WELDING PROCEDURE SPECIFICATION (WPS) DOC N° PWPS N° 01

Project : TS 100 SEPARATOR REPAIR REV 0

Client :ENI BV TUNISIA PAGE 1 of 1

Welding Procedure Specification WPS N° :01 Date : 10/12/2017

Qualified by PQR No : PQR 03 Revision: 0
Welding Process(es): SMAW/SMAW Standards: ASME IX / Ed 2010
Specification: NA
Weld sequence

FILLET WELD
Backing: NA
t1. 25 mm
b. 0 mm
NB: Number of passes is accordance to the thickness
t2. 45 mm
d.

JOINTS (QW -402) POST WELD HEAT TREATMENT (QW -407)

Groove Design : See sketch Temperature : N
Backing: Yes : No.: X Time Range : NA
Backing Material(Type): NA Speed NA
Other : NA
GAS (QW -408)
Shielding Gas : NA
Percent Composition(mixtures): NA
BASE METALS (QW -403) Flow Rate: NA
P.No: 1 To P.No:1 Gas Backing : NA
Specification: S235 Percent Composition(mixtures): NA
Type or Grade: JR Flow Rate: NA
Thickness range: All thickness Other: NA
Pipe Dia : NA

ELECTRICAL CHARACTERISTICS (QW -409)

FILLER METALS (QW -404) DC
F.No. : 3 F.No. : 4 Polarity : EN/EP
A.No. : 1 A.No. : 1 Amps(Range): 80/150
Spec.No (AWS) : A5.28 1 Spec.No (AWS) : A5.1 Volts(Range): 20-30
(Class) : E6010 E7018 Other: Heat imput : 10 - 20 Kj / cm
Size : 2,5 mm Size 3,2 mm
Trade Name: NA Trade Name: ESAB
Electrode Flux (Class): NA Electrode Flux (Class):
Consumable Insert: NA Consumable Insert: TECHNIQUE (QW -410)
Other : NA
String or Weave Bead : String and weave
POSITION (QW -405)
Position of Groove: 3F Orifice or Gas Cup Size: NA
Welding Progression: : NA Initial & Interpass Cleaning: Brushing & Grinding
Position(s) of fillet: All Method of Back Gouging : NA
Other : NA Oscillation NA

Contact Tube to Work Distance NA

PREHEAT (QW -406) Multiple or single Pass(per side): Multiple
Preheat Temp: 150°C Multiple or Single Electrodes : NA
Max Interpass Temp: 150 °C Travel Speed(Range) : 7-12 cm/min
Preheat Maintenance: :150°C Manual, Semi-Automatic or Machine Automatic : Manual
Preheat Type: torche
Other : NA Other : NA

ELECTRODES
Welding Speed Heat Imput
N° Process
Welding progression Diameter Volt. Amp.
(cm/min) (KJ/Cm)
AWS Polarity
mm
1 SMAW Uphill E6010 2,5 DCEN(-) 25/29 60/90 NA NA
2 SMAW Uphill E7018 3,2 DCEP(+) 22/27 80/140 NA NA

3 SMAW Uphill E7018 3,2 DCEP(+) 22/27 80/140 NA NA

Prepared Third Parties

Name HACHICHA Anis Name :PIC

Date 10/12/2017 Date :

Signature Signature: