness and agglomeration on the
effective moduli of CNT-reinforced composites are studied in the
following sections.
3 Micromechanics Model for Curved CNTs
3.1 Composites Reinforced With Aligned, Curved CNTs.
Experiments have shown that most CNTs in composites exist in a
Fig. 2 Effective elastic moduli of a composite reinforced with curved state 关34,35兴. This is partially because of that CNTs have
aligned straight CNTs very low bending stiffness due to the small tube diameter 共⬃1
nm兲. Fisher et al. 关36 –38兴 studied numerically the effect of CNT
waviness on the elastic properties of composites using the finite
element method. There is yet no theoretical model to estimate the
stiffening effect of curved CNTs. We will present here an analyti-
cal method to calculate the effective elastic moduli of composites
containing curved CNTs.
We present in the following a micromechanics model to exam-
ine the waviness effect of curved CNTs on the elastic properties of
CNT-reinforced composites. As shown in Fig. 4, a curved CNT is
modeled as a helical spring, with D being the spring diameter,
the spiral angle, and the polar angle. The length L of the curved
CNT is related to these parameters by
D
L⫽ (18)
2 cos
The waviness of the CNT is governed by the spiral angle, . For
example, ⫽/2 corresponds to a straight CNT, while ⫽0 cor-
responds to a circular CNT.
The Mori-Tanaka method is employed to estimate the stiffening
effect of curved CNTs. The effective elastic constitutive relation
of the composite is written as
¯ ⫽C: ¯ (19)
where C is the tensor of elastic moduli of the composite and is to
be determined. ¯ and ¯ denote the average stress and strain ten-
sors in the composite, respectively, and they are related to the
average stress and strain tensors
¯ m and ¯m in the matrix and ¯r
and ¯r in the reinforcement phase by
¯ ⫽c m
¯ m ⫹c r
¯r , ¯⫽c m¯m ⫹c r¯r (20)
Figure 5共a兲 shows a curved CNT embedded in a polymer matrix
subjected to the average matrix stress ¯ m in the far field. The CNT Fig. 5 Calculation model of the strain in a curved CNT: „a… a
curved CNT in the RVE; „b… a slice of infinitesimal thickness;
is curved around the x 3 axis of the global system o⫺x 1 x 2 x 3 . The and „c… the approximate model for calculating the strain in the
RVE is divided into slices of infinitesimal thickness normal to the slice
x 3 axis 共Fig. 5共b兲兲. The strain in the infinitesimal CNT in Fig. 5共b兲
Journal of Engineering Materials and Technology JULY 2004, Vol. 126 Õ 253
冋冕 册
L
changes from 90 deg to 60 deg. Therefore, we can conclude that
1 ⫺1 the CNT waviness has little effect on the lateral moduli unless the
¯r 共 兲 ⫽ 共 A共 , 兲 :Cm 兲 d :
¯m (22)
L 0 spiral angle becomes very small 共close to zero兲.
where L is the total polar angle along the CNT. Similarly, the 3.2 Composites Reinforced With Randomly Oriented,
average stress
¯ r in a curved CNT is given by Curved CNTs. As in section 2.2, we introduce two angles ␣ and
冋冕 册
L
 to express the orientation of a curved CNT in the composite.
1 The orientation distribution of all CNTs is described by a prob-
¯ r共 兲 ⫽
Cr 共 , 兲 : r 共 , 兲 d
L 0 ability density function p( ␣ ,  ). The Mori-Tanaka method leads
冋冕 册
to the effective stiffness tensor
冋冓 冕 冔
1 L
⫺1 L
⫽ Cr 共 , 兲 :A共 , 兲 :Cm d :
¯m (23) cr ⫺1
L 0 C⫽ 共 Cr 共 , 兲 :A共 , , ␣ ,  兲 :Cm 兲 d
L 0
册 冋冓 冕 冔 册
The average stress and strain tensors in the composite can then be
L ⫺1
written in terms of
¯ m as cr ⫺1 ⫺1
⫹c m I : 共 A共 , , ␣ ,  兲 :Cm 兲 d ⫹c m Cm
¯ ⫽c r
¯ r ⫹c m
¯ m⫽ 冋 冕cr
L 0
L
⫺1
共 Cr 共 , 兲 :A共 , 兲 :Cm 兲 d
L 0
(26)
册
It is noted that the strain concentration factor A of a curved CNT
⫹c m I :
¯m not only depends on its orientation angles ␣ and  but also is
nonuniform within the same CNT. Therefore, it is a function of
冋 冕 册
four angles, ␣, , , and . For general cases of CNTs orienta-
cr L
⫺1 ¯ tions, the effective elastic tensor of a CNT-reinforced composite
¯⫽c r¯r ⫹c m¯m ⫽ A共 , 兲 d ⫹c m I :Cm : m (24)
L 0 can be determined from Eq. 共26兲 provided that the orientation
distribution function has been known.
