INSTRUCTIONS-PARTS LIST 307-605

Rev A
This manual contains IMPORTANT QRICO
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE

With Priming Piston

-KING@AND BULLDOG@SHOVEL PUMPS
25:l BULLDOG
175 bar (25wpsi) MAXIMUM WORKING PRESSURE
Model 217-565, Series A
200 liter ( 5 5 gallon) drum size -.

Model 217-564, Series A

19 liter (5gallon) ram size
4O :
lBULLDOG
280 bar (4oopsil MAXIMUM WORKING PRESSURE
Model 217-568, Series A
200 liter (55gallon) drum size
Model 217-567, Series A
19 liter (5gallon) ram size
55:l KING
385 bar (5X.N psi) MAXIMUM WORKING PRESSURE
Model 217-566, Series A
200 liter (55gallon) drum size

Model 217-568 shown

 TABLE OF CONTENTS
TERMS ...................................................................... 1
WARNINGS ............................................................... 2
INSTALLATION
Grounding .............................................................. 4
Accessories ............................................................ 4

OPERATION
Flush the P u m p ........................................................ 5
Start and .Adjust t h e P u m p ........................................ 5
Shutdown and Care of the P u m p ............................... 5

SERVICE
Troubleshooting ...................................................... 6
Displacement Pump Service ..................................... 7
PARTS LISTS A N D DRAWINGS .................................. 10
ACCESSORIES ......................................................... 16
TECHNICAL D A T A .................................................... 18
DlMENSlONAL.DRAWING ........................... Back Cover
WARRANTY ................................................ Back Cover

Be sure you read and understand each of these terms FLUIDINJECTIONINJURY Asariousinjurq,whichmayappaarto
before reading the rest of the manual. be a simpla cut, caused by the high pressure injection of fluid directly
into tha body.
WARNING Alarts user to. avoid
. or correct
......conditions which cmdd NOTE Gives additional explanation of a procedure or halpful hints.
cause bodily injuv,
FLUID Any chemical, such as paint, water. saalant, stain, lacquer,
CAUTION Alens usar to avoid or correci conditions which could solvents, etc., which is used in the spray or dispensing equipment.
cause damage to or destruction of equipmant.
PRESSURE RELIEF PROCEDURE A safetq procadura for raliw-
ing air and fluid prossure in the +em.

