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SHOUGANG HIERRO PERU SAA

Responsable: Angel Canales A.


Tecnicos: Cardenas, Emilio / Peve Wilson

Faja Transportadora N° Muestreo N°

Malla Abertura (µm) Peso (g) % parcial


2" 50800 32450.00 8.92
1 1/2" 38100 38160.00 10.49
1" 25400 55810.00 15.34
3/4" 19050 30410.00 8.36
5/8" 15875 43880.00 12.06
1/2" 12700 23960.00 6.58
3/8" 9525 28760.00 7.90
1/4" 6350 16480.00 4.53
4 4760 15290.00 4.20
6 3350 12170.00 3.34
8 2362 5410.00 1.49
10 1680 8147.70 2.24
14 1190 3417.19 0.94
20 840 5645.27 1.55
28 595 4714.66 1.30
35 420 4170.98 1.15
48 297 2987.16 0.82
65 210 3103.72 0.85
100 149 2721.80 0.75
150 105 2443.49 0.67
200 74 2285.17 0.63
325 45 986.91 0.27
-325 - 20459.25 5.62
Total 363863.32

Descarga Molino de Barras Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


10 1680
14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total 0.00

Under Flow - Cobber Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Over Flow - Cobber Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Descarga Molino de Bolas Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Under Flow - Cyclon Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190 1.50 0.70
20 840 2.30 1.07
28 595 6.30 2.93
35 420 11.20 5.20
48 297 16.20 7.53
65 210 33.70 15.66
100 149 32.70 15.20
150 105 37.00 17.19
200 74 21.80 10.13
325 45 25.60 11.90
-325 - 26.90 12.50
Total 215.20 100.00

Over Flow - cyclon Muestreo N°


Malla Abertura (µm) Peso (g) f(x)
14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Over Flow - Finisher Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190 0.00 0.00
20 840 1.90 1.04
28 595 3.30 1.80
35 420 6.20 3.38
48 297 11.50 6.27
65 210 23.70 12.92
100 149 25.40 13.84
150 105 34.30 18.69
200 74 22.60 12.32
325 45 30.70 16.73
-325 - 23.90 13.02
Total 183.50

Under Flow - Finisher Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Espumas - Flotacion Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 - 0.00
Total

Concentrado - Flotacion Muestreo N°

Malla Abertura (µm) Peso (g) f(x)


14 1190 0.00 0.00
20 840 2.90 1.48
28 595 4.80 2.44
35 420 9.50 4.83
48 297 14.10 7.18
65 210 26.90 13.69
100 149 25.60 13.03
150 105 28.90 14.71
200 74 19.90 10.13
325 45 29.80 15.17
-325 - 34.10 17.35
Total 196.50
Laboratorio de Investigacion y DISTRIB
Control de Calidad

Angel Canales A.
rdenas, Emilio / Peve Wilson

Muestreo N° 1

% acum. (+) % acum.(-) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR
8.92 91.1 4.7 2.0 69.6 0.38 69.8
19.41 80.6 4.6 1.9 62.1 0.2 64.9
34.74 65.3 4.4 1.8 52.7 0.0 57.9
43.10 56.9 4.3 1.8 47.0 -0.1 53.1
55.16 44.8 4.2 1.7 43.7 -0.2 50.1
61.75 38.3 4.1 1.6 39.9 -0.3 46.5
69.65 30.4 4.0 1.5 35.6 -0.4 42.1
74.18 25.8 3.8 1.4 30.3 -0.5 36.4
78.38 21.6 3.7 1.3 27.0 -0.6 32.6
81.73 18.3 3.5 1.3 23.4 -0.7 28.5
83.21 16.8 3.4 1.2 20.4 -0.7 24.7
85.45 14.5 3.2 1.2 17.8 -0.8 21.5
86.39 13.6 3.1 1.1 15.5 -0.8 18.6
87.94 12.1 2.9 1.1 13.4 -0.9 16.1
89.24 10.8 2.8 1.0 11.7 -0.9 13.8
90.38 9.6 2.6 1.0 10.2 -1.0 11.9
91.21 8.8 2.5 0.9 8.9 -1.0 10.2
92.06 7.9 2.3 0.9 7.7 -1.1 8.7
92.81 7.2 2.2 0.9 6.7 -1.1 7.5
93.48 6.5 2.0 0.8 5.8 -1.2 6.4
94.11 5.9 1.9 0.8 5.1 -1.2 5.5
94.38 5.6 1.7 0.7 4.2 -1.2 4.3
100.00 0.00

