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Feature Report

Pump Sizing and


Selection Made Easy
Viscosity, power consumption, commercial availability and lifecyle cost analysis are all important
considerations in pump sizing. An automated spreadsheet method helps engineers take those
factors into account in centrifugal pump selection

M
Joseph any aspiring chemical engineers Suction side Discharge side
Sarver, Blake enter industry after university
Finkenauer and study without sufficient practical PD
Y.A. Liu knowledge about how to prop-
Ps
Virginia Polytechnic erly size pumps. A number of recent articles
Institute and State provide useful guidelines for sizing and se-
University lecting pumps, but these articles focus on D
S
certain specific aspects of proper pump siz-
ing, while leaving out others [1–4]. Chemical
IN BRIEF engineering literature does not fully cover
PUMP SIZING OVERVIEW other essential aspects of pump sizing and
selection — including the viscosity correc-
CALCULATING FRICTION tion, power consumption, commercial avail-
LOSSES Vs, hs,h, hs Vd, Hd,f, hd
ability and lifecycle cost analysis.
NET POSITIVE SUCTION In industrial operations, pumping alone FIGURE 1. The following components are needed to calculate
HEAD can account for between 25 and 50% of the total dynamic head: suction and discharge elevation; fluid ve-
locity; friction loss and dynamic head; and tank pressure
VISCOSITY AND PUMP
total energy usage of the process, depend-
SIZING ing on the application [5]. The initial purchase Pump sizing overview
price of a pump is only a small fraction of The concept of a pumping system is rather
PUMP CURVES the total lifecycle cost. There are situations simple. The suction side refers to everything
CALCULATING POWER in which purchasing a less expensive pump before the pump, while the discharge side
AND EFFICIENCY actually leads to greater energy-usage costs. refers to everything after the pump. Figure
This results in a higher lifecycle cost (see Ex- 1 illustrates a simplified pumping system. A
SUCTION SPECIFIC
SPEED
ample 1, p. 36). key parameter in characterizing a pump is
Without a proper understanding of the the total dynamic head (TDH), which is the
AUTOMATED EXCEL pump selection process, engineers can- difference between the dynamic pressure
SPREADSHEET not effectively make both economic and of the discharge side and the suction side.
practical decisions. This article aims to fill The dynamic pressure represents the energy
in some of the gaps in understanding and required to do the following: (1) to raise the
provide a straightforward method for pump liquid level from the suction tank to the dis-
sizing and selection. Along with this article, charge tank; (2) to provide liquid velocity in-
we have created a useful Microsoft Excel side both suction and discharge piping; (3)
spreadsheet to assist with centrifugal pump to overcome frictional losses in both suction
sizing. The automated Excel spreadsheet and discharge piping; and (4) to pump the
assists in calculating the key parameters for liquid against the pressure difference be-
pump sizing and selection. Since the major- tween the suction and discharge tanks.
ity of the pumps used in the chemical pro- Six steps to pump sizing. In order to size a
cess industries (CPI) are centrifugal pumps, pump, engineers need to estimate the tem-
this article focuses on that equipment cat- perature, density, viscosity and vapor pres-
egory, rather than the other general classes sure of the fluid being pumped. Pump sizing
of pumps, such as rotary and positive dis- can be accomplished in six steps, as follows:
placement pumps. 1. Find the total dynamic head, which is a
34 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018
A G C B D E cial pump is readily available (see
ft gal/min
700 10,000 CS CHP section on suction-specific speed
Co 10,000 1.80
1.00 later in this article)
1.50
5,000 4,000 5. Check for potentially suitable
400 CH
0 2,000 1.40 pumps using a composite per-
1,000 formance curve and an individual
2,000 1.30
200 0.95 pump performance curve
F 400
1,000
6. Compare the energy consumption
200
1.20
and lifecycle cost of operating the
0.90 100
100 0.05
selected pumps
500
40 1.15
20 Calculating friction losses
0.80 200 10 1.10 Pumps must overcome the frictional
0.10
40 6 losses of the fluid in order for the
0.70 100 1.05 fluid to flow in the suction and dis-
0.15 charge lines. These frictional losses
0.60
20 0.18 50 depend on pipe roughness, valves,
15 30
fittings, pipe contractions, enlarge-
1.00
ments, pipe length, flowrate and liq-
FIGURE 2. Shown here is a viscosity correction chart. The red dashed line corresponds to Example 2 on
p. 40
uid viscosity.
To calculate the frictional head
function of the four key compo- viscosity of other process fluids losses, in feet of liquid being
nents of a pumping system, such can differ dramatically pumped, on the suction (hs,f) and
as the one shown in Figure 1 3. Calculate the net positive suction discharge (hd,f) side of the pump,
2. Correct for the viscosity of the head (NPSH) to select a pump that Equation (1) can be used. The same
fluid being pumped, since pump will not undergo cavitation equation can be applied to calculate
charts and data are given for 4. Check the value of suction-spe- the frictional losses of the discharge
water with a viscosity of 1 cP. The cific speed to see if a commer- side, but with the appropriate values

