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C7.1 Parts Manual
C7.1 Parts Manual
November 2013
Parts
Manual
C7.1 Industrial Engine
G9R1-Up (Engine)
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
P roduc t Information
Model:
Attachment Information:
Deal er Information
Name: Branch:
Address:
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP7151
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 27
BREATHER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 28
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 30
PLUG GP-OIL FILTER MOUNTING . . . . . . . . . . . 31
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 32
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . 33
COOLER GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . 34
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7. P A RT NUMB E R INDE X
A numerical index listing all part numbers and the
corresponding page number(s) appears at the back of
the manual.
8. CAPTIONS
4. TABLE OF CONTENTS
13 . A B B REV IA TION S A ND S Y MB OL S
O . D . – Outside Diameter
I . D . – Inside Diameter
A – Not Part Of This Group
B – Use As Required
C – Change From Previous Type
D – Order By The Meter
E – Order By The Centimeter
F – Not Shown
G – Order By The Inch
I – Refer To Hydraulic Information System
M – Metric Part
R – Remfg Part May Be Available
Y – Separate Illustration
Z – Not Serviced Separately
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
C ooling Sy stem C apac ity Liquid SCA at S p i n -o n S C A Ma i n t e n a n c e
Li quid SCA at Ini ti al Fill
L i t e rs Gallons Maintenanc e* Element*
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BELT-SERPENTINE 283-1171 1 DRIVE GP-FAN 10
CAP-BREATHER (VALVE MECHANISM)
10 380-9615 1 COVER GP-VALVE MECHANISM 4
G
4 ASKET-OIL PAN 351-4749 1 PAN GP-OIL 17
17
COOLING SYSTEM
GASKET-WATER REGULATOR 281-8744 1 CONNECTION GP-WATER 33
(TEMPERATURE)
REGULATOR
33 AS-WATER 417-7782 1 CONNECTION GP-WATER 33
TEMPERATURE (INCLUDES
CONNECTOR)
33
FUEL SYSTEM
FILTER ELEMENT-FUEL 360-8960 1 FILTER GP-FUEL 39
39
LUBRICATION SYSTEM
CAP-OIL FILLER (ENGINE) 130-9888 1 FILLER GP-ENGINE OIL 28
FILTER-ENGINE
28 OIL 269-8325 1 FILTER GP-ENGINE OIL 30
FILTER-FUMES
30 DISPOSAL 273-5711 1 FILLER GP-ENGINE OIL 29
29
A G
ALTERNATOR GP-CHARGING–12-VOLT, 80- GASKET-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AMPERE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 GASKET-WATER REGULATOR
(TEMPERATURE). . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
GLOW PLUG (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . 58
B
BELT TENSIONER GP. . . . . . . . . . . . . . . . . . . . . . . . . . 2 H
BELT-SERPENTINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 HARNESS AS-STARTING AID . . . . . . . . . . . . . . . . . . 58
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 13
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 14
C
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 I
CAP-BREATHER (VALVE MECHANISM). . . . . . . . . . 4
CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 28 INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CONNECTING ROD GP . . . . . . . . . . . . . . . . . . . . . . . 19 45
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . . 33
CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . 55
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 34 J
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . . 4 JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . . . 15
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . . 6
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . . 7
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 L
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . . 9 LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
47
LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 48
D 49
50
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
E M
MANIFOLD GP-INLET. . . . . . . . . . . . . . . . . . . . . . . . . . 37