307-605 1
 HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.
WARNINGS. Read and understand all instruction manuals before operating equipment.
FLUID INJECTION HAZARD
General Safety
This equipment generatesvery high fluid pressure. Spray from
the gun, leaks or ruptured components can inject fluid
through your skin and into your body and cause extremely
serious bodily injuly, including the need for amputation. Also,
fluid injected or splashed into the eyes can cause serious
damage.
NEVER point the spray gunldispensing valve a t anyone or a t
any part of the body. NEVER put hand or fingers over the
spray tiplnozzle. NEVER try to "blow back" paint; this is NOT
an air spray system.
ALWAYS have the tip guard in place on the spray gun when
spraying. - tipslnozzles. If the spray tiplnozzle clogs while sprayingldis-
ALWAYS follow the Pressure Relief Procedure, at the
right, before cleaning or. removing the spray tiplnozzle or ser-
vicing any system equipment.
NEVER try to stop or deflect leaks with your hand or body.
Be sure the equipment safety devices are operating properly
before each use.
Medical Treatment
~MER~ENCY ~ E D I C A KC A R ~etB T
If an fluid a ears to enetrate our skin
ONCE.
DO NOT TREAT AS A SIMPLE CUT.
Tell the doctor exactly what fluid was injected. For treatment
instructions have your doctor call the
NATl'ONAL POISON CENTER NETWORK
(412)681-6669
Spray GunlDispensing Valve Safety Devices
Be sure all gun safety devices are operating properly before
each use. Do not remove or modify any part of the gunldis-
pensing valve; this can cause a malfunction and result in
serious bodily injuly. . .
Safety Latch
Whenever you stop spraying, even for a moment, always set
the gunldispensing valve safety latch in the closed or "safe"
position, making the gunldispensing valve inoperative. Failure
to set the safety latch can result in accidental triggering
~. of the
gunldispensing valve.
~
Diffuser (only on spray gunsl
The gun diffuser breaks up spray and reduces the risk of injec-
tion when the tip is not installed. Check the diffuser operation
regularly. Follow the Pressure Relief Procedure. below,
then remove the spray tip. Aim the gun into a grounded metal
pail, holding the gun firmly to the pail. Using the lowest possi-
ble pressure, triggerthe gun. Ifthefluid emitted isnotdiffused
into an irregular stream, replace the diffuser immediately.
EQUIPMENT MISUSE HAZARD
General Safety
Any misuse of the sprayldispensing equipment or ac-
cessories, such as overpressurizing, modifying parts, using in-
compatible solvents and fluids, or using worn or damaged
parts, can cause them to rupture and result in injection or
other serious bodily injury, fire, explosion or property damage.
NEVER alter or modify any part of this equipment; doing so
could cause it to malfunction.
CHECK all sprayldispensing equipment regularly and repair or
replace worn or damaged parts immediately. Read and follow
the fluid and solvent manufacturer's literature regarding the
use of protective clothhg and equipment.
2 307-605
FOR PROFESSIONAL USE ONLY. OBSERVE ALL
Tip Guard (only on spray guns)
ALWAYS have the tip guard In place on the spray gun while
spraying. The tip guard alerts you to the injection hazard and
helps prevent accidentally placing your fingers or any part of
your body close to the spray tip.
Trigger Guard
NEVER operate the gunldispensing valve with the trigger
guard removed. This guard reduces the risk of the gunldis-
pensing valve triggering accidentally if it is dropped or
bumped.
Spray Tip/Nozzle Safety
Use extreme caution when cleaning or changing spray
pensing, engage the gunldispensing valve safety latch im-
mediately. ALWAYS follow the Pressure Relief Procedure
and then remove the spray tiplnozzle to clean it.
NEVER wipe off build-up around the spray tiplnozzle until
pressure is fully relieved and the gun or dispensingvalve safety
latch is engaged.
Pressure Relief Procedure
To reduce the risk of serious bodily injury. including injection,
splashing in the eyes. or injury from moving parts, always
follow thls procedure whenever you shut off the pump, when
checking or servicing any part of the sprayldispensing system.
when installing, cleaning or changing spray tipslnoules, and
whenever you stop sprayingldispensing.
1. Engage the gunldispensing valve safety latch.
2. Shut off the air to the pump.
3. Close the bleed-type master air valve (required in your
system).
4. Disengage the safety latch.
5. Hold a metal part of the gunldispensing valve firmly to the
side of a grounded metal pail, and trigger the gunldispens-
ing valve to relieve pressure.
6. Engage the gunldispensing valve safety latch.
7. Open the drain valve andlor the pump bleeder valve Ire-
quired in your system), having a container ready to catch
the drainaoe.
8. Leave the~drain valve open until you are ready to
sprayldispense again.
If you suspect that the spray tip/nozzle or hose is completely
clogged, or that pressure has not been fully relieved after
following the sieps above, VERY SLOWLY loosen the retain-
ing nut or hose end coupling and relieve pressure gradually.
then loosen completely. Now clear the tiplnozzle or hose.
System Pressure
NEVER exceed the recommended working Dressure or the
maximum air inl& pressure stated on your pump or in the
TECHNICAL DATA on pages 18-20,
Be sure that all sprayldispensing equipment and accessories
are rated to withstand the maximum working pressure of the
pump. DO NOT exceed the maximum working pressure of any
component or accessory used in the system.
Fluid Compatibility
BE SURE that all fluid and solvent used are chemically com-
patible with the wetted parts shown in theTECHNlCAL DATA
on pages 18-20, Always read the manufacturer's literature
before using fluid or solvent in this pump.
 Static electricity is created by the high velocity flow of fluid
through the pump and hose. If every part of the
sprayldispensing equipment is not properly grounded, spark-
ing may occur, and the system may become hazardous.
Sparking may also occur when plugging in or unplugging a
powersupplycord. Sparkscanignitefumesfromsolventsand
the fluid being sprayedldispensed. dust particles and other
flammable substances, whether you are sprayingldispensing
indoors or outdoors, and can cause a fire or explosion and
serious bodily injury and property damage. Do not plug in or
unplug any power supply cords in the sprayldispensing area
when there is any chance of igniting fumes still in the air.
If you experience any static sparking or even a slight shock
while using this equipment, STOP SPRAYING IMMEDIATE-
LY. Check the entire system for positive grounding. Do not
use the system again until the problem has been identified and
corrected.
Grounding
To reduce the risk of static sparking, ground the pump and all
other equipment used or located in the sprayldispensing area.
CHECK your local electrical code for detailed grounding in-
structions for your area and type of equipment. BE SURE to
ground all of this equipment:
1. Pump: use a ground wire and clamp as shown in Fig 1.
2. Air and fluid hoses: use only grounded hoses with a max-
imum of 150 rn 15M1feet) combined hose length to ensure
grounding continuity. Refer to Hose Grounding Con-
tinuity.
3. Air compressor: follow the air compressor manufacturer's
recommendations.
4. Spray gunldispensing valve: obtain grounding through
connection to a properly grounded fluid hose and pump.
5. Object being sprayed: according to local code
HOSE SAFETY
High pressure fluid in the hoses can be very dangerous. If the
hose develops a pinhole leak, split or rupture due to any kind
of wear, damage or misuse, the high pressure spray emitted
from it can cause an injection injury or other serious bodily in-
jury or propeq damage.
ALL FLUID HOSES MUST HAVE SPRING GUARDS1 The
spring guards help protect the hose from kinks or bends at or
close to the coupling which can result in hose rupture.
TIGHTEN all fluid connections securely before each use. High
pressure fluid can dislodge a loose coupling or allow high
pressure spray to be emitted from the coupling.
NEVER use a damaged hose. Before each use, check the en-
tire hose for cuts, leaks, abrasion, bulging cover, or damage or
movement of the hose couplings. If any of these conditions
exist, replace the hose immediately. DO NOT try to recouple
high pressure hose or mend it with tape or any other device. A
repaired hose cannot contain the high pressure fluid.
MOV/NG PARTS HAZARD
Moving parts can pinch or amputate your fingers or other
body parts. KEEP CLEAR of moving parts when starting or
operating the pump. NEVER operate the pump with the air
motor shield removed to reduce the risk of pinching or am-
IMPORTANT
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards-par-
ticuiarly the General Standards, Part 1910, and the Construction Standards, Part 1926-should be consulted.
6. All solvent pails used when flushing, according to local
code. Use only metalpails, which are conductive. Do not
place the pail on a non-conductive surface, such as paper
or cardboard, which interrupts the grounding continuity.
7. To mainrain grounding continuity when flushing or reliev-
ing pressure, always hold a metal part of the gunldis-
pensing valve firmly to the side of a grounded meral pail,
then trigger the gunldispensing valve. .
. .. ..
. . .
..~.
. . ..,:
, .,... . .
....;. : .:
. . . . ..
...,...
f
To ground the pump, loosen the grounding Iu locknut IA)
and washer (0). Insert one end of, a 1.5 mm 112 ga) and
minimum ground wire (D) into the slot in lug (C) and tighten
the locknut securely. See Fig 1. Connect the other end of the
wire to a true earth ground. See ACCESSORIES on page 16 to
order a ground wire and clamp.
Flushing Safety
Before flushing, be sure the entire system and flushing pails ...::.,..:. i._
, ..~..
are properly grounded. Refer to Grounding, above. Follow . .....,:>.;,
the Pressure Relief Procedure on page 2, and remove the
spray tip/nozzle from the gun/dispensing valve. Always use
the lowest possible fluid pressure, and maintain firm metal-to-
metal contact between the gunldispensing valve and the pail
during flushing to reduce the risk of injection injury, static
sparking and splashing.
HANDLE AND ROUTE HOSES CAREFULLY. Do not pull on
hoses to move equipment. Do not use fluids which are not
compatible with the inner tube and cover of the hose. DO NOT
expose Graco hoses to temperatures above 82°C llBo°F) or
below - 4 O O C I-40°F). .: ,.
..: ..,,. .' ,
,
Hose Grounding Continuity
Proper hose grounding continuity is essential to maintaining a
grounded spray system. Check the electrical resistance of your
air and fluid hoses at least once a week. If your hose does not
have a tag on it which specifies the maximum electrical
resistance, contact the hose supplier or manufacturer for the
maximum resistance limits. Use a resistance meter in the ap-
propriate range for your hose to check the resistance. If the
resistance exceeds the recommended limits, replace it im-
mediately. An ungrounded or poorly grounded hose can make
your system hazardous. Also, read FIRE OR EXPLOSION
HAZARD, above.
putating your fingers on moving parts in the air motor. Before
checking or servicing the pump, always relieve pressure,
following the Pressure Relief Procedure on page 2, to pre-
vent it from starting accidentally.
307-605 3
 ~
~

TYPICAL INSTALLATION

.~ .
. . ..~. . . .,. .
. ,. . '.? . .
. .
~

B
KEY
E Air Line Filter
F Air Line Oiler
0 Bleed-Type Master Air Valve
H Air Regulator and Gauge
J Drain Valve
K Main Fluid DisDensina .HOSE
L Whip Hose ......
. . .
M Air Supply HOSE ..>..
.... ..... :.
:,., . :
N 3f4 npsmlf) Air Inlet

1
INSTALLATION ,.,;
. .
...........
..........
.. ,.. ,,
NOTES: The reference numbers and letters in paren-
r Two accessories are required in your system: a
WARNING
~

theses in the text refer to the callouts in

Figures 1-4 and the Parts Drawing.
The Typical Installation shown above is only
a guide to selecting and installing required
and optional accessories. For assistance in
designing a system to suit your particular
needs, contact your Graco representative.
The dimensional drawing on the back page gives
measurements needed for installing the pump on a
custom designed mounting. Mounting'accessories are
bleed-type master air valve (GI and a fluid drain
valve (J). These accessories help reduce the risk
of serious bodily injury including injection,
splashing in the eyes, and injury from moving
parts if you are adjusting or repairing the pump.
The bleed-type master air valve relieves air
trapped between this valva and the pump after the
air regulator is shut off. Trapped air can cause the
pump to. cycle unexpectedly. Locate the valve
close t o the pump. ..
,. . . . . ..

shown on page 16. If your pump is mounted in a ram or
an elevator, refer to the manual supplied with it for in-
stallation and operation instructions.
Grounding
I
The fluid drain vahe assists in relieving fluid
pressure in the displacement pump, hose and
gun; triggering the s u n t o relieve pressure may
not be sufficient.