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EXAMPLE 1. PUMP SIZING AND SELECTION

T
he following is a pump sizing problem to illustrate the calculations in this article. You are told to purchase a pump for your manufacturing
facility that will carry water to the top of a tower at your facility. The pump is a centrifugal pump that will need to pump 800 gal/min when
in normal operation. Assume BHP is 32 and 16 horsepower for the 3,500-rpm and 2,850-rpm pumps, respectively, for all pump choices
in the composite curve. The pump operates for 8,000 h/yr. Assume all of the pumps are viable for your required flowrate. The suction-side pipe
and discharge-side pipe diameters are 4 and 3 in., respectively. The suction tank elevation (S) is 12 ft, and the discharge tank elevation (D) is
150 ft. Pressure on the suction side is atmospheric pressure (1 atm = 14.696 psi) and the pressure on the discharge side is 1.1 atm. Assume
that both hd,f and hs,f are roughly 10 ft.
Based on a five-year life, the objective of the problem is to calculate the lifecycle cost to operate each pump (that is, the costs of installa-
tion, maintenance and electricity, which is $0.18/kW), and to choose the pump with the lowest lifecycle cost (depreciation is assumed to be
negligible for this example). The pump curves in Figure 3 illustrate the following pump options to choose.

Option 1: 4 X 3 – 13 3,500 rpm Option 3: 4 X 3 – 10 3,500 rpm


Installed cost of pump and motor: $20,000 for 3,500 rpm Installed cost of pump and motor: $10,000 for 3,500 rpm
Maintenance cost: 10% of installed cost per year Maintenance cost: 10% of installed cost per year
Motor efficiency: 65% (assumed) Motor efficiency: 65% (assumed)

Option 2: 4 X 3 – 13 2,850 rpm Option 4: 4 X 3 – 10 2,850 rpm


Installed cost of pump and motor: $40,000 for 2,850 rpm Installed cost of pump and motor: $20,000 for 2,850 rpm
Maintenance cost: 8% of installed cost per year Maintenance Cost: 8% of installed cost per year
Motor efficiency: 80% (assumed) Motor Efficiency: 80% (assumed)

Solution:
Convert volumetric flow to velocity:

Continued on page 37

correlating to the discharge side of inches, v is the average fluid veloc- the frictional losses due to valves, fit-
the pump. ity in ft/s, g is the acceleration due tings, pipe contractions and enlarge-
to gravity in ft/s2, ni is the i-th valve, ments. We have provided the values
fitting, pipe contraction and enlarge- for the typical resistance coefficients
ment and so on, and ki is the resis- and pipe surface roughness from
(1) tance coefficient. the chemical engineering literature in
The first term in Equation (1) rep- the Excel spreadsheet discussed in
In the equation, fD is the Darcy resents the frictional losses from the this article.
friction factor, L is the pipe length in fluid flowing through a straight piece A control valve follows the widely
feet, I.D. is the inner pipe diameter in of pipe. The second term represents accepted heuristic of having a fric-
36 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018
PUMP SIZING AND SELECTION EXAMPLE 1 (CONTINUED)
From looking at the TDH and Figure 3, the choice is between Option 1 and Option 2. Notice that most of the TDH comes from the signifi-
cant elevation difference between the suction and discharge side. Now that two pumps are feasible from the perspective of TDH require-
ments, you can compare the economics. At first glance, it is tempting to choose Option 1, since the initial investment is significantly lower.
Although Option 2 has a higher initial cost, the lifetime cost over five years is dramatically lower. The problem shows that, in selecting a
pump, the costs associated with power consumption and maintenance are critical pieces of information for making an informed decision.

Year Option 1 Option 2


Cost Purchasing Maintenance Electricity Purchasing Maintenance Electricity
0 20,000 40,000
1 2,000 52,862 3,200 21,476
2 2,000 52,862 3,200 21,476
3 2,000 52,862 3,200 21,476
4 2,000 52,862 3,200 21,476
5 2,000 52,862 3,200 21,476
Total cost $294,310 Total cost $163,380

tion head loss of 25% of the total less ratio of surface roughness to
calculated friction head loss on the pipe inner diameter. The equation for (6)
suction or discharge line where the the Reynolds number of a circular
valve is located [4]. An illustration of pipe appears in Equation 3. (7)
this solution can be observed in Ex- The total dynamic head depends
ample 2 on page 40. We also imple- (3) on the elevation difference between
ment the same heuristic within the the discharge tank and suction tank
Excel spreadsheet. In the equation, µ is the fluid vis- (Figure 1). In Equations (5) and (6),
The Darcy friction factor fD can cosity,  is the fluid density, D is the P is the pressure of the suction or
be calculated using the Churchill pipe inner diameter, and v is the av- discharge side converted to units of
equation, Equation (2), which is ap- erage fluid velocity. length using the specific gravity of
plicable for all values of Reynolds A useful heuristic is to add a 15% the fluid as in Equation (7). The TDH
number (Re). safety factor to reduce the chance of represents the difference between
underestimating the calculated fric- Equations (5) and (6), in which users
tional head losses. Sample calcula- actually add together the velocity
tions using these equations appear in head and the frictional head loss
the examples within this article. for both the suction and discharge
sides of the pump.
Calculating total dynamic head
To find the total dynamic head, the Net positive suction head
difference between the discharge ve- NPSH is used in the determination
locity head (hD) and the suction veloc- of whether the liquid on the suction
ity head (hs) needs to be calculated. side of the selected pump will vapor-
ize at the pumping temperature, thus
(2) (4) causing cavitation and rendering the
pump inoperable. NPSH varies with
In the equation, Re is the Reynolds (5) impeller speed and flowrate.
number and /D is the dimension-

CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018 37


Capacity — 2,850 rpm (50Hz)
Viscosity and pump sizing
Viscosity correction is often over-
looked in pump sizing by new en-
gineers. As stated previously, all
pump curves are drawn for water
Total head — 3,500 rpm (60Hz)

Total head — 2,850 rpm (50Hz)