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 1 MOUNTING GP-ELECTRONIC CONTROL . . . . . . . 56
EXHAUST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EYE GP-LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
P
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
F 18
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 28 PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
29 PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . . 39 PLUG GP-OIL FILTER MOUNTING . . . . . . . . . . . . . 31
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 30 PULLEY GP-AUXILIARY DRIVE . . . . . . . . . . . . . . . . 21
FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . 22
40 PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 32
41 PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 52
42 PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
43
FILTER-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
FILTER-FUMES DISPOSAL. . . . . . . . . . . . . . . . . . . . . 29
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 R
RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
REGULATOR AS-WATER TEMPERATURE
(INCLUDES CONNECTOR) . . . . . . . . . . . . . . . . . . . 33
SEBP7151 INDEX A7
INDEX
NAME PAGE NA ME PA GE
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
25
S
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 57
SENSOR GP-PRESSURE (INLET MANIFOLD
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 57
SENSOR-PRESSURE (ENGINE OIL) . . . . . . . . . . . . 57
SENSOR-TEMPERATURE (AIR INLET
MANIFOLD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
SENSOR-TEMPERATURE (COOLANT) . . . . . . . . . . 57
SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
STARTING AID GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 59
SUPPORT GP-POWER TAKE-OFF. . . . . . . . . . . . . . 26
T
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 38
W
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . 60
A8 INDEX SEBP7151
E NGINE A RRA NGE ME NT
445-2586 ENGINE AR-PRIMARY
186 BRAKE KW (249 BHP) AT 2200 RPM
SMCS-1000 i05564727
P ART NAME SEE
NOTE P ART NUMBE R QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PA GE
Y 377-0721 1 ALTERNATOR GP-CHARGING 54
Y 371-2693 1 BELT TENSIONER GP 2
Y 425-0196 1 BREATHER GP 27
Y 396-2617 1 CAMSHAFT GP 3
Y 373-3607 1 CONNECTION GP-WATER 33
Y 371-2536 1 CONTROL GP-ELECTRONIC 55
Y 378-8280 1 COOLER GP-ENGINE OIL 34
Y 389-3346 1 COVER GP-VALVE MECHANISM 4
Y 374-6300 1 CRANKSHAFT GP 5
Y 390-0854 1 CYLINDER BLOCK GP 7
Y 385-2572 1 CYLINDER HEAD GP 9
Y 391-5560 1 DRIVE GP-FAN 10
Y 416-7808 1 EXHAUST GP 36
Y 371-2694 1 EXTENSION GP-FAN 11
Y 416-2470 1 EYE GP-LIFTING 16
Y 390-3737 1 FILLER GP-ENGINE OIL 28
Y 425-0197 1 FILLER GP-ENGINE OIL 29
Y 346-0220 1 FILTER GP-ENGINE OIL 30
Y 426-3292 1 FILTER GP-FUEL 41
Y 441-1215 1 FILTER GP-FUEL 43
Y 377-0692 1 FLYWHEEL GP 12
Y 393-3369 1 HOUSING GP-FLYWHEEL 13
Y 371-2725 1 HOUSING GP-FRONT 14
Y 416-8908 1 INJECTOR GP-FUEL 45
Y 371-2478 1 JET GP-PISTON COOLING 15
Y 426-3310 1 LINES GP-FUEL INJECTION 50
Y 391-5523 1 MANIFOLD GP-INLET 37
Y 395-0112 1 MOUNTING GP-ELECTRONIC CONTROL 56
Y 375-4499 1 PAN GP-OIL 17
Y 439-3432 1 PAN GP-OIL 18
Y 369-7304 1 PISTON & ROD GP 19
Y 378-8167 1 PLATE & FILM GP 61
Y 346-2908 1 PLUG GP-ENGINE 20
Y 375-0098 1 PULLEY GP-AUXILIARY DRIVE 21
Y 379-6629 1 PULLEY GP-CRANKSHAFT 22
Y 346-0737 1 PUMP GP-ENGINE OIL 32
Y 391-4811 1 PUMP GP-FUEL INJECTION 52
Y 372-2297 1 PUMP GP-WATER 35
Y 394-9639 1 RAIL GP-FUEL 53
Y 371-2480 1 ROCKER ARM GP 25
Y 395-0110 1 SENSOR GP-ENGINE 57
Y 395-0114 1 STARTING AID GP 58
Y 385-8000 1 STARTING MOTOR GP-ELECTRIC 59
Y 371-2719 1 SUPPORT GP-POWER TAKE-OFF 26
Y 431-6516 1 TURBOCHARGER GP 38
Y 440-0026 1 PLUG GP-OIL FILTER MOUNTING 31
Y 424-5516 1 WIRING GP-ENGINE 60
440-1796 1 ELECTRONICS GP-ENGINE RATINGS
Y - SEPARATE ILLUSTRATION
<END>
2 9 216-8634 . . . . . . . 14
217-0099 . . . . . . . 55
277-5065
277-5067
.
.
.
.
.
.
