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Sandvik

Screens
A great range of screens
for all applications
Sandvik offers you a wide range of plants. Sandvik have further devel-
quality screens. But that is not all. oped simple free-fall screening by
Many of our sales people have a building each deck in several sec-
long experience with numerous tions and optimizing the inclina-
types of screens and are well quali- tion of the deck sections. Free-fall
fied to help you select the right screens can be built much shorter
equipment for your plant. Sandvik and with smaller footprint than
has supplied customers with crush- conventional screens of compara-
ing & screening equipment for over ble capacities.
half a century. Whether you need a Sometimes, non-abrasive, soft
stand-alone screen or a complete or sticky materials and materials
process solution, Sandvik can pro- with high moisture content are
vide you with equipment that is best screened with equipment that
easy to install and fully function- does not rely on vibration as an
ing from day one. operating principle. Sandvik offers
roller screens that are ideal for
SCREENS FOR careful screening of such materials.
ALL APPLICATIONS
Vibrating equipment commonly A FULL RANGE OF
used for separating different SCREENING MEDIA
grades of crushed minerals uses A reliable, efficient screen is not
either stratification (screening the only thing you need for opti-
with a vibrating bed) or free-fall mizing your screening process. An
screening. efficient screen also needs efficient
Conventional screens used in wear protection, dust encapsula-
the aggregate industry have great tion and screening media products,
versatility as regards separation thus satisfying increased require-
limits and material size processed. ments for clean air, efficient pro-
They work on the stratification duction and high up-time.
principle; the vibration of the Sandvik has a full range of
machine sifts the material bed so screening media for vibrating
that finer material passes through screens, in polyurethane and other
the coarser material. This enables rubber qualities.
particles smaller than the mesh of
the screen to pass through it. Take a closer look at the Sandvik
Screens operating on the free- range of machines and media. The
fall principle have been developed people at Sandvik are the people
as an alternative to conventional who can help you optimize your
screens. They are used successfully screening process!
in both mobile and stationary
Sandvik
Circular motion screens

MSO

XS
CS

Inclined circular-motion screens for extra heavy-duty, heavy-duty, medium and


fine screening applications. MSO models have a variable-ellipse motion

XS PRIMARY SCREEN in two, three and four deck designs. MSO CLASSIFICATION SCREEN
The primary XS screens are circular Standard inclination is 18-20 degrees, The MSO inclined screen has circu-
motion inclined screens with two or depending on the size of the machine. lar motion stroke in the center of the
three decks, and can be fitted with The decks can be equipped with any screen and elliptical stroke at the
wire mesh, polyurethane and rubber kind of modern screening media of feed and discharge end. The primary
screening media or steel plate on the polyurethane and rubber, wire mesh advantage of that is that it increases
top deck. They are heavy and have or steel plate. the material speed at the feed end
more powerful motors and drives The CS range of screens is built while at the same time it decreases
than a regular circular motion screen. for general quarrying applications the material speed at the discharge
The primary screens have been and with a separation range from end. It is evident that the combined
designed for screening immediately 80 mm to 2 mm. The maximum feed effect of these aspects will result in a
after a primary crushing operation, size is generally limited to 150 mm, more accurate screening, especially
allowing a maximum feed size of up depending somewhat on the selected with short fractions. Screens are
to 400 mm. screening media. The CS screens can available with 1, 2 or 3 decks in the
also be used as splitter screens to standard range of screens and half
divide flows within a plant and are decks are available as an option.
CS CLASSIFICATION SCREEN frequently used for final screening of The MSO is a classification screen
The CS classification screens are in- finished fractions. This range is also using the same mechanism as the LF
tended for heavy-duty, medium and available with a successful water screen. MSO has a maximum feed
fine screening applications. The screens spray system. size of up to 300 mm and a separa-
are circular motion inclined screens tion of 140-2 mm.
PRIMARY SCREEN XS
Model Dimensions, mm Weight
width x length kg
XS 43 D 1200 x 3600 3480
XS 43 T 1200 x 3600 3840
XS 63 D 1500 x 4200 4700
XS 63 T 1500 x 4200 6140
XS 86 D 1800 x 4800 6270
XS 86 T 1800 x 4800 8370
XS 108 D 1800 x 6000 8890
XS 108 T 1800 x 6000 10500
XS 126 D 2100 x 6000 10300
XS 126 T 2100 x 6000 13800
XS 144 D 2400 x 6000 9850
XS 144 T 2400 x 6000 16000