with a viscosity of 1 cP. Therefore,
we need to pay attention to viscosity
corrections to pump performance.
The Durion Co. Inc., now a part of
Flowserve Corp. (Irving, Tex.; www.
flowserve.com), has released a sim-
ple graphical approach. Head and
capacity are not noticeably changed
by viscosity below 4.3 cP at pump-
ing temperature. Pump efficiency is
reduced when handling liquids with
Capacity — 3,500 rpm (60Hz)
viscosity over 4.3 cP at pumping
FIGURE 3. These pump composite curves show the options for Examples 1 and 2
temperature. Using a fluid with a
Based on Equation (8), there are higher or lower viscosity compared
several ways to increase the NPSHa to water changes the dynamics of
to make a pumping system feasible. the centrifugal pump. Power con-
They include the following: sumption increases rapidly with a
(8) 1. Raise the liquid level in the suction viscosity increase because of re-
tank (increasing the S term) duced efficiency. In order to select
To prevent cavitation in a pumping 2. Lowering the pump location (in- a pump from standard performance
system, NPSHa should be at least creasing the S term) curves, it is necessary to apply cor-
3 ft above the required NPSH value 3. Reducing the frictional loss on the rection factors to determine the
(denoted by NPSHr) read from the suction side (by reducing suction equivalent pumping rate and total
pump curve for the given TDH and side velocity or pipe length) dynamic head for water before read-
pumping rate. 4. Pressurizing the suction tank (in- ing the pump curves.
crease Ps) The graphical approach utilizes
(9) 5. Lower vapor pressure by reducing straight lines to determine simple
pumping temperature (reduce Pvp) correction factors for the horse-
power, capacity and total dynamic
4 x 3 - 8G A70 3,600 rpm Curve: G-3609
head. First, convert the viscosity
units to centistokes (CS) by divid-
300 ing the centipoise (cP) value by the
specific gravity. Referring to Figure 2,
start by drawing a straight line from
250
the calculated total dynamic head
(A) to the flowrate (B). Then, draw a
200
straight line from the intersection on
line C through the known viscosity in
centistokes (D) until reaching line E.
Head, ft

150 From line E, one can read the cor-


rection factor for break horsepower
(Chp). From the intersection on line E,
100 draw a line through point F to line G,
where the correction factors for flow-
rate (CQ) and total dynamic head (CH)
50 can be read. We have automated this
process in the Excel spreadsheet.
After obtaining the correction fac-
0 100 200 300 400 500 600 700 800 900 tors, Equations (9), (10) and (11)
25
can be used to correct brake horse-
NPSHr, ft

power (BHP) capacity and total dy-


namic head (TDH). Specifically, input
0
100 200 300 400 500 600 700 800 900 the values for the viscous liquid, use
U.S. gal/min
the correction factors read from the
FIGURE 4. This individual pump performance illustrates Example 2, p. 40 chart, and calculate the equivalent
38 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018
FIGURE 5. This shows the home screen of the automated Excel spreadsheet. It can be downloaded at this URL: http://design.che.vt.edu/

water values (especially TDHwater Pump curves


and Qwater) for use in reading pump (9) Figure 3 shows a pump compos-
curves. In Equation (10), assume ite curve from Griswold Pump
that the water capacity is at the best Co. (Grand Terrace, Calif.; www.
efficiency point. (10) psgdover.com/griswold). Use the
pump composite curves to select
(11) an appropriate pump for the vis-

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CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018 39


PUMP SELECTION, EXAMPLE 2

A
n additional pump selection problem is shown Example 2. For this example, consider a discharge line that is 50 ft schedule 40, 4-in.
diameter, with two gate valves, 12 elbows, 1 expander (2–4 in.), a control valve, and a branched tee. The velocity is 12.84 ft/s, Reynolds
number is 1,601, and the Darcy friction factor is 0.119. The elevation difference on the discharge side is 17 ft, the total dynamic suction
head is 50 ft, and the pressure on the discharge side is 14.696 psi. The objectives in this example are to accomplish the following: 1) Calculate
the discharge frictional head loss and total dynamic head; 2) Correct for viscosity of the fluid, which is 300 cP at 125°C; and 3) select an ap-
propriate pump from Figure 3; and 4) Ensure that cavitation is not an issue with the selected pump given the vapor pressure is 13.93 mm Hg
and specific gravity is 1.20.
Solution: For choosing the appropriate pump, see Figures 3 and 4. Notice on the pump composite curve, the 4 x 3 – 10 section is very
close to the 4 x 3-8G. Both pumps should be analyzed by performing a lifecycle cost analysis using the pump efficiencies from the individual
pump performance curves.