I
W A Read the warnings, FIRE OR EXPLOSION
HAZARD, on page 3, and ground the pump, as
explained, before operating it.

Accessories
_____ ~~
Using a suitable adapter, connect a drain valve (J) near
the 1-1/4 npt(f) fluid outlet of the pump. Then connect
a grounded fluid supply hose (K). For more flexible
gun/dispensing valve movement, use a shorter 18 mm
(112 in.) ID hose (L) between the gun/dispensing valve
Refer to the TYPICAL INSTALLATION drawing and AC- and the main hose.
CESSORIES on page 16 for assistance in setting up your
system. If you supply your own accessories, be sure they
are adequately sized to meet the system's requirements.

Connect a grounded air supply hose to the 314 npsm(f)

air inlet of the pump. Upstream from the pump air inlet,
install an air line oiler (F) for automatic air motor lubrica-
tion. Upstream from the oiler, install an air regulator (H)
and an air line filter (E) to remove harmful dirt and
moisture from your compressed air supply, and a bleed-
type master air valve (G). Be sure the valve is easily ac-
cessible from the pump.
. .

4 307-605
 WARNING
Pressure Relief Procedure
To reduce the risk o f serious bodily injury, in-
cluding injection, splashing in the eyes, or injury
from moving parts, always follow this procedure
whenever you shut off the pump, when checking
or servicing any part of the spray/dispensing
system, when installing, cleaning or changing
spray tips or nozzles, and whenever you stop
spraying.

1 . Engage the safety latch.

2. Shut off the air to the motor.
3. Close the bleed-type master air valve
(required).
4. Disengage the safety latch.
5. Hold a metal part of the gun/dispensing valve
firmly t o the side of a grounded metal pail and
trigger the guddispensing valve to relieve
pressure.
6. Engage the safety latch.
7. Open the drain valve (required) and/or the
pump bleeder valve, having a container ready
to catch the drainage.
8. Leave the drain valve open until you are ready With the pump and lines primed, and with adequate air
to spray again. pressure and volume supplied, the pump will start and
stop as the spray gun/dispensing valve is opened and
If
you suspect that the spray tip/nozzle or hose is closed.
completely clogged, o r that pressure has n o t been
fully relieved after following the steps above, Use the air regulator to control the pump speed and the
VERY SLOWLY loosen the retaining nut or hose fluid pressure. Always use the lowest air pressure
end coupling and relieve the pressure gradually, necessary t o get the desired results. Higher pressures
then loosen completely. Now clear the tip/nozzle cause premature tiplnozzle and pump wear.
or hose obstruction.
WARNING
Fill the wet-cup (101) one-half full with Graco Throat
Seal Liquid ITSL). pressure t o the air motor. Higher air pressure will
cause the pump to exceed its maximum safe
Flush the Pump operating pressure as stated on your pump. Also
The pump is tested with No. 10 motor oil, which is left read the warning section, E Q U I P M E N T
in to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a com-
patible solvent before using the pump. Keep the wet-cup (101) one half'full with TSL. No
WARNING adjustment is neixssary t o the packing nut due t o the
packing design.
For your safety, read the warning section, FIRE
OR EXPLOSION HAZARD on page 5 before Never allow the pump t o run dry of the fluid being
flushing, and follow all the recommendations pumped. A dry pump will quickly accelerate to a high
speed, possibly damaging itself. A pump runaway valve,
which shuts off the air supply to the pump if the pump
Start a n d A d j u s t t h e P u m p accelerates beyond the preset speed, is available. See
Be sure the air regulator (H) is closed. Then open the ACCESSORIES on page 16. If your pump accelerates
bleed-type master air valve ( G ) . Ho1d.a metal part of the quickly, or is running too fast, stop it immediately and
gun firmly t o the side of a grounded metal pail and hold check the fluid supply. If the supply container is empty
the trigger open. Now slowly open the air regulator until and air has been pumped into the lines, refill the con-
the pump starts. See the Typical Installation. tainer and prime the pump and the lines with fluid, or
flush and leave it filled with a compatible solvent. Be sure
Cycle the pump slowly until all the air is pushed out and to eliminate all air from the fluid system.

i
the pump and hoses are fully primed. Release the gun

1
trigger and engage the safety latch. The pump will stall
against pressure when the trigger is released.
WARNING
To redice the risk of pinching or amputating your
fingers, keep them clear of the priming piston IN)
at all times. Never use your hand or fingers to
clear an obstruction from the intake valve.
If the pump fails t o prime properly, open the
bleeder valve (139) slightly. Use the bleeder hole
(P) as a priming valve until the fluid appears at the
hole. See Fig 2. Close the bleeder valve.
Shutdown a n d Care of the P u m p
For overnight shutdown, follow the Pressure Relief Pro-
cedure, above. Always stop the pump at the bottom of
the stroke to prevent the fluid from drying on the exposed
displacement rod and damaging the throat packings.
Always flush the pump before the fluid dries on the
displacement rod. Never leave water or water-based
fluid in the pump overnight. First, flush with water or a
compatible solvent, then with mineral spirits. Relieve
the pressure, but leave the mineral spirits in the pump t o
protect the parts from corrosion.

307-605 5
SERVICE
WARNING
To reduce the risk of serious bodily injury, including injection, splashing in the eyes, or injury from moving parts, al-
ways follow the Pressure Relief Procedure on page 5 when checking or servicing any part of the,spray/dispens-
ing system, when installing, cleaning or changing spray tipslnozzles, and whenever you stop spraylngldispensing.