The elimination of ¯ m in Eq. 共24兲 gives the tensor of effective In the case of completely random orientations of CNTs, the
elastic moduli of the composite as composite will be isotropic. Interestingly, it is found that for this
C⫽ 冋 冕
cr
L
L
0
⫺1
共 Cr共 , 兲 :A共 , 兲 :Cm 兲 d
special case, the present model for curved CNTs leads to the same
results as Eq. 共15兲. That is, the waviness of CNTs does not influ-
ence the effective elastic moduli of composites reinforced with
册冋 冕 册
L ⫺1 randomly oriented CNTs.
cr ⫺1 ⫺1
⫹c m I : 共 A共 , 兲 :Cm 兲 d ⫹c m Cm (25)
L 0 4 Agglomeration of CNTs
Figure 6 shows the effective elastic modulus E 3 of the compos- 4.1 A Two-Parameter Model of Agglomeration. CNTs
ite in the CNT axial direction (x 3 ) versus the volume fraction of have low bending stiffness 共due to small diameter and small elas-
aligned, curved CNTs in a polystyrene matrix for several spiral tic modulus in the radial direction兲 and high aspect ratio, which
angles , where ⫽90 deg corresponds to straight CNTs studied in make CNTs easy to agglomerate in a polymer matrix 关34,35兴. In
Fig. 1, and ⫽0 deg corresponds to circular CNTs. The elastic order to achieve the desired properties of CNT-reinforced compos-
moduli of the polystyrene are the same as those in Fig. 1. For ites, it is critical to make CNTs uniformly dispersed in the matrix
comparison, the experimental data of Andrew et al. 关33兴 are also 关39兴. We develop a micromechanics model in this section to study
presented in Fig. 6, and they agree very well with the model for the influence of the agglomeration of CNTs on the effective elastic
⫽0 deg. It is observed that the modulus E 3 in the CNT axial moduli of CNT-reinforced composites.
direction decreases rapidly as the waviness increases. For ex- Stephan et al. 关40兴 observed that in the 7.5 percent concentra-
ample, E 3 at ⫽60 deg is less than one half of that for straight tion sample, a large amount of CNTs are concentrated in aggre-
CNTs 共⫽90 deg兲. gates. The spatial distribution of CNTs in the matrix is nonuni-
Figure 7 shows the effective elastic modulus E 1 (⫽E 2 ) of the form such that some local regions have a higher concentration of
composite normal to the CNT axial direction 共i.e., x 1 or x 2 ) versus CNTs than the average volume fraction in the material. These
冋 册
method as
冉 冊
Vr
c r⫽ (29) K in
V ⫺1
K out
Using Eqs. 共27兲–共29兲, the volume fractions of CNTs in the inclu-
冉 冊
K⫽K out 1⫹
K in
sions and in the matrix are expressed, respectively, as 1⫹ ␣ 共 1⫺ 兲 ⫺1
冋 冊册
K out
冉 冊
V rinclusion c r V rm c r 共 1⫺ 兲
⫽ , ⫽ (30) G in
V inclusion V⫺V inclusion 1⫺ ⫺1
G out
冉
Thus, we consider the CNT-reinforced composite as a system G⫽G out 1⫹ (34)
G in
consisting of inclusions of sphere shape embedded in a hybrid 1⫹  共 1⫺ 兲 ⫺1
G out
matrix. Both the matrix and the inclusions contain CNTs. We may
first estimate respectively the effective elastic stiffness of the in- with ␣ ⫽(1⫹ out)/3(1⫺ out) and  ⫽2(4⫺5 out)/15(1⫺ out).
clusions and the matrix, and then calculate the overall property of
the whole composite system. 4.2 Examples and Discussions
The effective elastic moduli of the hybrid inclusions and the
4.2.1 Complete Agglomeration of CNTs (⫽1). Consider
matrix can be calculated by different micromechanics methods.