Our NPSHa is much greater than the NPSHr and thus should avoid cavitation under normal operating conditions.

cosity-corrected TDH and pumping would need to move vertically up on read the BHP accurately; so instead,
capacity. The y-axis of the graph is the composite curve and choose a we recommend calculating the BHP
the equivalent water TDH. The x-axis pump with a larger impeller size (4 × manually using the pump efficiency
of the graph is the equivalent water 3 – 10 versus 4 × 3 – 8G). It is very according to Equation (12) below.
volumetric flowrate. Figure 3 has important to always compare the
multiple shaded sections, with each lifecycle cost for the different pumps Power and efficiency
corresponding to a different-sized (see Example 1 on p. 36). Brake horsepower (BHP) is the ac-
pump. In the individual sections, the After looking at the pump com- tual horsepower delivered to the
pumps are specified by the suction posite curve and selecting poten- pump shaft. To find the BHP for a
pipe diameter, discharge pipe diam- tial pumps, the next step is to look viscous liquid (BHPvis), use Equa-
eter, and impeller size (4 × 3 – 8G at the individual pump performance tion (9), after calculating the break
for our selected pump in Example 2). curves to obtain the pump efficiency, horsepower for the equivalent water
Remember that the larger pipe diam- NPSHr, and impeller size. Figure 4 values (BHPw, TDHwater and Qwater)
eter is always the suction side. For is an example of an individual pump and efficiency (p,w) from the pump
this pump composite curve, there performance curve. The required curve using Equation (12).
are two x-axes for different impel- NPSH is located at the bottom of
ler speeds. Notice that the two red this figure, separate from the rest
points both correspond to 570 gal/ of the performance curve. Keep in (12)
min of flow and 110 ft of TDH for the mind that not all pump curves are the
different impeller speeds (2,850 and same and vary by manufacturer. In To determine the electricity cost
3,500 rpm). The point that corre- Figure 4, the blue curve is for an 8-in. for operating the pump, use Equa-
sponds to this TDH and flowrate may impeller diameter. The green curve tions (13), (14) and (15). Equation
not be the pump that is ultimately is for a pump efficiency of 64% and (13) converts the BHP of your pump
selected. For example, if the point the red curve is for 30 BHP. In most to the input power or electricity con-
is close to the boundary, engineers pump curves, engineers could not sumption. Determining the power
40 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018
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30400
consumption involves the motor ef- need to contact the pump vendor
ficiency (Em), which can be obtained and ask for a quote on the pump to
from the vendor or estimated from the get an initial cost. This information
BHP using the Peter and Timmerhaus (15) can be used to perform a simple life-
correlation, Equation (15) [6]. cycle analysis. Consult Example 1 to
For an effective cost analysis, esti- see how to do this analysis.
mate the operating hours for an en-
(13) tire year to obtain an electricity cost Suction specific speed
for one year. Then estimate the life- The specific speed is a useful index
time of the pump, how often it needs to help get a general idea of the type
to be repaired or replaced, and the of pump to be chosen. All pumps
(14) associated costs. Also, engineers can be broadly classified with a “di-
mensional” number, as shown in
Equation (16).

(16)

