FPSO Topside Modules Dynamac

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BEYOND YOUR

EXPECTATIONS
Foreword
by Desmond T.J. Lim
Executive Chairman &
Chief Executive Officer

Welcome to Dyna-Mac
We invite you to be a partner of Dyna-Mac, a company that offers a
spectrum of integrated solutions in offshore topside modules, onshore
plants and subsea products for the oil and gas industry.

Armed with a wealth of experience and expertise, our team of


professional and operational staff works in synergy with our yards to
provide a “one-stop” total solution, from conceptualisation, detailed
engineering and procurement to construction and completion, to
deliver services beyond your expectations.

With our committment to the highest standards in quality, safety,


reliability and service excellence, Dyna-Mac is your partner of choice
for all your offshore and engineering needs.
Our Vision/MISSION Our
A global leader in providing reliable, affordable products CORE values
and services of unsurpassed quality for the marine, oil and
gas industries.

We will achieve this by upholding the highest levels of


quality, safety, reliability and service excellence.

• We uphold a strong belief in


performing our duties with
honesty and responsibility.
Integrity • We aim to attract, develop and
• We abide by the value of trust retain the best people, treating
to deliver quality solutions. People
each individual with compassion and
Development
respect regardless of race, religion
and position.

• We are committed to create an


environment of fairness and equitable
treatment, providing each with equal
opportunities and developing them to
their fullest potential.

• We seek to provide customers with


reliable and value-added solutions on
Customer
time and within budget.
Focus
• We actively build and maintain healthy
• We are committed to a teamwork
relationships with all our clientele –
environment, where every individual is
including clients, partners, vendors,
Teamwork a valued member and encouraged to
investors and co-workers.
help one another to reach their highest
potential.

• We promote a culture of unity and


team spirit through open and honest
communication as we believe that no
individual effort can be greater than
the holistic contribution of a strong and
Health, • We are committed to achieving excellent closely knit team.
safety and results in our HSE performances at
environment our workplace.
(Hse) • We train everyone in the workplace
to proactively safeguard themselves,
their co-workers, the environment and
our assets, and to identify existing and
potential hazards.
• We are focussed on creating an • We encourage a positive attitude that
environment of operational excellence motivates team members and results in
with zero harm to people, property and Positive more effective problem solving and greater
the environment. Attitude promotion of ideas, innovation, cooperation
and teamwork.

• We show enthusiasm and pride in


everything we do, and strive to improve
the work process and better our solution.
DRIVEN BY
EXCELLENCE
At Dyna-Mac, we are firm believers in the value of service excellence. As such, we are committed
to ensuring the reliability of our performance and the enduring quality of our products.
By delivering projects that are completed safely, on time and within budget, Dyna-Mac is a
partner our clients can trust.

Driven by a philosophy of delivering excellence, we are constantly looking for ways to strengthen
our competencies and boost our capabilities to deliver unsurpassed quality services that exceed
the expectations of our clients. In doing so, we improve on the remarkable performance we have
already achieved to attain new levels of excellence.
Singapore: Main Yard

Malaysia: Tanjung Kupang Yard (Johor) Singapore: West Yard

ABOUT DYNA-MAC
Since its inception in 1990, Dyna-Mac has established itself as one of the region’s leading
providers of detailed engineering, procurement and construction services for the oil and gas
sector. A Singapore-based multi-disciplinary specialist, we have a proven track record in
the fabrication and assembly of topside modules and turrets for FPSOs and FSOs as well
as offshore and onshore structures and other sub-sea products. Our in-depth expertise,
extensive experience and commitment to service excellence have earned us the trust of our
clients and made us the partner of choice for companies in the offshore and onshore oil and
gas, marine construction and other industries. With strong project management, state-of-
the-art facilities and a team of dedicated professionals, we deliver quality projects that are
safe, within budget and always on time.
HSSE FOCUS
IN ALL WE DO
At Dyna-Mac, safety and security are paramount. As such, we promote
a positive culture to provide a safe working environment for everyone.
With the firm belief that all work-related incidents are preventable, we
implement effective safety and health policies and practices in all aspects
of our business with the goal of achieving ‘zero’ Lost Time Incidents.

We regard workplace health, safety, security and well-being as key


indicators of our business performance. With that in mind, we work
together with our employees, contractors and clients to achieve and
maintain high levels of health, safety and environmental excellence, and
to minimise any adverse impacts on the environment that may arise
from our operations.

Mass Tool Box Meeting


held on a weekly basis
ZERO INCIDENTS -
OUR CONTINUING GOAL
• We make every effort to prevent
injury and sickness and ensure full
compliance with relevant legislation
and regulations.

• We strive to ensure a high level


of personnel safety and a safe
working environment for all.

• We focus on continual
improvement in Occupational
Health & Safety management and
performance.

• We protect the environment and all


persons working under the control
of the organisation.

