COPY RIGHT AND CONFIDENTIAL “The information on this document is the property of Regen Powertech Pvt Ltd Itmustnot be used directly or indirectly in any way detrimental to the Interest ofthe Company g PURCHASE SPECIFICATION ‘Spec No: WC 2 0386 Rev No, 00 ‘Sheet No: 1 of 7 41 SCOPE wheel pitch drive of Pitch System, 2 APPLICATION system of the Wind Electric Generator. 3. TECHNICAL REQUIREMENTS respective drawing 3.2 ASTM - STANDARDS ‘The following standards are also applicable wherever relevant, TOOTHED PINION FOR BELT PITCH SYSTEM This document specifies the requirements for the Manufacturing and supply of Drive Pinion & Toothed The drive pinion is intended to impart rotational motion to Rotor Blades through Toothed belt in the pitch 3.1 The Drive Pinion & Toothed wheel pitch drive shall be manufactured and supplied as per the ASTM A 351 Stainless Stee! Castings ASTM A609 Ultrasonic testing of castings ASTM E 446 Radiography Examination And evaluation ‘ASTM E 186 ‘Acceptance Standard for Radiography Examination ASTME 415 ‘Spectrometer Chemical Analysis 00 {24.07.2013} First Issue ok Regen Powertech Private Ltd. Engineering Department A Rev. | Date Nature of Revision Revised by pared GGR Appr ES Date 24.07.2013 Form No:SYS—P—15 Rev. No: 000.0707COPY RIGHT AND CONFIDENTIAL ‘The information on this documentis the property of Regen Powertech Pvt Ltd. ‘tmust not be used diecty or indirectly in any way detrimental to the interest ofthe Company 9 Recen ‘Spec No: WC 20386 PURCHASE SPECIFICATION Rev No. 00 ‘Sheet No: 2 of 7 44 3.2 EN STANDARDS Stainless steels. Technical delivery conditions for bars, EN 10088 | 2009 | rods, wire, sections and bright products of corrosion resisting steels for construction purposes Tensile testing of metalic materials. Method of test at EN 10002 | 2001 | ambient temperature EN 10008 | 1995 _| Metallic materials. Brinell hardness test. Test method Charpy impact fest on metallic materials. Method for the EN 10046) 1993 | Verification of impact testing machines Splined connections with involute splines based on DINS480 2006 | reference diameters pin ssa | era | SPlned connections with involile splines based on reference diameters ‘+ In general, the current versions of the standards/regulations and the recent stato of the art are decisive. Are there more than one standard/regulation conceming the ‘same topic, the most demanding one must be applied. 4, MATERIALS MATERIALS All materials specified in the drawings only are to be used by the supplier. If substitution is ‘envisaged by the supplier, then a written request shall be submitted to REGEN for approval. Only after approval the envisaged material shall be used, APPROVED ALTERNATIVE MATERIAL Stainless steel casting heat treated to meet the requirements as per TABLE-1 red Date GER 24.07.2013 Form No:SYS—F—13 Rey. No: 01.0707COPY RIGHT AND CONFIDENTIAL. The information on this document isthe property of Regen Powertech Pvt Lt, It must not be used directly o indirectly in any way detrimental to the Interest ofthe Company ‘Spee No: WC 2 0386 PURCHASE SPECIFICATION Rev No, 00 ae Sheet No: 3 of 7 STAINLESS STEEL CASTING MATERIAL PROPERTIES TABLE -1 Required Properties for Properties casting Test Method Chemical c 30.07 Si 51.00 Mn £2.00 50.045 EN 10283 3 £0,030 cr 17-195 Ni 810.5 Mechanical ‘Temperature 20°C Impact @ ambient temp -Transverse | 804 Average eN10045-1 ‘Minimum Single value 50 3 Tensile (Transverse) Mpa 500 - 700 Mpa Yield Strength Mpa EN 10002-1 (0.2 % proof stress) _| 190 Mpa min Elongation % 35% min Hardness HB 215 max £N10003-1 NDT Ultrasonic Testing | LEVEL 1-ASTM A 609 ASTM A 609 ing | LEVEL-AL Radiography testing | asta caa6 /€186, ASMEB ASTM £446 / £186 16.34 Annex-B 4.2. TESTING METHODS FOR MATERIALS Test bar must be integral and to be separated after Heat Treatment before mechanical processing, Heat treatment procedure should be submitted for the approval of REGEN. ef SSN Date 24.07.2013 Form No: S¥S— Fi Rey. No: 000.0707COPY RIGHT AND CONFIDENTIAL ‘The information on ths document isthe property of Regen Powertech Pvt Lid. tmust not be used directly or indirectly In any way detrimental tothe Interest of the Company g Recen Spee No: WC 20386 PURCHASE SPECIFICATION Rev No. 00 ‘Sheet No: 4 of 7 B14 Chemical, Mechanical and NDT test shall be carried out to confirm the properties 2s given in TABLE-1 4.3 MACHINING Machining of Components to be done on Machines capable to achieve the required tolerances (Dimensional, Geometrical and surface finish) as per drawing. Machines should be with valid calioration Driting of holes can be done either using Jigs or CNG driling machine Fixtures, Mandrils, Jigs to be used where ever necessary to get accuracies and to increase productivity Profile of the tooth in the pulley shall match with the profile of the respective belt, Intemal splines to be checked with calibrated gauges. 