Muestreo N° 2

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.00 100.00

Muestreo N° 3

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR

0.00 100.00

Muestreo N° 4

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.00 100.00

Muestreo N° 5

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR

0.00 100.00

Muestreo N° 6

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.70 99.3
1.77 98.2
4.69 95.3
9.90 90.1
17.43 82.6
33.09 66.9
48.28 51.7
65.47 34.5
75.60 24.4
87.50 12.5
100.00 0.0

Muestreo N° 7
G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR

0.00 100.00

Muestreo N° 8

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.00 100.00
1.04 98.96
2.83 97.17
6.21 93.79
12.48 87.52
25.40 74.60
39.24 60.76
57.93 42.07
70.25 29.75
86.98 13.02
100.00 0.00

Muestreo N° 9

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.00 100.00

Muestreo N° 10

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR

0.00 100.00

Muestreo N° 11

G(x) F(x) Log (x) log (F(x)) F(x) c GG Log(ln(G(x))) F(x) c RR


0.00 100.0
1.48 98.5
3.92 96.1
8.75 91.2
15.93 84.1
29.62 70.4
42.65 57.4
57.35 42.6
67.48 32.5
82.65 17.4
100.00 0.0
DISTRIBUCION GRANULOMETRICA

Fecha: 07, de Abril del 2018

0.38

LOG 5 : 10^0,69897
LOG 10: 10^1
LOG 100: 10^2
LOG 5 0.698970004
T
LOG10 1
LOG 100 2

Chart Title
5
2.5

2.0

f(x) = 0.4009357319x - 0.0436


1.5

R² = 0.9612329308
1.0

0.5
Chart Title
2.5
0.0
1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
2.0

f(x) = 0.4009357319x - 0.0436502873


1.5

R² = 0.9612329308
1.0

0.5
2.0

f(x) = 0.4009357319x - 0.0436502873


1.5

R² = 0.9612329308
1.0

0.5

0.0
1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Chart Title
120.0

100.0

80.0

60.0

40.0

20.0

0.0
1190 840 595 420 297 210 149 105 74 45
19x - 0.0436502873
8

4.0 4.5 5.0

0436502873
0436502873

5.0
Análisis granulométrico (G.
(x)
Peso
Malla Abertura (µm) % parcial % Acum. (+)
gr
2" 50800 32450.00 8.92 8.92
1 1/2" 38100 38160.00 10.49 19.41
1" 25400 55810.00 15.34 34.74
3/4" 19050 30410.00 8.36 43.10
5/8" 15875 43880.00 12.06 55.16
1/2" 12700 23960.00 6.58 61.75
3/8" 9525 28760.00 7.90 69.65
1/4" 6350 16480.00 4.53 74.18
4 4760 15290.00 4.20 78.38
6 3350 12170.00 3.34 81.73
8 2362 5410.00 1.49 83.21
10 1680 8147.70 2.24 85.45
14 1190 3417.19 0.94 86.39
20 840 5645.27 1.55 87.94
28 595 4714.66 1.30 89.24
35 420 4170.98 1.15 90.38
48 297 2987.16 0.82 91.21
65 210 3103.72 0.85 92.06
100 149 2721.80 0.75 92.81
150 105 2443.49 0.67 93.48
200 74 2285.17 0.63 94.11
325 45 986.91 0.27 94.38
-325 - 20459.25 5.62 100.00
Total 363863.32
2.500

2.000

m= 0.4009357319 f(x) = 0
1.500 f(x) = 1
R² = 0.
% pasante

b= R² = 0.
k= 1.000

0.500

0.000
1.5000 2.000
s granulométrico (G.G.S)
(y)
LOG (X) LOG (Y) LOG (X*Y) LOG (X^2)
% Acum. (-)

91.1 4.7059 1.959 9.2208 22.145


80.6 4.5809 1.906 8.7326 20.985
65.3 4.4048 1.815 7.9931 19.403
56.9 4.2799 1.755 7.5117 18.318
44.8 4.2007 1.652 6.9381 17.646
38.3 4.1038 1.583 6.4950 16.841
30.4 3.9789 1.482 5.8973
m =(𝑁 ∑▒ 〖�� − ∑▒〖�∑▒�〗〗 )/(𝑁∑
15.831
25.8 3.8028 1.412 5.3694 14.461
21.6 3.6776 1.335 4.9090 13.525
18.3 3.5250 1.262 4.4480 12.426
16.8 3.3733 1.225 4.1322 11.379
14.5 3.2253 1.163 3.7504 10.403
13.6 3.0755 1.134 3.4871 9.459
12.1 2.9243 1.081 3.1619 8.551
10.8 2.7745 1.032 2.8630 7.698
9.6 2.6232 0.983 2.5786 6.881
8.8 2.4728 0.944 2.3348 6.115
7.9 2.3222 0.900 2.0898 5.393
7.2 2.1732 0.857 1.8623 4.723
6.5 2.0212 0.814 1.6460 4.085
5.9 1.8692 0.770 1.4401 3.494
5.6 1.6532 0.750 1.2398 2.733
0.0 71.7683 27.8142 98.1012 252.494
Curva Granulométrica
2.500

2.000
f(x) = 0.4009357319x - 0.0436502873
1.500 f(x) = 1.1682641262 ln(x) - 0.0663571454
R² = 0.9612329308
% pasante

R² = 0.8977121774
1.000

0.500

0.000
1.5000 2.0000 2.5000 3.0000 3.5000 4.0000 4.5000 5.0000
Tamaño um
Y: % Acumulado pasante (-)
X: Tamaño de partícula en cada fracción
k: Tamaño máximo de partícula en cada fracción
m: Pendiente en la recta

− ∑▒〖�∑▒�〗〗 )/(𝑁∑10_�▒2 −(∑10_(�))▒2)

b = (∑10_�▒2 ∑▒�
− ∑▒� ∑▒��)/
(𝑁∑10_𝑋▒2−
(∑10_(𝑋))▒2)
k = √(𝑚&100/(𝑎𝑛𝑡𝑖𝑙𝑜𝑔 𝑏)) =

√(𝑚& 〖 10 〗 ^10/ 〖 10 〗 ^𝑏 =
√(𝑚& 〖 10 〗 ^(2−𝑏) ))
Malla Abertura (µm)

70 3350
100 2362
140 1680
14 1190
20 840
28 595
35 420
48 297
65 210
100 149
150 105
200 74
325 45
-325 -
Total

Descarga
Mallas Abertura
peso gr
um
70 210 141.64
100 150 66.10
140 105 62.55
200 74 32.12
270 53 18.10
400 37 8.67
-400 52.00
total 381.18

Factor de carga circulante Resultado


70 3.4762178702
100 3.5764168685
140 3.5882056207
200 3.5278740435
270 3.4852822181
400 3.4243685066
Promedio 3.5130608546
% Acum.
Peso gr) % peso Pasante
% Acum. Retenido

12170.00 15.47 15.47 84.5


5410.00 6.88 22.35 77.7
8147.70 10.36 32.71 67.3
3417.19 4.34 37.05 62.9
5645.27 7.18 44.23 55.8
4714.66 5.99 50.22 49.8
4170.98 5.30 55.52 44.5
2987.16 3.80 59.32 40.7
3103.72 3.95 63.27 36.7
2721.80 3.46 66.73 33.3
2443.49 3.11 69.83 30.2
2285.17 2.91 72.74 27.3
986.91 1.25 73.99 26.0
20459.25 26.01 100.00 0.00
78663.32