Photograph was taken in September 2013


With the ambition of surpassing our past successes, we have adopted
a holistic and customised approach to achieve

TOTAL
CUSTOMER
SATISFACTION
Through the effective application of our system and the
implementation of processes for continual improvement, we deliver
projects that meet our clients’ needs and conform to statutory and
regulatory requirements.

OUR COMMITMENT
TO QUALITY
We pride ourselves on maintaining the highest standards of quality
assurance in all our projects. As such, we work systematically
to ensure that each project is completed within the time and
budgetary requirements, without compromising our quality
standards. This is achieved through a robust management system
and by applying stringent procedures and rigorous controls that
are accredited under ISO 9001, ISO/TS 29001 and OHSAS 18001
across every stage of our operations. In recognition of our high
quality standards, we have been accredited with ISO 9001:2008
by ABS Quality Evaluations Inc.
We believe that the

DIVERSE SKILLS OF
OUR WORKFORCE
drive our success. Our dedicated team encompasses qualified engineers
and project managers who possess expertise across a broad range of
disciplines and have established track records of excellence across oil &
gas and marine construction projects in Singapore and overseas.

A Committed People Developer


We understand that an organisation
needs the right people with the right skills
to achieve its business goals. We are
committed to workforce development, and
continue to invest in training to enhance the
personal skills of our workforce and improve
professional competencies.

BUILDING CAPABILITIES
FOR SUCCESS
At Dyna-Mac, we are armed with extensive
knowledge and a wealth of experience. Our team
is well-equipped and specialised in carrying
out all phases of project implementation, from
conceptualisation to completion. This includes
engineering, procurement, fabrication, assembly
and pre-commissioning.
ROBUST AND INTEGRATED MODERN
YARD FACILITIES

MAIN YARD SINGAPORE


At Dyna-Mac, we believe in having yard facilities that
are second to none. Our yards in Singapore, as well as
Malaysia, house the latest equipment and technology. This
enables us to stay abreast of the competitive standards in
the oil & gas industries.
TOTAL AREA 110,300 sqm
Fabrication 56,985 sqm Office & Others 18,232 sqm
& Assembly Area (Open)
Ground Bearing Force 50 mt/sqm
Covered Workshop 20,825 sqm
Water Depth 7.8 m (at datum)
Covered Air-conditioned Store 294 sqm
Wharf Length 300 m
Covered/Open Storage Area 13,964 sqm
Max. Load-out Capacity 27,000 mt

Location: 31, 33, 45 & 59 Gul Road Singapore 629350


ROBUST AND INTEGRATED
MODERN YARD FACILITIES
With the capacity to handle both offshore and onshore projects of up to 25,000 tonnes annually,
ranging from Topside Modules of FPSOs & FSOs, Turrets, Pipe Spools, Semi-Submersibles and
Sub-Sea Products, our facilities are state of the art. Our fabrication yards house large-sized
workshops that are equipped with the latest technologies to enable us to deliver full turnkey
projects for our clients within the specified time frame.
The close proximity of our Singapore yards at
Gul Road and Pandan Crescent enables us to
fully optimise our facilities and resources. This
flexibility allows us to manage complex and
multiple projects simultaneously.
ROBUST AND INTEGRATED
MODERN YARD FACILITIES

WEST YARD
SINGAPORE
Our west yard is equipped for exotic piping
fabrication including duplex and super duplex
stainless pipe spools. The welding workshop
features semi-automatic welding machines
and other modern machinery. This facility
is air-conditioned, which enables work to
be carried out in a controlled environment,
thus preventing contamination from dust
and other ferrous particles.
TOTAL AREA 30,100 sqm
Fabrication 16,400 sqm Office & Others 6,714 sqm
& Assembly Area (Open)
Water Depth 4 m ~ 6 m (at datum)
Covered Workshop 5,300 sqm
Wharf Length 97.8 m
Covered Air-conditioned Workshop 1,181 sqm
Load-out Jetty Area 1,380 sqm
Covered/Open 1,686 sqm
Storage Area

Location: 13 Pandan Crescent Singapore 128469

Air-conditioned welding shop


AN EXCELLENT
TRACK
RECORD
Backed by extensive experience
and unsurpassed expertise,
Dyna-Mac offers diverse Export Gas Compressor
expertise and capabilities:

• Topside Modules of Floaters


• Onshore Modular Plant
• Turret and Mooring Equipment
• Subsea Piping
• Metering Skids
• Pipe Racks and Flare Tower

LP Separation and Produced Water

Our state-of-the-art yard facilities enable us to


fabricate complete modules on-site, ready to be
shipped to your location for installation in one
seamless operation. Having these capabilities ensure
that your projects are completed within schedule.