Sandvik’s circular motion screens are the CLASSIFICATION SCREEN CS


product of an over thirty years of contin-
uous development of state-of-the art Model Dimensions, mm Weight
simulation width x length kg
CS 27 D 900 x 3000 1700
All critical components have been field- CS 27 T 900 x 3000 2080
tested with various applications. The CS 36 D 1200 x 3000 1875
results have been subject to careful CS 36 T 1200 x 3000 2300
analysis and compared with our cus- CS 36 Q 1200 x 3000 2920
tomers’ experience and requirements. CS 43 D 1200 x 3600 2200
CS 43 T 1200 x 3600 2720
Sandvik screens have shown themselves CS 43 Q 1200 x 3600 3480
to be extremely reliable, economic, easy CS 54 D 1500 x 3600 2350
to use and suitable for most applications. CS 54 T 1500 x 3600 2920
CS 63 D 1500 x 4200 3250
CS 63 T 1500 x 4200 4130
CS 63 Q 1500 x 4200 5400
CLASSIFICATION SCREEN MSO CS 72 D 1500 x 4800 3900
CS 72 T 1500 x 4800 4970
Model Dimensions Type S, 1-d Type D, 2-d Type T, 3-d
CS 72 Q 1500 x 4800 6400
width x length Weight Weight Weight

B300.001 EN © Sandvik SRP AB 2008. Subject to alteration without prior notice.


CS 86 D 1800 x 4800 4210
mm kg kg kg
CS 86 T 1800 x 4800 5450
MSO1030 1020 x 3000 1630 2200 2780 CS 86 Q 1800 x 4800 7000
MSO1230 1220 x 3000 1720 2400 – CS 108 D 1800 x 6000 6640
MSO1240 1220 x 4000 2320 2900 3920 CS 108 T 1800 x 6000 8980
MSO1540 1520 x 4000 2620 3530 4510 CS 108 Q 1800 x 6000 10060
MSO1550 1520 x 5000 3145 4020 5140 CS 126 D 2100 x 6000 7300
MSO1850 1820 x 5000 3890 4780 7520 CS 126 T 2100 x 6000 10200
MSO1860 1820 x 6000 4375 6860 8280 CS 126 Q 2100 x 6000 11500
MSO2160 2120 x 6000 4800 7660 9890 CS 144 D 2400 x 6000 8200
MSO2460 2420 x 6000 5410 8830 11550 CS 144 T 2400 x 6000 11000
MSO2470 2420 x 7000 – 10200 – CS 144 Q 2400 x 6000 15500
CS 173 D 2400 x 7200 10400
All dimensions are inside dimensions. CS 173 T 2400 x 7200 14100
NOTE: Heavy-duty mining version available. CS 173 Q 2400 x 7200 16100

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Sandvik
Linear motion screens

LF

LF-series horizontal screens, for accurate secondary screening and final sizing,
as well as for scalping ahead of cone crushers in mining applications

LF LINEAR MOTION SCREENS ADJUSTABILITY


The LF screens have numerous advan- The screen performance can easily be
tages. Among them are: maintenance modified according to existing con-
friendliness, high capacity and com- ditions by adjusting the following
pact design. factors: screen angle (i.e. adjustable
The horizontal LF screen series spring seats), stroke angle (i.e. move-
has been purpose-designed for classi- able vibrating mechanism), stroke
fication screening duties as well as length, rotation speed (i.e. transmis-
for scalping ahead of a cone crusher sion timing belt pulley) and the shape
in mining applications. These screens of the stroke (i.e. from “thin” ellipse
are available with 1, 2 or 3 decks but to linear).
also with half decks as an option.
LF is an excellent choice where MINING VERSION
the height is limited by surrounding The LF screens have been successfully
facilities, for the screening of small used in heavy mining applications.
and short fractions and when heavy Apart from all standard delivery
material is loaded on the screen. components, the mining version in-
The linear or elliptical stroke im- cludes among others: discharge/feed
proves the screening. Lf screens have box decks and sides with replaceable
a maximum feed size up to 300 mm rubber liners, wear guard heavy duty
and a separation range from 100-1 mm. deck protection, thicker rubber liner
at the bottom of the feed box, etc.
LINEAR MOTION SCREEN
Model Dimensions Type S, 1-d Type D, 2-d Type T, 3-d
width x length Weight Weight Weight
mm kg kg kg
LF1030 1020 x 3000 1990 2450 3040
LF1230 1220 x 3000 2130 2770 -
LF1240 1220 x 4000 2645 3530 4250

B300.002 EN © Sandvik SRP AB 2008. Subject to alteration without prior notice.