first the extreme case of agglomeration where all CNTs are con-
Assume that all the orientations of the CNTs are completely ran-
centrated in spherical subregions, i.e., ⫽1. Thus the above two-
dom. We will use two methods to estimate the elastic property of
parameter agglomeration model is reduced to have only one ag-
the inclusions and matrix. First, the Voigt model provides the
glomeration parameter, . Then, the local volume fraction of
effective modulus of inclusions E in and their surrounding E out as
CNTs in the ‘‘inclusions,’’ which are, in turn, embedded in the
关41兴
pristine polymer matrix, is written as
E out⫽
8 再
3 c r 共 1⫺ 兲
1⫺
E CNT⫹ 1⫺
1⫺ 冋
c r 共 1⫺ 兲
Em 册 冎 Vr
⫽
V inclusion
cr
(35)
⫹
5
再 共 1⫺ 兲 E CNTE m
8 关共 1⫺ 兲 ⫺c r 共 1⫺ 兲兴 E CNT⫹c r 共 1⫺ 兲 E m
(31)
冎 If the influence of anisotropy of CNTs is omitted and their
elastic property is described by the Young’s modulus E r and Pois-
son’s ratio r , the effective moduli of the composite with agglom-
3 5 E m E CNT erated CNTs can be estimated by Eq. 共31兲. We take the represen-
E in⫽ 关 c r E CNT⫹ 共 ⫺c r 兲 E m 兴 ⫹ tative values of CNTs and matrix as E r ⫽450 GPa, E m
8 8 共 ⫺c r 兲 E CNT⫹c r E m
⫽1.9 GPa, and r ⫽ m ⫽0.3. Under different average contents c r
where both the matrix and the CNTs are considered to be isotro- of CNTs in the material, the effective Young’s modulus is plotted
pic, with Young’s moduli E m and E CNT , respectively. That is, the in Fig. 9共a兲 with respect to the agglomeration parameter . When
influence of anisotropy of CNTs is neglected. the CNTs are uniformly dispersed in the composite, i.e., ⫽1, the
In the second method, we assume the nanotubes are trans- effective Young’s modulus has the maximum value. With the de-
versely isotropic. The elastic moduli of the hybrid matrix are es- crease in the agglomeration parameter from unity, the effective
timated by the Mori-Tanaka method, as described in section 2.2. It stiffness decreases very rapidly. When ⬍0.6, the addition of
is assumed that the CNTs are randomly oriented in the inclusions, CNTs does not yield an evident stiffening effect.
and, therefore, the inclusions are isotropic. The effective bulk If the CNTs are considered to be transversely isotropic, the
moduli K in and K out and the effective shear moduli G in and G out of effective elastic moduli of the composite can be determined by
the inclusions and the matrix are given, respectively, by Eqs. 共17兲, 共32兲, and 共34兲. Take the elastic constants of CNTs and
Journal of Engineering Materials and Technology JULY 2004, Vol. 126 Õ 255
with the increase in the relative amount of the CNTs that are
agglomerated in the inclusions, the effective Young’s modulus of
the composite decreases rapidly.
When the CNTs are considered to be transversely isotropic, the
effective Young’s moduli with respect to the agglomeration pa-
rameter are shown in Fig. 10共b兲 with ⫽0.5. The curves in Fig.
10共b兲 have the similar changing tendency but are smaller in the
stiffening magnitude. It is concluded from Fig. 10 that the ag-
glomeration of CNTs exerts a pronounced weakening effect to the
effective elastic property of CNT-reinforced composites, and that
neglecting the anisotropic property of CNTs will cause an overes-
timation of the effective stiffness of composites.
5 Concluding Remarks
In the present paper, the effects of the widely observed wavi-
ness and agglomeration of carbon nanotubes are examined theo-
retically by using analytical micromechanics methods. A novel
model is suggested to consider the waviness or curviness effect of
CNTs, which are assumed to have a spiral shape. The influence of
agglomeration of CNTs on the effective stiffness is analyzed by
using an Eshelby’s inclusion model, where the composite is as-
sumed to have spherical inclusions with concentrated CNTs. It is
established that these two mechanisms may significantly reduce
the stiffening effect of CNTs. The present study not only provides
the important relationship between the effective properties and the
morphology of CNT-reinforced composites, but also may be use-
ful for improving and tailoring their mechanical properties. The
obtained results indicate that a CNT-reinforced composite can
possibly reach superior mechanical properties only if the CNTs
Fig. 9 Effect of CNT agglomeration on the effective elastic are controlled to have a straight shape and to be dispersed uni-
modulus with Ä1, in which the CNTs are assumed to be: „a… formly in the whole material 关42兴. These high requirements are by
isotropic; and „b… transversely isotropic no means easy to be satisfied, but considerable developments have
Journal of Engineering Materials and Technology JULY 2004, Vol. 126 Õ 257