TROUBLESHOOTING CHART
PROBLEM CAUSE SOLUTION

Pump fails to operate
Restricted line or inadequate air Clear: see TECHNICAL DATA on
supply pages 1 8 2 0
Insufficient air pressure, closed or Open, clear
clogged air valves, etc.
Obstructed fluid hose or Clear*
gunldispensing valve
Fluid dried on the displacement rod Clean; see SERVICE
Dirty or worn air motor parts Clean: servics (see 307-0491
Air motor icing Use desiccant air dryer 106-483.See
ACCESSORIES on page 16

Pump operates but:

-output low on both strokes
Restricted line or inadequate air Clear: see TECHNICAL DATA on
supply page 18-20
Insufficient air pressure, closed or Open, clear
clogged air valves, etc.
Obstructed fluid hose or Clear'
gunldispensing valve
Bleeder valve open Close
Air leaking into supply drum Check inductor or ram plate seal
Fluid too heavy for pump priming Use bleeder valve; see page 6: use
inductor or ram unit
Worn throat packings in displace- Clear; service
ment pump
Air motor icing Use desiccant air dryer 106-483. See
ACCESSORIES on page 16

-output low on downstroke
"output low on upstroke
Erratic or accelerated pump speed
Fluid too heavy for pump priming
Held open or warn priming piston
Air motor icing
Held open or worn piston valve or
packings
Air motor icing
Exhausted fluid supply
Fluid too heavy for pump priming
Held open or worn piston valve or
packings
Held open or worn priming piston
Worn throat packings in displace-
ment pump
Air motor icing
Use bleeder valve: see page 6: use
inductor on ram unit
Clear; service
Use desiccant air dryer 106-483. See
ACCESSORIES on page 16.
Clear; service
Use desiccant air dryer 106-483. See
ACCESSORIES on page 16.
Refill and prime
Use bleeder valve; see page 6; use
inductor or ram unit
Clear; service
Clear: service
Clear; service
Use desiccant air dryer 106-483. See
ACCESSORIES on page 16.

Check all possible causes and solutions before disassembling the pump.

*Follow the Pressure Relief Procedure on page 5 and disconnect the fluid line. If the pump starts again when the air is
turned on, the fluid hose, etc., is clogged.

6 307-605
 lashing in the eyes, or injury
, always follow the Pressure
on page 5 when checking or 9 7

(See Fig 3 unless otherwise noted)

1. Solvent flush the pump, if possible. Follow the
Pressure Relief Procedure on page 5.

2. Disconnect the hoses, remove the pump from its

mounting, and clamp it in a vise. Unscrew the
coupling nut 19) and the tie rod locknuts (3).
Remove the cotter pin (1). loosen the jam nut (5).
and unscrew the connecting rod (11) from the
displacement rod (108).Pull the motor away from
the displacement pump. -~
NOTE: If you are using a repair kit to service the
pump, use all the new parts even if the old
ones look good. The old parts will not seal
properly'with the new parts, and the pump
will leak. See pages 11-15 for the repair kit
for your pump.

3. Place the pump housing (109)in a padded jaw vise

with the outlet (107)against one jaw.

4. Remove the wet-cup (101).wet-cup packing nut

(136).and packing nut (140). Remove the packings
from the packing nut.

5. Push the displacement rod 1108)down so that the

priming piston (119)clears the intake cylinder (117).

6. Use two wrenches to oppositely turn and loosen

the hex nuts (120)on the piston rod (122).

7. Remove the valve plate (118).valve guide (121),

and the priming piston (1191.

8. Remove the intake cylinder

. .
(117).
9. Slide the valve packing housing (115)off the piston
rod (122),and remove the u-cup packing (123) from
the housing.

10. Holding onto the piston rod (122).pull the displace-

ment rod (108)through the pump housing (109).

11. Remove the cotter pin and unthread piston rod

(122)from the displacement rod (108).
m 1 2 1
12. Remove the piston valve (112).taking care not t o

9
drop the piston ball (132). 119
13. Remove all the packings, washers, and spacers
from the piston housing (110).

14. Inspect the outer surface of the displacement rod

(108)and the inner surface of the pump cylinder
(111) for scoring and wear. Replace these parts, if
necessary. If the rod is worn, the packings will not
seal properly and the pump will leak. If the cylinder is
worn, the pump will not stall against pressure.
Fig 3
15. Clean all the parts in a compatible solvent, inspect
them and replace them as necessary.
16. Place an O-ring (125)on the packing nut (140).
Screw the packing nut into the pump housing (109).
NOTE: Lubricate the parts with a lightweight oil
before assembling.
17. Place the packings, one at a time, into the packing
nut (140)in the following order: one back-up
washer (105).the u-cup packing 1106) with the lips
of the u-cup packing facing down in the packing
nut, and the other back-up washer (105).
18. Loosely install the wet-cup packing nut (136)and
the wet-cup into the pump housing 1109).
19. Install the packings on the piston in the following
order, (see Fig 4):one u-cup packing (127) with the
lips facing down;one back-up washer (130).the
seal spacer (137),the other back-up washer (130).
the other u-cup packing (127)with the lips facing
up, and the back-up washer (131).See Fig 4.
20. Install the piston ball (132) in the piston valve hous-
ing (1 10).Apply medium grade thread sealant tu the
threads of the piston valve (112).Screw the piston
valve into the piston valve housing, torquing t o
81-102 N.m (60-76ftrlb). Screw the piston rod (122)
into the piston valve, aligning the holes. Insert the
cotter pin (126).
-1 32
17131
Fig 4
21. Place the pump housing 1109)in the vise. Install a
new O-ring (125) in the pump housing. Lubricate
the pump cylinder (111) and slide it into the pump
housing. Install the other O-ring (125).
NOTE: In the 40:l ratio pumps, install the pump
cylinder so the tapered end faces the bottom
of the pump.
22.'Install the displacement rod assembly through the
bottom of the pump, guiding it carefully through
the throat packings.
8 307-1305
23. Install a new u-cup packing (123)in the valve pack-
ing housing (1 15)so the lips of the "u" face up. In-
stall the packing nut (114)and torque to 34-47 N.m
(25-35ft-lb). Slide the valve packing housing
assembly, nut first, onto the piston rod (122).
24. Place a new O-ring (124)around the intake cylinder
(1 17)and screw the cylinder into the pump housing
(log), torquing to 129-149 N.m 194-110 ft-lb).
25. Thread the nut (120)onto the bottom of the piston
rod. Install the valve plate (1181,valve guide (121).
priming piston (119).and the other nut (120).
26. Holding both nuts (120)with a wrench, torque the
bottom nut to 54-81 N.m (40-60 ft-lb).
27. Tighten the packing nut (140). Torque the wet-cup
nut (1361to 54-81 N.m (40-60 ft-lb).
28. Reconnect the displacement pump (14)to the air
motor (15).Refill the wet-cup (101).Reconnect the
ground wire to the air motor if it was disconnected
r-
during service.
Throat Packing Periodic Replacement
'CAUTION
When pumping abrasive fluid, periodic replace-
ment of the throat packings, in addition to the
regular pump packing replacement, is essential.
Abrasive fluids cause the throat packings to wear
more quickly, and costly damage to the displace-
ment rod may result from scoring.
Check the throat packings weekly until you deter-
mine how frequently you need to change the
packings to reduce displacement rod scoring.
Good packings should not have any cracks,
breaks or worn spots.
L 4
Order two washers (part no. 178-119)and one packing
(part no. 178-957).To change the throat packings:
1. Unscrew the couuling nut (9).Remove the cotter
pin (1). loosen thejamnut (5)and unscrew the con-
necting rod (11). See Fig 3.
2. Remove the wetcuu (101)and unscrew the packing
nut (140).Unthread the wetcup nut (136)from the
nut (140).See Fig 3.
3. Remove the packings and clean all parts. Grease
the new packing and washers. Install one new
washer (105), one new u-cup packing (106)with the
lips facing down, and one new washer (105)in the
nut (140).See Fig 3.
4. Screw the wetcup packing nut (136)into the wet-
cup (140)and torque to54-81 N.m (40-60ft-lb). Be
sure the O-ring (102)is in place in the wetcup nut
(136).then continue reassembling the pump. See
Fig 3.
i;:
 . .
. ....