Local Equipment Room


Power Generation Export Gas Compression, TEG, Fuel Gas
& Gas Metering

HP/LP Separation Power Generation & WHR Portside

Flare Knock Out Drums Ethanol Injection H2S Package


AN EXCELLENT
TRACK
RECORD

Water Treatment

Pipe Rack Water Reinjection & Utility

Crude Stabilisation & Produced Water Kikeh Gap System Fabrication and Assembly of Gravity
Actuated Pipeline System
Gas Compressor Gas Turbine & Compressor

Seawater Treatment and Cooling Heating Medium Power Generation & Equipment Room

Injection Compression Manifold


BUILDING OUR NAME
ON HIGH-QUALITY,
HIGH-PERFORMANCE
PRODUCTS

Kikeh Gap System


World’s first Gravity Actuated Pipe Fluid Transfer System.

OUR SCOPE CLIENT TOTAL LENGTH


Detailed engineering, procurement, SBM Offshore N.V. 1.35 km
fabrication, assembly and load-out

OIL COMPANY COMPLETION YEAR


Murphy Oil / Petronas 2006
THUNDERHAWK FPU-5500

OUR SCOPE CLIENT TOTAL WEIGHT


Detailed engineering, procurement, SBM Offshore N.V. 12,700 TONNES
construction, assembly and load-out

OIL COMPANY COMPLETION YEAR


Murphy Oil, USA 2008
COMPLETION OF ALL
TOPSIDE MODULES
ON ONE FPSO VESSEL
Dyna-Mac constructed all 19 topside modules
and 5 pipe racks on one FPSO

TOTAL WEIGHT: 18,237 TONNES

01
ELECTRICAL BUILDING

19

18 17 16 15
14
1
2
5 6
3
4 7
8
02 03
POWER GENERATION POWER GENERATION

04 05
CENTRAL LAYDOWN CHEMICAL INJECTION

06 07 08 09
LP GAS COMPRESSION MP GAS COMPRESSION HP GAS COMPRESSION CO HPU PUMP
10 11 12 13
PWD LER FLARE SCRUBBERS INLET SEPARATION CRUDE SEPARATION

14 15 16
CRUDE DESAILING UTILITIES – Produced Water WATER INJECTION

17 18
TREATMENT MODULE FILTRATION MODULE

13 12

11
10

19
AFT LAYDOWN

FPSO PSVM
OUR SCOPE CLIENT
Detailed engineering, procurement, Modec / Veolia Water
construction, assembly and pre-commissioning Solutions & Technology

OIL COMPANY COMPLETION YEAR


BP 2010
FULL RANGE OF
OFFSHORE PRODUCTS

THE LARGEST FPSO Glen Lyon

& HEAVIEST
FPSO TURRET
EVER BUILT
AT 10,000 Gantry Structure

TONNES
FPSO GLEN LYON TURRET
Collar Structure
OUR SCOPE
Detailed engineering, procurement,
construction and pre-commissioning

OIL COMPANY
BP

CLIENT
SBM Offshore N.V.

COMPLETION YEAR
2013
Bogie Support Structure
Dyna-Mac’s excellent project management
and construction technology capabilities
enable us to meet stringent specifications and
harsh environmental conditions. Processes
include the welding, fabrication and testing
of 800 tonnes of exotic piping material to
extremely tight tolerances. Dyna-Mac is able
to meet demanding standards in Safety,
Quality and Delivery.

Manifold Structure

Lower Turret
ROBUST AND INTEGRATED
OVERSEAS MODERN YARD FACILITIES

MALAYSIA
DYNA-MAC ENGINEERING SERVICES SDN. BHD.

TOTAL AREA 211,150 sqm


Fabrication 140,000 sqm Water Depth 9 ~ 14 m
& Assembly Area (Open)
Waterfront Length 142 m
Covered Workshop 9,016 sqm
Max Structure Capacity 28,000 mt/yr
Covered/Open Storage Area 9,585 sqm
Load-out Capacity 5,000 mt
Office & Others 1,644 sqm

Location: LOT 6002 (PTD 1603) Mukim Tanjung Kupang Gelang Patah 81560 Johor Darul Takzim Malaysia
DYNA-MAC HOLDINGS LTD.
45 Gul Road
Singapore 629350

GROUP OF COMPANIES
DM Haven Automation Industries (S) Pte. Ltd.
Dyna-Mac Do Brasil Construções Ltda.
Dyna-Mac Engineering (HK) Pte. Ltd.
Dyna-Mac Keppel Philippines Inc.
Dyna-Mac Marine & Heavy Engineering Pte. Ltd.
Dyna-Mac Offshore Services Pte. Ltd.
DMP Marine Fabricator (Nansha) Co., Ltd.

Singapore Yard
Dyna-Mac Engineering Services Pte. Ltd.
Main yard: 31, 33, 45 & 59 Gul Road
West yard: 13 Pandan Crescent

Malaysia Yard
Dyna-Mac Engineering Services Sdn. Bhd.
LOT 6002 (PTD 1603), Mukim Tanjung Kupang Gelang Patah - 81560,
Johor Darul Takzim, Malaysia

Tel: +65 6762 5816


Fax: +65 6762 3465
Email: mktg@dyna-mac.com
Website: www.dyna-mac.com
*Information given is accurate at the time of publishing. (August 2015)

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