LF1540 1520 x 4000 2890 3880 4680
LF1550 1520 x 5000 3770 4350 6000
LF1850 1820 x 5000 4220 5160 7275
LF1860 1820 x 6000 4700 6680 10100
LF2160 2120 x 6000 5150 7460 11810
LF2460 2420 x 6000 6580 11000 13340
LF2470 2420 x 7000 7280 12200 15650
LF2770 2720 x 7000 – 14350 –
LF3070 3020 x 7000 – 15430 –
Mining versions
LF2442 2420x4200 – 10660 –
LF2460 2420x6000 – 12620 –
LF3060 3020x6000 13790 18750 –

All dimensions are inside dimensions.

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Sandvik
Grizzly screens

SG

Robust grizzly screens for tough primary screening of blasted rock, ripped rock
or gravel with a high fines content, as well as designed for heavy duty scalping,
with the main purpose of removing fines from the feed before primary crushing

SG-H GRIZZLY SCREEN SG GRIZZLY SCREENS size of the screen. The double deck
The SG-H circular motion screens The SG linear motion screens have models are equipped with three
are recommended for installation been designed specifically for heavy grizzly steps on the top deck and
between a primary feeder and a scalping duties with the main pur- wire or rubber media on the bottom
primary crusher. pose of removing fines from the feed deck. The drive unit incorporates
Typical feed material is blasted before primary crushing. In conjunc- two motors with cardan shafts,
rock, ripped rock or gravel with tion with a facility for bypassing meaning that neither gearbox nor
high fines content, often containing fines ahead of the crusher, SG screens gearwheels are necessary - the
difficult wet natural fines or clay. can be combined with reciprocating mechanism is self-synchronizing.
These screens have a single grizzly table feeders when heavy dump loads The components of the mechanism
or plate type of scalping deck with and high capacities are required. are mainly the same as for the LF
the option of a second deck with All SG screens have their vibrating and MSO screens. SG has a maxi-
woven wire. SG-H screens immedi- mechanism mounted under the feed mum feed size of up to 500 mm and
ately after a primary feeder give pan. The double shaft mechanism a separation of up to 250 mm.
more effective scalping than a pri- generates an elliptical stroke, which
mary feeder with a built-in grizzly. consequently means better feeding as
The stroke and speed of the screen well as a sustained material speed on
remain constant while the feed rate the screen. The screens are available
is adjusted by varying the feeder with 2, 3 and 4 grizzly steps for the
speed providing efficient separation single deck models, depending on the
at all times.
SG AND SG-H GRIZZLY SCREEN
Model Dimensions Type S, 1-d Type D, 2-d
(width x length) Weight Weight
mm kg kg
SG1231 1220 x 3000 3500 –
SG1242 1220 x 3900 – 5000
SG1531 1520 x 3000 4000 –
SG1831 1820 x 3000 5200 –

B300.003 EN © Sandvik SRP AB 2008. Subject to alteration without prior notice.


SG1541 1520 x 3900 5000 –
SG1542 1520 x 3900 – 6200
SG1841 1820 x 3900 6000 –
SG1842 1820 x 3900 – 7900
SG2141 2120 x 3900 7500 –
SG1851 1820 x 4800 8500 –
SG2151 2120 x 4800 9300 –
SG2451 2420 x 4800 10500 –
Mining versions
SG1241H 1200 x 3600 4330
SG1242H 1200 x 3600 4600
SG1541H 1500 x 4000 8850
SG1542H 1500 x 4000 9410

All dimensions are inside dimensions.

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Sandvik
Free-fall screens

SS

SF

Compact, high-capacity screens with steeply inclined decks and a linear throw: SS models
for scalping after crushers and for closed-circuit screening, SF models also for final sizing