PARTS DRAWINGS
AND
PARTS LISTS

. .

. . ..

307-605 9
Model 217-565 Model 217-564
2 5 1 BULLDOG PUMP 25:l BULLDOG PUMP
55 gal drum size 5 gal ram size

10 307-605
PARTS LIST
Model 217-565,Series A Displacement Pump 217-201,Series A
E
1 BULLDOG PUMP; 55 gal drum size Includes items 101 to 141
includes items 1-15, below.
REF PART DESCRIPTION QN
REF PART DESCRIPTION an NO. NO.
NO. NO.
101 178-098 WET-CUP 1
1 100-103
PIN, cotter 2 102 '+106-258 O-RING, Viton 1
9 NUT, lock; 5/8-11 with nylon insert
101-712 3 105 t"178-119 WASHER. back-uo: acetal
5 101-936
NUT, jam hex; 3/4-10 thread 1 homopolymer 2
106 t'*178-957 PACKING, u-cup: polyurethane 1
'

7 158-674
O-RING; Buna-N 1
8 168-211
NUT, connecting rod; 3/4-10 thread 1 107 178-080 ADAPTER, outlet;
9 168-210
NUT, shoulder; 1-1/4"-12 thread 1 M391mlx 1-1/4 nptlfl 1
10 168-824
ROD, tie; 441 mm (17.3757x5/8-11 108 178-151 ROD, displacement 1
thread 3 109 178-126 HOUSING, pump 1
11 168-823 ROD, connecting: 238 mm 19.375") 110 217-549 HOUSING, valve, piston 1
long 1 111 CYLINDER, pump 1
112 VALVE. piston 1
14 217-201 DISPLACEMENT PUMP; see
separate parts list 1 113 -
- .- -, rod
178-086 G:lllnF .-- 1
1
15 208-356 AIR MOTOR; see 307-049 for parts 1 114 178-124 NUT, packing
115 178-125 HOUSING, packing, valve 1
Model 217-564.Series A 117 217-547 CYLINOER. valve. intake 1
25:l BULLDOG PUMP: 5 gal ram size . 11%
119
178-162 PLATE, vaive
PISTO
PISTON,N, priming
' 1
1
Includes items 1-16, below. 120 106-257 NUT, machine, hex; M16 2
121 178-109 GUIDE, valve 1
REF PART DESCRIPTION QTV 122 178-089 1
NO. NO. 123 "178-159 PA%NG. p: polyurethane 1
124 "106-260 0 - R I G, PTFE 1
1 100-103 PIN, cotter 1 125 "106-259 O-RING: PTFE 3
3 101-712 NUT, lock; 5/8-11; with nylon insert 3 126 **loo-103 PIN, coner 1
5 101-936 NUT, jam hex; 3/4-10 thread 1 127 **178-168 PACKING, u-cup: polyurethane 2
9 161-544 NUT, shoulder; 1-1/4-12 thread 1 128 "107-083 O-RING; Viton 1
10 167-911 ROD, tie; 267 mm (10.5")x5/8-11 130 **178-117 WASHER, back-up; acetal
thread 3 homopolymer 2
14 217-201 DISPLACEMENT PUMP: see 131 178-163 WASHER, back-ur, 1
separate parts list 1 132 "106-269 BALL. piston 1
15 208-356 AIR MOTOR; see 307-049 for parts 1 134 178-081 PLATE, tie 1
16 166-548 ROD, connecting; 65 mm CC62'') 135 178-079 NUT, cylinder; MBO 1
long 1 136 178-149 NUT, packing, wet-cup 1
137 178-114 SPACER, seal 1
Optional U l t r a High Molecular Weight 139 206.256 BLEEDER VALVE ASSEMBLY;
Polyethylene (white) Packing Repair Kit 217-569 includes items 139a-139c 1
(Must be purchased separately) 139a 102-039 .PIN, spring 1
Consists of the following: 139b 165-702 .BODY. bleeder valve 1
139c 165-703 .PLUG, bleeder valve 1
Ref No. P a r t No. Qty. - 140 180-394 NUT, packing
141 *"172-477 TAG, instruction (not shown)
1
1
102 106-258 1 307 number in description refers ro separate instruction
105 178-119 2 manuals.
106 178-958 1
123 178-961 1 *Recommended "tool box" spare parts. Keep on hand
124 106-260 1 to reduce down time.
125 106-259 3
126 100-103 1 "*Supplied in repair kit 217-571.
127 178-959 2 ++*Extrawarning labels and tags are supplied at no charge.
128 107-083 1
130 178-117 2 tKeep extra on hand for periodic throat packing repair if
pumping abrasive fluid.
Standard Polyurethane'(yel1ow) Repair Kit 217-571
[Must be purchased separately) Order parts by name and series letter of the assembly for
Consists of the following: which you are ordering.

Ref No. Qty.

102 1
105 2
106 1
123 1
124 1
125 3
126 1
127 2
128 1
130 2

307-605 11
 PARTS DRAWING
Model 217-568 Model 217-567
4O :
lBULLDOG PUMP 4O:l BULLDOG PUMP
55 gal drum size 5 gal ram size