Descarga Under Flow Over F

% parcial % acumulado (+) peso gr % parcial % acumulado (+) peso gr

37.16 37.16 143.34 45.6787763 45.6787762906 19.06


17.34 54.50 61.76 19.6813257 65.3601019758 20.52
16.41 70.91 55.33 17.6322498 82.9923518164 30.07
8.43 79.34 23.7 7.55258126 90.5449330784 30.94
4.75 84.08 10.2 3.25047801 93.7954110899 26.41
2.27 86.36 3.87 1.2332696 95.0286806883 16.26
13.64 100.00 15.6 4.97131931 100 109.55
313.8 252.81

Cálculos
Alimentación (tm/hr) 45.00
Under (U) 158.09
Over (O) 45.00
Descarga del molino (M) 203.09
O/M 0.22
U/M 0.78
O/M + U/M 1.00
Over Flow

% parcial % acumulado (+)

7.53925873 7.5392587319
8.11676753 15.6560262648
11.894308 27.5503342431
12.2384399 39.7887741782
10.4465804 50.2353546141 A: % acumulado retenido en cualquier malla
6.43170761 56.6670622206
43.3329378 100
Am: % acumulaado retenido en la descarga del
molino

Ao: % acumulado retenido en el over flow

Au: % acumulado retenido en el under flow

Fcc= (𝐴𝑚 −𝐴𝑜)/(𝐴𝑢−𝐴𝑚)


Au: % acumulado retenido en el under flow

Fcc= (𝐴𝑚 −𝐴𝑜)/(𝐴𝑢−𝐴𝑚)


quier malla

descarga del

ver flow

nder flow
nder flow
Descarga del molino Under Flow
Mallas Abertura
peso gr % parcial peso gr % parcial % Eficiencia
um
70 210 75.65 37.23 72.26 45.673472 95.5071805673
100 150 34.79 17.12 31.13 19.6763795 89.4688163279
140 105 33.24 16.36 27.89 17.6284685 83.8946948805
200 74 17.45 8.59 11.95 7.55325201 68.4730185636
270 53 9.87 4.86 5.17 3.26780861 52.3745603239
400 37 4.86 2.39 1.95 1.23253903 40.1185605175
-400 27.36 13.46 7.86 4.9680804 28.7245644839
total 203.22 158.21

CURVA DE TROMP
120

100
% Efciencia

80

60 U
O

40

20

0
10 100 1000

Tamaño en (um)
Over Flow
Eu = (% 𝒑𝒂𝒓𝒄𝒊𝒂𝒍 𝒆𝒏 𝒆𝒍
peso gr % parcial % Eficiencia 𝒖𝒏𝒅𝒆𝒓)/(%𝒑𝒂𝒓𝒄𝒊𝒂𝒍 𝒆𝒏 𝒍𝒂
3.39 7.5350077795 4.4850783079 𝑫𝒎)∗𝑼/𝑫𝒎
3.65 8.1129139809 10.5006866743
5.35 11.8915314514 16.1091279552 Eo = (% 𝒑𝒂𝒓𝒄𝒊𝒂𝒍 𝒆𝒏 𝒆𝒍
5.51 12.2471660369 31.603518163 𝒐𝒗𝒆𝒓)/(%𝒑𝒂𝒓𝒄𝒊𝒂𝒍 𝒆𝒏 𝒍𝒂
𝑫𝒎)∗𝑶/𝑫𝒎
4.7 10.446765948 47.6606509329
2.89 6.4236496999 59.5169733563
19.5 43.3429651034 71.3341979423
45.0

Cálculos
Alimentación (tm/hr)
Under (U)
Over (O)
Descarga del molino (M)
O/M
U/M
O/M + U/M

UNDER FLOW
OVER FLOW

1000
𝒂𝒍 𝒆𝒏 𝒆𝒍
𝒓𝒄𝒊𝒂𝒍 𝒆𝒏 𝒍𝒂

𝒊𝒂𝒍 𝒆𝒏 𝒆𝒍
𝒄𝒊𝒂𝒍 𝒆𝒏 𝒍𝒂

Cálculos
45.00000
158.08774
45.00000
203.08774
0.22158
0.77842
1.00000

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