Formula Sheet Machine Design and CAD II

2n
H = T ; T = Wt r; V =  d n;  = 60 ; 1 hp = 550 ft-lbf/s = 6600 in-lbf/s
Rolling Element Bearings
P = XVFr + YFa
C 3
LP = KR P
Fa 5 Fa Fa
Co = 6 Fr (LD)
−1/3
If VF  e then X = 1 and Y = 0
  r

Gears Basic and Force Analysis

Spur Gears
N d d
P= d m=N p= N =m
 p NG
p=P t=2 mG = N
P

rb = r cos  c=b−a pb = pc cos 

2k NP2 sin2  − 4k2
NP = (m + mG2 + (1 + 2mG) sin2 ) NG =
(1 + 2mG) sin2  G 4k − 2 NP sin2 
Helical Gears
pt Pt
pn = pt cos  px = Pn =
tan  cos 
2k cos  NP2 sin2 t − 4k2 cos2 
NP = (m + mG2 + (1 + 2mG) sin2 t) NG =
(1 + 2mG) sin2 t G 4k cos − 2 NP sin2 t
Wr = W sin n Wt = W cos n cos  Wt = W cos n sin 
Wr = Wt tan t Wa = Wt tan  tan n = cos  tan t
Bevel Gears
NP NG
tan  = N tan  = N
G P

T = Wt rav Wr = Wt tan  cos  Wa = Wt tan  sin 

Design of Gear
Pd Km KB St YN (St YN)/(KT KR)
σt = Wt Ko Kv Ks F J σt, all = S K K SF = σt
F T R
1/2
σc = Cp Wt Ko Kv Ks
Km Cf Sc ZN CH (Sc ZN CH)/(KT KR)
σc, all = SH =
 dP F I  SH KT KR σc
Km KB KT KR
(F)bend = nd Wt Ko Kv Ks Pd J S Y
T N

Km Cf Cp KT KR2
(F)wear = nd Wt Ko Kv Ks d I
p  Sc Zn 
A + V
2
Kv =  A  A = 50 + 56(1 − B) B = 0.25(12 − Qv)2/3
 
F Y
0.0535
Ks = 1.192  P 
 
cos t sin t mG
I= 2 mN + mG + 1
Km = 1 + Cmc (Cpf Cpm + Cma Ce) Cma = A + BF + CF2
Cpf = (F/10dp) − 0.025 for F  1 in; Cpf = (F/10dp) − 0.0375 + 0.0125F for 1  F  17 in
KR = 0.658 − 0.0759 ln (1 − R) when 0.5 < R < 0.99; KR = 0.50 − 0.109 ln (1 − R) when 0.99 < R < 0.9999
CH = 1.0 + A(mG – 1.0) where A = (8.98 (HBP/HBG) − 8.29) (10-3) for 1.2  (HBP/HBG)  1.7