In Equation (16), N (rpm) is the


actual pump rotating speed, Q (gal/
min) is the pumping capacity, and
H (ft) is the total head at the best
efficiency point, corresponding to
speed N and capacity Q. Suction
specific speed (Ns, rpm) values —
The project database for international major obtained by substituting NPSHa
THE PROJECT
plant engineering DATABASE
and construction, GROAB
offers detailed information on global plant
for H — of less than 8,500 rpm are
FOR MAJOR PLANT
engineering from 13 categories: typical for commercially available
pumps [7]. Specific speed values
ENGINEERING AND between 8,500 and 12,000 rpm
would likely have to be specially or-
CONSTRUCTION dered from a pump manufacturer,
and values greater than 12,000 rpm
The project database for international major are typically not available at all [7].
plant engineering and construction, GROAB As defined here, the specific
offers detailed information on global plant speed represents the pump rotating
engineering from 13 categories: speed (in rpm) at which a theoretical
pump that is geometrically similar
Polymers Coal Products/Mining to the actual pump would run at its
best efficiency to deliver a propor-
Industrial Gases Fertilizer tional flowrate.
Oil and Gas Extraction (Organic) Fuels
Refinery Water/Sewage
Automated Excel spreadsheet
The main goal in developing the Excel
Energy and Power Specialty Chemicals spreadsheet is to find the total dy-
Plants
Basic and Bulk namic head to use in reading a pump
Crude oil and Gas Chemistry curve. It can be downloaded at the fol-
Transportation lowing URL: http://design.che.vt.edu.
Pharma/Food The Excel file is broken up into several
sheets to allow the user to tackle the
sizing of their pump in a series of logi-
Learn about GROAB’s database at cal steps. Sheet 1 consists of user in-
puts and the main outputs of the Excel
www.chemengonline.com/ program (Figure 6). Sheet 2 provides
groab-special-offer a quick method to calculate the vapor
pressure of a fluid using the Antoine
equation. In Sheet 2, several variables
for the Antoine equation are included
30719 for convenience, but the parameters
for other fluids not included in the
42 CHEMICAL ENGINEERING WWW.CHEMENGONLINE.COM JANUARY 2018
spreadsheet can be readily found in “Plant Design and Economics for Chemical Engineers,”
5th ed. McGraw Hill., New York, p. 516, 2003.
the literature. Sheet 3 is included for
7. Dean Brothers Pumps Inc., Net Positive Suction Head
WE HAVE THE
finding the friction losses in the pump- and the use of Suction Specific Speed to Avoid Cavita- SOLUTION!
ing system. Inside Sheet 3 are useful tion, Pump Talk, Indianapolis, Ind., 1982.
tables for summing the typical resis-
tance coefficients for the valve, fitting, Authors
contractions and enlargements, and Joseph “Joey” Sarver is cur-
so on, and determining the relative rently pursuing a M.S. degree in
chemical engineering at the Vir-
roughness of the piping. ginia Polytechnic Institute and State
To perform the viscosity correc- University (VIrginia Tech; Blacks-
tion, input TDH, flowrate and vis- burg, Va.). Previously, he was a
post-bachelor research assistant at
cosity (in centistokes) into Sheet 4. Oak Ridge National Laboratory
Then, input the correction factors (ORNL) through the Oak Ridge In-
stitute for Science and Education
from the viscosity correction chart developing fabrication methods for organic spintronics
into the appropriate cell in Sheet using conjugated polymeric materials. He also worked as
4. This Excel spreadsheet uniquely a co-op student for the United States Gypsum Corp. as a
project engineer in the paper division. As an undergradu-
draws the lines on the diagram au- ate, Sarver was actively involved in research at the Vir-
tomatically based in the user’s input. ginia Tech Supercritical Fluids laboratories under Erdogan
In Sheet 5, power consumption can Kiran. His research awards include recognition at the Packed Tower Scrubbers
2016 AIChE international conference for gradient foam-
be found and will provide the an- ing of polymers in supercritical carbon dioxide. • Systems accommodate
nual utility cost of the pump under PM control, gas quench
consideration, as a function of both Blake P. Finkenauer is a first- • Ideal for inorganic compounds with
