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  • Perhitungan Neraca Panas Di Clinker Cooler

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    Putri Hanifah S
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    This document discusses the heat balance calculation for a clinker cooler. It provides the input and output heat values for the cooler. The input heat comes from the hot clinker feed (Q38) and cooling air (Q41). The output heat includes the air exiting to the tertiary air system (Q18), raw mill (Q4), and kiln (Q28), dust exiting the cooler (Q42), heat lost to the surroundings (Q43), and cooled clinker (Q44). It then calculates that the total input heat equals the total output heat plus the heat lost, with a heat loss percentage of 1.81%.

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    Grate Cooler

    Original Title

    Grate Cooler

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    This document discusses the heat balance calculation for a clinker cooler. It provides the input and output heat values for the cooler. The input heat comes from the hot clinker feed (Q38) and cooling air (Q41). The output heat includes the air exiting to the tertiary air system (Q18), raw mill (Q4), and kiln (Q28), dust exiting the cooler (Q42), heat lost to the surroundings (Q43), and cooled clinker (Q44). It then calculates that the total input heat equals the total output heat plus the heat lost, with a heat loss percentage of 1.81%.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    187 views3 pages

    Perhitungan Neraca Panas Di Clinker Cooler

    Uploaded by

    Putri Hanifah S
    This document discusses the heat balance calculation for a clinker cooler. It provides the input and output heat values for the cooler. The input heat comes from the hot clinker feed (Q38) and cooling air (Q41). The output heat includes the air exiting to the tertiary air system (Q18), raw mill (Q4), and kiln (Q28), dust exiting the cooler (Q42), heat lost to the surroundings (Q43), and cooled clinker (Q44). It then calculates that the total input heat equals the total output heat plus the heat lost, with a heat loss percentage of 1.81%.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 3

    Keterangan :

    Panas Masuk :
    Q38 = Panas yang dibawa Klinker umpan masuk Cooler
    Q41 = Panas yang dibawa udara pendingin
    Panas Keluar :
    Q18 = Panas yang dibawa udara Tersier
    Q4 = Panas yang dibawa udara ke Raw Mill
    Q28 = Panas yang dibawa udara Sekunder
    Q42 = Panas yang dibawa debu keluar Cooler
    Q43 = Panas yang Hilang
    Q44 = Panas yang dibawa Klinker dingin
    5. Perhitungan neraca panas di clinker cooler

    Input = Output

    Q38 + Q41 = Q18 + Q4 + Q28 + Q42 + Q43 + Q44

    Panas Masuk

    Panas yang dibawa klinker panas/umpan cooler (Q38)

    Q38 = 121.365.299,61 Kcal


    Panas yang dibawa udara pendingin (Q40)

    Massa udara pendingin = 806.784 kg

    Suhu udara pendingin = 32ºC

    Cp (32ºC) = 0,229 kcal/kgºC (Peray : Fig 13.03)

    Q41 = m  Cp  t

    = 806.784Kg  0,299Kcal / Kg o C  (32  25) o C  1.293.268,340Kcal

    Panas Keluar :
    Panas yang dibawa udara tersier masuk SP (Q18)

    Q18 = 62.152.741,11Kcal (dari perhitungan Neraca Panas SP)

    Panas yang dibawa udara keluar menuju Raw Mill (Q4)

    Q4 = 20.697.705,64 Kcal (dari perhitungan Neraca Panas di Raw Mill)

    Panas yang dibawa udara sekunder masuk Kiln (Q28)

    Q28 = 34.315.780,28 Kcal (dari perhitungan Neraca Panas di Kiln)

    Panas yang dibawa debu keluar Cooler (Q42)


    Massa debu keluar Cooler = 55,19Kg
    Suhu debu keluar Cooler = 90 oC
    Cp (90 oC) = 0,238 Kcal/Kg oC (Peray : Fig 13.02)

    Q42 = m  Cp  t

    = 55,19Kg  0,238Kcal / Kg C  (90  25) C  853,789Kcal


    o o

    Panas yang dibawa klinker dingin (Q44)

    Massa klinker dingin/produk Cooler= 275.891,389kg

    Suhu klinker dingin keluar = 90ºC

    Cp (90ºC) = 0,178 kcal/kgºC (Peray : Fig 13.01)

    Q44 = m  Cp  t

    = 275.891,389Kg  0,178Kcal / Kg C  (90  25) C  3.192.063,371Kcal


    o o
    Panas yang hilang ke sekeliling (Q43)

    Q43 = (Q38 + Q41) – (Q18 + Q4 + Q28 + Q42 + Q44)

    = (122.658.576,95  120.359.144,19) Kcal  2.299.432,8Kcal

    Maka dari perhitungan neraca panas di Cooler dapat diketahui :

    Input Output Kehilangan


    Keterangan
    (kcal) (kcal) (kcal)

    (Q37) Panas yang dibawa klinker masuk 121.365.299,61

    (Q41) Panas dari batu bara 1.293.268,340

    (Q18) Panas yang dibawa udara tersier 62.152.741,11

    (Q4) Panas udara keluar raw mill 20.697.705,64

    (Q28) Panas yang dibawa udara sekunder 34.315.780,28

    (Q42) Panas yang dibawa debu keluar EP 853,79

    (Q43) Panas yang hilang 2.229.432,8

    (Q44) Panas yang dibawa klinker dingin 3.192.063,37

    Jumlah 122.658.567,95 3.192.063,37 117.167.080,7

    Total 122.658.567,95 122.658.567,95

    Kadar Heat Loss = Panas yang Hilang x 100%


    Total Panas

    2.229.432,8
    =  100%  1,81%
    122.658.567,95

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