APPLY SEALANT
TO THREADS

LIPS OF U-CUP
PACKING FACE DOWN

TORQUE TO

1 i7-,

2 I
3447 N m
1 2 5 - 3 6 ft-lbl

PACKING FACE UP

1 4 0 6 0 ft-lbl
115

12 307-605
Model 217-568. Series A Displacement Pump 217-194, Series A
4
0l
:BULLDOG PUMP; 55 gal drum size Includes items 101 to 141
Includes items 1-15, below
REF PART DESCRIPTION QTY
REF PART DESCRIPTION QTY NO. NO.
NO. NO.
101 178-098 WET-CUP 1
1 100-103 PIN, cotter 2 102 **106-258 O-RING, Viton 1
3 101-712 NUT, lock: 5/8-11 with nylon insert 3 105 t**178-116 WASHER, back-up: acetal
5 101-936 NUT, jam hex: 3/4-10 thread 1 homooolvmer 2
7 158-674 O-RING: 8una-N 1 106 t**178-159 PACKING, u-cup: polyurethane 1
8 161-543 COUPLING, connecting rod 1 107 178-080 ADAPTER, outlet;
9 161-544 NUT, shoulder; 1-114"-12thread 1 M39(mlx 1-1/4 npt(fl 1
10 161-620 ROD, tie: 425 mm (16.757 x5/8-11 108 178-088 ROD, displacement 1
thread 3 109 178-126 HOUSING, pump 1
11 164-443 ROD, connecting: 238 mm 19.375") 110 217-550 HOUSING, valve, piston 1
long 1 111 178083 CYLINDER, pump 1
14 217-194 DISPLACEMENT PUMP: see 112 217-187 VALVE, piston 1
separate parts list 1 113 - .- _,rod
178.086 RUlDE~ .. - 1
15 208-356 AIR MOTOR: see 307-049 1 114 178-124 NUT, packing 1
115 178-125 HOUSING, packing, valve 1
Model 217-567. Series A 117 217-548 CYLINDER, valve, intake 1
4 O l
:BULLDOG PUMP; 5 gal. ram size 118 178-111 PLATE, valve 1
*
Includes items 1-16, below 119 178-091 PISTON. Drimina 1
120 106-257 NUT, machine, hex; M16 2
121 178-109 GUIDE. valve 1
REF PART DESCRIPTION QN 122 RO O , piston^ 1
NO. NO. 123 PACKING p: polyurethane 1
1 100-103 PIN^ cnner
124 "106-260 O-RING; PTFE 1
125 v06-259 O-RING: PTFE 3
126 *'100-103 PIN, cotter 1
127 *"178-146 PACKING, u-cup; polyurethane 2
4 NUT, shoulder; 1-1/4-12 thr 1m '"107-083 O-RING: Viton 1
1 ROO, tie: 267 mm (10.5") x 130 "178-118 WASHER, back-up: acetal
thread 3 homopolymer 2
14 217-194 DlSPLACEMENT PUMP; see 131 178-107 WASHER, back-up 1
separate parts list 1 132 '101-190 BALL, piston 1
15 208-356 AIR MOTOR; see 307-049 for parts 1 134 178081 PLATE, tie 1
16 166-548 ROD, connecting: 65 mm (2.562") 135 178-079 NUT, cylinder; M80 1
long 1 136 178-097 NUT, packing, wet-cup 1
137 178-115 SPACER, seal 1
Optional Ultra High Molecular Weight 139 206-256 BLEEDER VALVE ASSEMBLY;
Polyethylene ( w h i t e l Packing Repair Kit 217-570 includes items 139a-139c 1
(Must be purchased separately) 1- 102439 .PIN, spring 1
Consists of the following: 139b 165-702 .BODY. bleeder valve 1
139c 165-703 .PLUG, bleeder valve 1
Ref No. Part No. Qty. 140 180-394 NUT, packing 1
141 "*172477 TAG, instruction (not shown) 1
102 106-258 1 307 numbers in descriptions refer to separate instruction
105 .. 178-116 2 manuals.
106 178-960 1
123 178-961 1 'Recommended 'taol box" spare parts. Keep on hand
124 106-260 1 to reduce down time.
125 106-259 3
126 100-103 1 *'Supplied in repair kit 217-572.
127 178-962 2
128 107-083 1 "*Extra warning labels and tags are supplied at no charge.
130 178-118 2
tKeep extra on hand for periodic throat packing repair if
pumping abrasive fluid.
Standard Polyurethane (yellow) Repair Kit 217-572
(Must be purchased separately) Order parts b y name and series letter of the assembly for
Consists of the following: which you are ordering.

REF NO. QTY

102 1
105 2
106
~. 1
123 1
124 1
125 3
126 1
127 2
128 1
130 2
!

307-605 13
PARTS DRAWING'
Model 217-566
5 . 1 KING
55 gal drum size

. . . .
. . ...;....
APPLY SEALANT
TO THREADS

PACKING FACE DOWN

. . . . ,..':. .. ...
. . .

.........
......
........
. ,. :..: . .,:
. . .

........
......

"125- I' U
120

113- . :

TORQUE TO
24-47 N.rn
(25-35ft-lbl

"123
LIPS OF U-CUP
PACKING FACE UP
54-81 N.rn
1 4 0 6 0 ft-lbl
115
 Model 217-566, Series A Displacement Pump 217-201. Series A
W.1 KING PUMP; 55 gal drum size Includes items 101 to 141
Includes items 1-15
REF PART DESCRIPTION QTY
REF PART DESCRIPTION QTY NO. NO.
NO. NO.
101 178-098 WET-CUP 1
1 100-103 PIN, cotter 2 102 "106-258 O-RING, Viton 1
3 101-712 NUT, lock; 5/8-11 with nylon insert 3 105 t**178-119 WASHER, back-up; acetal
5 101436 NUT, jam hex; 3/4-10 thread 1 homopolymer 2 ,,
.. . ..: ..
7 158-674 O-RING: Buna-N 1 106 t"*178-957 PACKING, u-cup; polyurethane 1 . ,. .
8 168-211 NUT, connecting rod; 3/4-10 thread i 107 178080 ADAPTER, outlet;
9 168.210 NUT, shoulder; 1-1/4"-12 thread 1 M39(ml x 1-114 nptlf) 1
10 168-254 ROD, tie; 433 mm 117.062"lx5/8-11 108 178-151 ROD, displacement 1
thread 3 109 178-126 HOUSING, pump 1
11 168253 ROD, connectina: -. 236 mm 19.312") 110 217-519 HOUSING, valve, piston 1
long 1 111 178-154 CYLINDER, pump 1
14 217-201 DISPLACEMENT PUMP; see 112 217-200 VALVE, piston 1
separate parts list 1 113 178-086 GUIDE, rod 1
15 207-647 AIR MOTOR; see 306-968 for parts 1 114 178-124 NUT, packing 1
115 178-125 HOUSING, packing, valve 1
117 217-547 CYLINDER, valve, intake 1
. ...
.. ... ..... ...
118 178-162 PLATE, valve 1 .' , . :
. .,.,
119 178-090 PISTON, priming 1 . .
120 106-257 NUT, machine, hex; M16 2
121 178.109
." GUIDF .-. .-
- - .- -, valve 1
Optional Ultra High Molecular Weight 122 178-089 ROD, piston 1
Polyethylene (white) Packing Repair Kit 217-569 123 '"178-158 PACKING p; polyurethane 1
(Must be purchased separately) 124 Y06-260 O-RING; PTFE 1
Consists of. the following: 125 Y06-259 O-RING: PTFE 3
126 Y 0 0 - 1 0 3 PIN, coner 1
REF PART QTY 127 Y78-168 PACKING, u-cup; polvurethane 2
NO. NO. 128 *'107-083 O-RING; Viton 1
130 Y78-117 WASHER, back-up; acetal
homopolymer 2
131 178-163 WASHER, back-up 1 . .
132 *106-269 BALL, piston .... .~.
.. .. . .
1 :