the yearly operating hours and local year Ph.D. candidate in chemical high solubility or high chemical reactivity
electricity cost. ■ engineering at Purdue University
who holds a B.S.Ch.E. degree from • Highly effective for odor control
Edited by Scott Jenkins Virginia Polytechnic Institute and • Ideal for extreme pH gases
State University (Phone: 757-696-
Acknowledgements 2462; Email: bfinkena@purdue.
edu or bfink757@vt.edu). He has Talk with Greg Worthington
We would like to thank Flowserve worked as a co-op at the DuPont
(989) 723-7838 • gworthington@tri-mer.com
Corp. for allowing us to use their vis- Spruance Plant in Nomex Process
Control and in Polyaramid Research and Development.
cosity correction chart. For more in- He also worked at NASA Langley Research Center as an
formation about Flowserve, please intern in the Langley Aerospace Research Student
visit www.flowserve.com. We would Scholar (LARSS) Program. As a student at Virginia Tech,
Finkenauer conducted undergraduate research in pro-
also like to thank Griswold Pumps for cessing thermotropic liquid crystalline polymers under
allowing us to use their pump curves Donald Baird. For his senior design project, he worked
and pump information to create use- with a team of three students for BAE Systems. Finke-
nauer received numerous awards for his academic
ful real-world examples. For more achievements, including the AIChE Donald F. Othmer
information about Griswold Pumps, Sophomore Academic Excellence Award, ACS James
please visit www.griswoldpump.com. Lewis Howe Award, and a Ross Fellowship.
In addition, we would like to thank the
Hydraulic Institute (Parsippany, N.J.) Y. A. Liu is an Alumni Distin-
guished Professor and the Frank Tri-NOx® Multi-Chem®
for the use of their friction factor cor- C. Vilbrandt Endowed Professor of Wet Scrubber
relations in our Excel Spreadsheet. For Chemical Engineering at Virginia
more information about the Hydraulic Polytechnic Institute and State • Handles multiple gas stream residuals,
University (Virginia Tech; Blacks- including Cl2, HCl, SO2, other
Institute, please visit pumps.org. burg, VA 24061; Phone: 540-
231-7800; Email: design@vt. acids/gases, caustics, particulates
References edu). Over the past 30 years, Liu • Non-catalytic system cannot be blinded
has taught hands-on training
1. Moran, Sean; Pump Sizing: Bridging the Gap between courses on energy and water savings, computer-aided • Reduces loads in excess of
Theory and Practice, Chemical Engineering Progress, design and advanced process control to over 7,000 100,000 ppm to below 5 ppm
pp. 38–44, Dec., 2016. practicing engineers in the U.S., China and Taiwan. He
2. Fernandez, K., Pydrowski, B., Schiller, D. and Smith, M.; served as a senior advisor to Sinopec from 2001 to
2015, and to PetroChina since 2016. He has taught
Talk with Darryl Haley
Understand the Basics of Centrifugal Pump Opera-
tion, Chemical Engineering Progress, pp. 52–56, May, design courses to graduating seniors in chemical engi- (989) 723-7838 • dhaley@tri-mer.com
2002. neering since 1982, for which pump sizing and selec-
tion is a course topic. He is a recipient of the George
3. Kelly, J. Howard; Understand the Fundamentals of Cen-
Westinghouse Award and Fred Merryfield Design Award
trifugal, Chemical Engineering Progress, pp. 22–28,
from the American Society for Engineering Education,
October 2010.
the Outstanding Faculty Award from the Virginia’s gov-
4. Raza, Asif; Sizing, Specifying and Selecting Centrifugal ernor, and the National Friendship Award from the Chi-
Pumps, Chem. Eng., pp. 43–47, February 2013. na’s premier. In 2015, he received Virginia Professor of
5. Pump Life Cycle Costs: A Guide to LCC Analysis for the Year award from the highly selective U.S. Professors Manufacturing in Owosso, MI USA “since 1960”
Pumping Systems: Executive Summary. Washington, of the Year program, sponsored by the Carnegie Foun-
DC: Office of Industrial Technologies, Energy Efficiency dation for the Advancement of Teaching and the Council www.tri-mer.com
and Renewable Energy, U.S. Dept. of Energy, 2001. for Advancement and Support of Education. © Copyright 2018 Tri-Mer Corporation
6. Peters, Max., Klaus, Timmerhaus, and West, Ronald,
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