The free-fall screening principle en- gravel (scalping, closed circuit screen- of the high capacity associated with
ables quick removal of large amounts ing and final product screening of free-fall screening and the good sepa-
of fines, using steeply inclined decks gravel). Suitable screening media are ration accuracy known from hori-
and effective linear stroke almost rubber, wire or plate elements for the zontal screening. Another positive
perpendicular to the deck. The free- top deck, and wire mesh at the lower side effect is the compactness of the
fall screening principle has unique deck(s). machine.
accuracy characteristics. Indeed, The heavy-duty version SS-H is Offered in three sizes, SF screens
since the velocity of oversize particles normally used after larger crushers, combine quick fines removal and
is quite high, each particle has a limit- giving a maximum feed size of over accurate sizing, making possible much
ed number of chances to pass a slot. 150 mm. shorter construction of the screen
than with a conventional screen, but
SS FREE-FALL SCREEN SF FREE-FALL SCREEN with the same width throughput ca-
The main advantage of the SS screens SF screens share some of the same pacity and screening accuracy. This
is their ability to handle large loads basic design principles of the SS figure will be even greater with eva-
of material despite their modest size. screen. The SF screen incorporates luation of a complete station, due to
This screen is often used instead of a two different screening sections on its light-weight design, consequently
slot sizer for removal of natural fines each deck. This provides a free-fall giving extremely low dynamic loads
before crushers, for separation of action in the first section and a more to the structure.
material for different crushing stages accurate stratification in the second
and for final products of natural section. The result is a combination
The free-fall screening principle Model Dimensions, mm Weight
ensures a free flow of material width x length kg
through all the decks. SS free-fall SS1012 1020 x 1330 1000
screens can be of much shorter SS1013H 1020 x 1460 1300
construction and more compact SS1223 1240 x 2435 1600
than conventional screens. SS1233 1240 x 2500 1750
SS1233H 1240 x 2990 2700
Free-fall screening ensures that SS1433 1430 x 2500 2500
each stone can pass the screen
SS1633H 1618 x 2920 4450
early on. The cloth is always
SS1823 1818 x 2645 3800
exposed to new material, without
SS1833 1818 x 2645 3800
creating a bed of material.

SF1443 1400 x 3540 3200


SF1843 1800 x 4290 5700
SF1844 1800 x 4287 6500

B300.004 EN © Sandvik SRP AB 2008. Subject to alteration without prior notice.


All dimensions are inside dimensions.
SF screens use free-fall screening
without a bed on the first part of
each deck, but combine it with
stratification screening with a bed
on the final part.

Therefore, SF screens combine


quick fines removal and accurate
sizing, making possible much
shorter construction of the
screen than with a conventional
screen, but with the same width
throughput capacity and screening
accuracy.

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Sandvik
Roller screens

SR roller grizzly

SR roller screen

Compact, non-vibrating roller grizzlies and screens for non-abrasive materials


such as coal and limestone, excellent tolerance of wet and sticky materials

SR ROLLER GRIZZLY SR ROLLER SCREENS ROLLER SCREEN CRUSHER


The roller grizzly has been designed Roller screens have been primarily The roller screen crusher has been
for scalping and screening duties of designed for coal, lignite and lime- especially designed to remove impuri-
low abrasive materials with an abra- stone screening. These screens are ties of washed coal as well as to crush
sion index (Ai) below 0.03, such as superior to vibrating equipment and down existing coal lumps to accept-
limestone and coal. The roller grizzly minimize blinding when the material able sizes in coal-fired power plants.
is compact and its ability to handle is sticky and exhibits high moisture The roller screen crusher comes
high capacities and moist material content. No vibration is transferred complete with dust encapsulation,
has been proven in many applications. to the support structure and the com- pre-screen, two crusher drums and
It is available for both primary and pact size and high capacity range make after-screen. A pre-crusher might be
secondary duties, depending on the these screens highly competitive. necessary to put on top of the pre-
maximum feed size. The roller screen with casted discs screen if many lumps are present, for
In order to achieve the best possi- and spacers has been built for ROM instance with frozen coal. The crush-
ble screening results it is important (run of mine) coal screening. The er drums have a releasing mechanism
to spread the feed along the entire roller screen with steel tube rollers is to enable wood pieces, stones and
width of the screen. The drop height best used for secondary applications, other impurities to be rejected. The
of the material should be as low as for instance when screening washed sensitivity of the release mechanism
possible. coal. The roller screen with elliptical is adjustable.
rollers is suited for 4-20 mm screen-
ing, such as screening in one dimen-
sion only.
Model Dimensions, mm Weight Model Dimensions, mm Weight
width x length kg width x length kg

SR ROLLER GRIZZLY SR ROLLER SCREEN


SR1221 1200 x 2000 7200 SR1234 1200 x 2500 5200
SR1521 1500 x 2000 7900 SR1534 1500 x 2500 5600
SR1821 1800 x 2000 8600 SR2144 2100 x 4000 8000
SR2121 2100 x 2000 9300 SR2454 2400 x 5000 10000
SR2421 2400 x 2000 10000 SR2464 2400 x 6000 13000
SR1541 1500 x 4000 14500 SR2474 2400 x 7000 16000
SR1841 1800 x 4000 15500 SR1035 1000 x 2500 4000
SR2141 2100 x 4000 16500 SR1535 1500 x 3000 4200

B300.005 EN © Sandvik SRP AB 2008. Subject to alteration without prior notice.