134 178-081 PLATE, tie 1

135 178-079 NUT, cylinder; M80 1
136 178-149 NUT, packing, wet-cup 1
137 178-114 SPACER, seal 1
139 206-256 BLEEDER VALVE ASSEMBLY;
includes items 139a-139c 1
15% 102-039 .PIN, spring 1
139b 165-702 BODY, bleeder valve 1
139C 165-703 .PLUG, bleeder valve 1
140 180-394 NUT, packing 1
141 *"172-477 TAG, instruction (not shown) 1
307 numbers in descriptions refer to separate instruction
menuals. . .. .
Standard Polyurethane lyellow) Packing Repair
:

Kit 217-571 "Recommended "tool box" spare parts. Keep on hand

(Must be purchased separately) to reduce down time.
Consists of the following:
'*Supplied in repair kit 217-571.
REF NO. QTY
102 1 '*'Extra warning labels and tags are supplied at no charge.
105 2
106 1 tKeep extra on hand for periodic throat packing repair if
pumping abrasive fluid.
123 1 . .
124 1 Order Parts by name and series letter of the assembly for . :. .,..:
,. .
125 3 which you are ordering.
126 1
127 2
128 1
130 2

307-605, 15
AIR PRESSURE REGULATOR KIT 205-712 TWO-POST 19 LITER (5 gallon) R A M 520-075
14 bar 1200 psil MAXIMUM WORKING PRESSURE For extruding highly viscous fluids from open 19 liter
Includes bleed-type master air valve 15 gallon) drums.
200 LITER (55 gallon) R A M 207-279
For extruding highly viscous fluids from open 200 liter
155 gallon) drums.

SWIVEL AIR

AIR LINE OILER 214849

17.5 bar (250psil MAXIMUM WORKING PRESSURE
314 npt inlet and outlet SINGLE POST 19 LITER (5 gallon) R A M 206-450
hiahlv viscous fluids from 19 liter I
For extruding highly 5
(5
gallon) pails.

AIR LINE FILTER 106-150

17.5 bar 1250 OSil MAXIMUM WORKING PRESSURE
314 npt inlet and outlet
A

FLUID DRAIN VALVE 210-658

350 bar 15ooo psi) MAXIMUM WORKING PRESSURE
318 npt(f) mbe: Viton seals
AIR MOTOR SILENCER
208804 To reduce the noise of the King" pump.
Install on a barrel ram.
214766 To reduce the noise of the Bulldog" pump,

16 307-605
ACCESSORIES (Continued)
GROUNDING CLAMP 103-538
1 BLEED-TYPE MASTER AIR VALVE 107-141
21 bar 1300psi) MAXIMUM WORKING PRESSURE
GROUND WIRE 208-950 314 n p t h x f ) inlet and outlet
7.6 m (25 f t ) long, 1.5 mm2 (12 gau Relieves air trapped in the air line between the pump
air inlet and this valve when closed.

GRACO THROAT SEAL LIQUID

PUMP RUNAWAY VALVE 215-362 Non-evaporating liquid for wet cup
12 bar I180 psi) MAXIMUM WORKING PRESSURE 206-995 0.95 liter (1 quart)
Shuts off air supply to the pump if the pump ac- 206-996 3.8 liter (1 gallon)
celerates beyond the pre-adjusted setting due to an
empty supply container, interrupted fluid supply to GROUNDED NYLON FLUID HOSE
the pump, or excessive cavitation. 314 npt(f). 3RWpsi I210 barl MAXIMUM WORKING PRESSURE
Part NO.^ ID I length IThd. Size 1
1/4 npsmlfl swivel

GROUNDED BUNA-N FLUID HOSE GROUNDED BUNA-N FLUID HOSE

5ow psi 1345 bad MAXIMUM WORKING PRESSURE 3560 psi 1240 bar) MAXIMUM WORKING PRESSURE