5. QUALITY ASSURANCE Quality should be as per QAP NO:- WC 7 0020 (Latest Revision) 5.41 NDE INSPECTION / TEST PROCEDURES & REQUIREMENTS INSPECTION REQUIREMENTS REGEN reserves the right io have NDE done at eny point of ime even if the component ‘manufacturing appears good. This is only o ensure that the component manufacturing ‘meets the drawing / functional requirement. EXTENT OF NDE ‘The extent of NDE shall be as specified in the respective drawing. Anyhow, the following shall stand valid if unspecified in the drawing. The vendor / supplier shall obtain written confirmation from REGEN for any deviation for the extent of NDE for each component. Visual tests: 100% UT: 100% as per TABLE -1 RT: 100% as per TABLE - 1 ‘The supplier must provide REGEN with all NDE reports and the defect rate. Note: Defect is defined as indication above the acceptance level which is reject-able. No repairs are acceptable. ee tr ared Date. GGR SSN_| 24.07.2013, Form No-SYS=F-13 Rev. Na: 001.077COPY RIGHT AND CONFIDENTIAL ‘The information on this documents the property of Regen Powertech Pvt Lid. 1 must not be used directly or indirectly In any way detrimental tothe interest ofthe Company [ ‘Spec No: WC 2 0386 9 PURCHASE SPECIFICATION Rev No. 00 S80, Sheet No: 5 of 7 6. COATING SYSTEM Coating Not Applicable 7. PACKING & DISPATCH 7.4 PACKING 41) Packing scheme should be approved by REGEN Logistics! Purchase Department. 2). Before taking the Drive Pinion packing, the supplier shall ensure ~ 100% inspection completed and accepted by REGEN ~ Packing documentation is completed 3). The supplier shall wrap the all surfaces of components with transparent polythene sheet of thickness 240 microns 4) The supplier shall provide adequate attention to prevent damage and / or deterioration of the product. Adequate precautions and measures shell be taken by the supplier while packing to prevent dust and moisture ingress. The packing design shall withstand eny mechanical damage during transport and storage. 7.2 DISPATCH ‘Transport process should be approved by REGEN Logistics / Purchase Department 8. CERTIFICATE OF CONFORMANCE The supplier must submit a Certificate of Conformance for each component stating that the component ‘was manufactured in accordance with the requirements of this specification and other applicable codes / documents specified along with purchase order / works contract requirements. ‘The Certificate must be signed and dated by an authorized Supplier Representetive and must, as a ‘minimum requirement, include the following information: Supplier Name, Address and REGEN- designated extemal Supplier Code ({f allotted), REGEN Purchase Order Number and date , REGEN drawing numbers and all other records and documents specified in this specification ard | Date, GGR SN | 24.07.2013 Farm Nor S¥S—F_13 Rev. No: 000.0707COPY RIGHT AND CONFIDENTIAL ‘The information on this document i the property of Regen Powertech Pvt Ltd It must not be used directly or indirectly in any way detrimental tothe Interest ofthe Company 9 Spoc No: WG 2 0386 PURCHASE SPECIFICATION Rev No. 00 aime Sheet No: 6 of 7 9. REPORTS All tests specified must be performed and the results of the tests must be submitted. The following reports shall be submitted: ‘+ Material test certificate / test report wth raw material identification and traceability with SI No, of the product ‘Inspection reports covering stage-wise detailed dimensional, geometrical, surface finish, visual, NDT, assembly requirements, Painting and Packing. + Other test reports, if applicable All other reports as per QAP NO:- WC 70020 latest revision 10. DEVIATIONS REPORTING ‘Any deviation required from design to be obtained REGEN before manufacturing. All deviations from requirements shall be documented and reported in writing to REGEN for approval If deviations are not acceptable to REGEN the same shall be repaired by the supplier to meet the specified requirements, 11. WARRANTY 41) The components shall be guaranteed for 38 months of trouble free performance from the date of shipment or 30 months from the date of use, whichever is earfier. The Guarentee Certificate shall be furnished accordingly. 2) The Supplier must guarantee, at the ime of product acceptance, that the product satisfies the contract parameters and the recognized standards and paint supplier requirements. 3). The company manufacturer guarantees on-time delivery and product quality. area | Ay 6GR Date 24.07.2013 Form No. S¥S—F—13 Rev No: 000.0707COPY RIGHT AND CONFIDENTIAL The information on this document isthe property of Regen Powertech Pvt It. must not be used directly or indirectly in any way detrimental tothe interest ofthe Company g Recen PURCHASE SPECIFICATION ‘Spec No: WC 2 0386 Rev No. 00 Sheet No: 7 of 7 12. DEVIATION TO THIS SPECIFICATION 43. MATERIAL CODIFICATION VARIANT TABLE ‘Any devietion to this Purchase Specification shall be clearly brought out by the vendor in the offer. If there is ‘no deviation, Vendor shall declare clearly in the offer that there are no deviations. Note : Offer without specific mention of the above shall be liable for rejection. VARNO | SAP CODE DESCRIPTION DRAWING No oO 30001233 Drive Pinion 30.05.3160 02 30000618 _| Toothed wheel pitch drive 30.05.2734-02 Note: Latest Revision Drawings should be followed spared GGR SSN__| 24.07.2013 FormNo-SYS=F=15 Rev” No: 001.0707