SR2441 2400 x 4000 18500 SR2045 2000 x 4000 7500
SR1861 1800 x 6000 24500 SR2065 2000 x 6000 11200
SR2161 2100 x 6000 26500 SR1238 1200 x 2500 3200
SR2461 2400 x 6000 28500 SR1538 1500 x 3000 4400
SR2048 2000 x 4000 7200
SR2068 2000 x 6000 11000
SR2478 2400 x 6500 13100

ROLLER SCREEN CRUSHER


SR1039 1000 x 2500 8000 / 9100
SR1539 1500 x 3000 9800 / 11500
SR1549 1500 x 4000 10950 / 12400
SR2049 2000 x 4000 11700 / 13500
SR2069 2000 x 6000 14900 / 16700

All dimensions are inside dimensions.

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Sandvik Screening Media
Selection Guide
Tensioned Pre- Pre- Flat self- Self-support-
Modular Modular Modular anti-blinding Tensioned Tensioned tensioned tensioned supporting ing rubber
rubber anti-blinding PU PU rubber PU rubber PU rubber screening Special
screening screening screening screening screening screening screening screening screening media with screening
media media media media media media media media media skidbars media
Screening duty Intermediate Final Intermediate Final Intermediate Intermediate Secondary, Intermediate Primary, Primary, Final
and final and final and final and final intermediate and final secondary secondary

Max feed size 20 - 150 10 - 50 10 - 100 20 - 50 20 - 150 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50
(mm)

Separation 10 - 63 2 - 16 1 - 31,5 2 - 16 5,6 - 63 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4

Application Dry Dry / anti- Wet / dry Dry / anti- Dry Wet / dry Dry Wet / dry Dry Dry Wet / dry /
blinding blinding antiblinding

Dewatering No No Yes No No Yes No Yes No No No

Deck design Special Special Special Cambered Cambered Cambered Cambered Cambered Flat Flat Special

Panel type Modular Modular Modular Tensioned Tensioned Tensioned Pre-tensioned Pre-tensioned Self supporting Self supporting Special

Material Rubber Soft rubber Polyurethane Soft Rubber Polyurethane Rubber Polyurethane Rubber Rubber Polyurethane
Poyurethane

Aperture Moulded Punched Moulded Punched Punched Moulded Punched Moulded Moulded Moulded Punched

B943.014 EN © Sandvik SRP AB 2007. Subject to alteration without prior notice.


and punched and punched

Most common 8, 11, 15, 20, 2.5, 3.5, 5.5, Hole size 2.5, 3.5, 5, 7, 10, 12, Hole size 15, 20, 25, Hole size 40, 50, 60 55+20, 70+50 2, 3, 4, 5, 6,
thickness (mm) 25, 30, 35 8, 11 and 15 dependent 5.5 and 8 15, 20, 25, 30, dependent 30, 35, 40, dependent and 70 and 70+60 7, 8, and 9
and 45 35, 40 and 50 50 and 60

Fastening Snap-on Snap-on Snap-on Cross- or Cross- or Cross- or Clamp down Clamp down Clamp down Clamp down Wedged
length length length or bolted
tensioned tensioned tensioned depending on
screen design

Accessories Side liner Side liner Side liner Centre hold Centre hold Centre hold Side hold Side hold Side hold Side hold Wedge
and side and side and side down, Centre down and down and down, Centre down, Centre down and down and
liner spacer liner spacer liner spacer hold down Capping Capping hold down hold down Centre Centre
spacer and and Capping and Capping hold down hold down
Capping

Bulk density max. 1.8 metric ton/m3. If your application falls outside the limits specified above, please contact your Sandvik Mining & Construction representative.

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Sandvik is a global industrial group with advanced products and
world-leading positions in selected areas – tools for metal cutting,
machinery and tools for rock excavation, stainless materials, special
alloys, metallic and ceramic resistance materials as well as process
systems. The Group had at the end of 2007 about 47,000 employees
and representation in 130 countries, with annual sales of more than
SEK 86,000 M.
Sandvik Mining and Construction is a business area within the
Sandvik Group and a leading global supplier of machinery,
cemented-carbide tools, service and technical solutions for the
excavation of rock and minerals in the mining and construction
industries. Annual sales 2007 amounted to about SEK 33,100 M,
with approximately 15,200 employees.

B300.000 EN © Sandvik Rock Processing 2008.

S A N D V I K M I N I N G A N D C O N S T R U C T I O N. T E L. +4 6 4 0 4 0 6 8 0 0. F A X +4 6 4 0 4 0 6 8 9 8.

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