I I Part II I

I
Part No. ID length Thd. Sizs ~0.1 ID -
length IThd. Slze

I I 1 I I
I I
215-445 112" 112.7 mml 5 ft 11.5 rnl 1/2 nptlmbel 1/2" 112.7 mml 15ft 14.6 ml
215-441 1/2" 112.7 mml 10 ft 13.1 ml 1/2 nptlmbel 1/2" 112.7 mm) 25 f t 17.6 ml
215-443 1/2" 112.7 mm) 25 ft 17.6 ml 112 n p t h b e l 1/2" 112.7 mml 50 ft 115.2 ml
215-444 112" 112.7 mml 50 f t 115.2 ml 1/2 nptlmbel
I I I I I
GROUNDED BUNA-N AIR SUPPLY HOSE
GROUNDED NEOPRENE FLUID HOSE 175psi 112 barl MAXIMUM WORKING PRESSURE
5RW psi 1345 bad MAXIMUM WORKING PRESSURE
- ~~~

Part No. ID length Thd. Size

215-241 3/4" (19.1 mml 6 ft 11.8 ml 3/4 nptlmbel
215-238 3 / 4 119.1 mml 10 ft 13.1 ml 3/4 nptlmbel
215-239 3/4" 119.1 mm) 15 fl 17.6 ml 3/4 npt1mbel
215-240 3/4" 119.1 mml 25 h 17.6 m) 3/4 nptlmbel
.
RISER TUBE KIT 218-349
To adapt pump outlet to air motor base.

ELBOW 178160
1-1/4" npt(ml x 1" npt(f)

307-605 17
 TECHNICAL DATA
E 1 Ratio Bulldog P u m p
Maximum working pressure : 175 bar (2500psi1
Air operating range : 0.7-7 bar (10-100 psi)
Pump cycles per 3.8 liters (per 1 gallon) : 16
Maximum recommended pump speed for continuous
operation : 30 cycles per minute
Maximum recommended pump speed for intermittent
operation : 60 cycles per minute
Air inlet size : 3/4 npsm(f)
Fluid outlet size : 1-114 npt(f)
Wetted parts : Carbon Steel Zinc-plated, Nitralloy Steel, Polyurethane,
Acetal Homopolymer, PTFE Viton

PUMP PERFORMANCE CHART

25lRATIO BULLDOG" P U M P
:

AIR CONSUMPTION-Red Curves OUTLET PRESSURE-Black Curves

TEST FLUID: No. 10 Motor Oil KEY:

BAR PSI CFM

To find Outlet Pressure (barlpsi) at a specfic delivery
Iliterlgpmllminl and operating air pressure (barlpsi):
1. Locate desired delivery along bottom of chart.
2. Read vertical line up to intersection with selected fluid
outlet pressure curve. Curve slopes from left to right.
Follow left to scale and read outlet pressure.
18 307-605
To find Pump Air Consumption (m3/CFMllmin) specific
delivery ~literlgpmllminland operating air pressure Ibarlpsil:
1. Locate desired delivery along bottom of chart.
2. Read vertical line up to intersection with selected air con-
sumption curve. Curve slopes from right to left. Follow
right to scale and read air consumptionm l e f t to right.
Follow left to scale and read outlet pressure.
 TECHNICAL DATA
40:l Ratio Bulldog Pump
Maximum working pressure : 280 bar (4000 psi)
Air operating range : 0.7-7 bar (10-100 psil
Pump cycles per 3.8 liters (per 1 gallon) : 28
Maximum recommended pump speed for continuous'
operation : 30 cycles per minute
Maximum recommended pump speed for intermittent
operation : 60 cycles per minute
Air inlet size : 3/4 npsm(f)
Fluid outlet size : 1-1/4 npt(f)
Wetted parts : Carbon Steel Zinc-plate, Nitralloy Steel, Polyurethane,
Acetal Homopolymer, PTFE Viton

PUMP PERFORMANCE CHART

4O:l RATIO BULLDOG@PUMP

-- - ....... -
AIR CONSUMPTION-Red Curves OUTLET PRESSURE-Biack Curves
TEST FLUID: No, 10 Motor Oil
*.
KEY: 2.8 bar-.
I 4 0 psil
4.9 bar
-170 psil
7 bar-
I100 psi)--.--..

GPM
1 1 1 1 1 1 1 1 1 1 1 , , , , 1 , , , ~

0 5 10 15 Ilrnin
PUMP DELIVERY

To find Outlet Pressure (barfpsi) at a specfic delivery
Iliterlgpmllmin) and operating air pressure (barfpsi):
1. Locate desired delivery along bottom of chart.
2. Read vertical line up to intersection with selected fluid
Outlet pressure curve. Curve slopes from left to right.
Follow left to scale and read outlet pressure.
!
To find Pump Air Consumption (m3lCFMllmin) specific
delivery Iliterlgpmllmin) and operating air pressure Ibarlpsi):
1. Locate desired delivery along bonom of chart.
2. Read vertical iine up to intersection with selected air con-
sumption- curve. Curve slopes from right to left. Follow
right to scale and read air consumptionm left to right.
Follow left to scale and read outlet pressure.

307-605 19
 TECHNICAL DATA
55:
lRatio King Pump

Maximum working pressure : 385 bar (5500psi)

Air operating range : 0.7-7bar (10 -100 psi)
Pump cycles per 3.8 liters (per 1 gallon) : 16
Maximum recommended pump speed for continuous
operation : 30 cycles per minute
Maximum recommended pump speed for intermittent
operation : 60 cycles per minute
Air inlet size .: 3/4 npsmlf)
Fluid outlet size : 1-1/4 npt(f)
Wetted parts : Carbon Steel Zinc-plate alloy Steel, Polyurethane,
Acetal Homopolymer, PTFE Viton

PUMP PERFORMANCE CHART

55:l RATIO KING PUMP

-- - .-.---. -
AIR CONSUMPTION--Red Curves OUTLET PRESSURE-Biack Curves
TEST FLUID: No. 10 Motor Oil KEY: 2.8 bar-
(40 psi) -
4.9 bar
170 psil --.-..-
6 bar-
(90psil
BAR PSI CFM m3/m1n

To find Outlet Pressure Ibarlpsil at a specfic delivery
Iliter/gpm//min~and operating air pressure (barlpsil:
1. Locate desired delivery along bottom of chart.
2. Read vertical line up to intersection with selected fluid
outlet pressure curve. Curve slopes from left to right.
Follow left to scale and read outlet pressure.
To find Pump Air Consumption (m3/CFMllmin) specific
delivery Iliterlgpmllminl and operating air pressure (barlpsil:
1. Locate desired delivery along bottom of chart.
2. Read vertical line up to intersection with selected air con-
sumption curve. Curve slopes from right to left. Follow
right to scale and read air consumptionm left to right.
Follow left to scale and read outlet pressure.

20 307-605
DIMENSIONAL DRAWING
44.5 m I1.m"l HEX
Pump

i
NO. A B C D
217.564 1197 mm 6!3 mm 235 mm 68.2 mrn
(47" I (25.751 19.25") 12.69")

T o bottom of pump stroke: priming piston protruding

about 16 rnm 12.0'7

MOUNTING HOLE LAYOUT

d AIR MOTOR BASE

e U S E G A S K E T 1 6 1 - 8 0 6
/
four0.437"111.1 m m l dia holss
on 10.5 (267 m m l bolt circle

THE GRACO WARRANTY AND DISCLAIMERS

WARRANTY
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship Ion the date of sale
by an authorized Graco distributor to the original purchaser for usel. As purchaser's sole remedy for breach of this warranty. Graco will, for a
period of twelva months from the date of sale, repair or replace any paR of the equipment proven defective. This warranty applies only when the
equipment is installed, operated and maintained in accordance with Graco's written recommendations.

This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication,
abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor
shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equip-
ment o r materials not supplied by Graco. or the improper design, manufacture, instailation, operation or maintenance of structures, ac-
cessones, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective for examination by Graco to verify the claimed
defect. If.the claimed defect is verified, Graco will repair or replace free of charge any defective parts, The equipment will be returned to the
original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made a t a reasonable charge, which charges may include the the costs of parts, labor and transportation.
DISCLAIMERS AND LIMITATIONS
THE TERMS OF THIS WARRANTY CONSTITUTE PURCHASER'S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER
WARRANTIES (EXPRESS OR IMPLIED). INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PAR-
TICULAR PURPOSE, ANY OF ANY NON-CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES. BASED ON NEGLIGENCE OR
STRICT LIABILITY. EVERY FORM OF LlABiLlTY FOR DIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXP.RESSLY EX-
CLUDED AND DENIED. IN NO CASE SHALL GRACO'S LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR
BREACH OF WARRANTY MUST BE BROUGHT WITHIN T W O (2) YEARS OF THE DATE OF SALE,
EQUIPMENT NOT COVERED BY GRACO WARRANTY
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY'AND FITNESS FOR A PAR-
TICULAR PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFAC-
TURED BY GRACO. These items sold. but not manufactured bv Graco lsuch as electric motor. switchss~hoss .", etc.1~are sublsct to the w m m -
ty, ifany, Of thair manufacturer. Graco will provide purchaser kith reaknable assistance in making any claim for breach of these warranties.
~~ ~ ~~~ ~

Factory Branthes:Atlenta. Dallas. Detroit, Los Angeles. West Caldwell 1N.J.I

Subsidiary and Affiliate Companies:Csnada: England: Switzerland: France; Germany; Hong Kong; Japan
GRACO INC. P. 0. Box 1441 MINNEAPOLIS, MN 55440'1444
PRINTED IN U.S.A. 307-605 2-85