.
.
.
.
.
.
. 60
. 45
2L-8050 . . . . . . . . 58 9M-7958 . . . . . . . . 27 217-9039 . . . . . . . 58 277-5307 . . . . . . . 23
2L-8058 . . . . . . . . 58 9S-4185 . . . . . . . . 17 60 277-9463 . . . . . . . 38
225-7738 . . . . . . . 35 278-0016 . . . . . . . 38
225-7941 . . . . . . . 31 278-0017 . . . . . . . 38
225-7944 . . . . . . . 34 278-5111 . . . . . . . 23
5 0 225-8019 . . . . . . . 35 278-5112 . . . . . . . 23
225-8858 . . . . . . . . 6 278-5113 . . . . . . . 23
5C-2890 . . . . . . . . 58 067-6043 . . . . . . . . 6
226-8766 . . . . . . . 14 278-5125 . . . . . . .. 3
5V-9155 . . . . . . . . 27 067-6135 . . . . . . . . 3
226-8767 . . . . . . . 14 278-5170 . . . . . . . 45
5
228-4947 . . . . . . . 57 278-5203 . . . . . . . 55
067-6179 . . . . . . . 14
228-7089 . . . . . . . 18 280-1911 . . . . . . ►23
067-6823 . . . . . . . . 6
6 20
230-4012 . . . . . . . 59
230-8094 . . . . . . . 17
280-1911
280-1912 . . . . . .
25
. 23
099-6418 . . . . . . . 53
6I-0217 . . . . . . . . . 4 232-1322 . . . . . . . . 7 280-1913 . . . . . . . 23
14 9 280-1914 . . . . . . . 23
17 232-1693 . . . . . . . 60 281-8744 . . . . . . . 33
27
28
1 232-3666 . . . . . . . 14
232-3751 . . . . . . . 34
283-1171
283-4302
.
.
.
.
.
.
.
.
.
.
.
.
. 10
. 17
35 100-3751 . . . . . . . 14 232-7449 . . . . . . . . 7 283-4559 . . . . . . . 34
38 100-4458 . . . . . . . 50 232-7596 . . . . . . . . 6 283-4662 . . . . . . . 13
50 100-4830 . . . . . . . 14 232-7597 . . . . . . . . 6 286-0015 . . . . . . . 27
52 26 232-7599 . . . . . . . . 6 286-0123 . . . . . . . 52
6I-0233 . . . . . . . . 59 38 238-0120 . . . . . . . 57 286-2890 . . . . . . . 46
6I-0254 . . . . . . . . 28 100-4841 . . . . . . . 15 238-8288 . . . . . . . 37 50
35 101-3895 . . . . . . . . 4 238-8292 . . . . . . . 36 286-7848 . . . . . . . 22
6I-0260 . . . . . . . . 17 14 246-4361 . . . . . . . 47 286-7851 . . . . . . . 36
27 103-5705 . . . . . . . . 4 247-4928 . . . . . . . 47 287-8597 . . . . . . . 13
34 105-2740 . . . . . . . 37 50 288-2354 . . . . . . . 10
37 111-0859 . . . . . . . 10 251-4336 . . . . . . . 14 288-6974 . . . . . . . 13
50 54 256-6454 . . . . . . . 57 288-6975 . . . . . . . 13
53 111-8222 . . . . . . . 26 261-0428 . . . . . . . 10 292-3462 . . . . . . . 37
6I-0292 . . . . . . . . 56 112-7704 . . . . . . . 58 261-4320 . . . . . . . 10 295-4670 . . . . . . . 50
6I-0293 . . . . . . . . 56 113-1504 . . . . . . . 28 269-8325 . . . . . . . 30 295-6661 . . . . . . .. 9
6I-0363 . . . . . . . . 17 113-8129 . . . . . . . 35 270-2679 . . . . . . . 60 299-5511 . . . . . . . 25
6I-0456 . . . . . . . . 34 114-4363 . . . . . . . 60 273-5711 . . . . . . . 29
55 123-2899 . . . . . . . 33 274-1935 . . . . . . . 21
275-2428 . . . . . . . 58
6I-0563 . . . . . . . . 38
6I-0572 . . . . . . . . 17
124-3536 . . . . . . . 19
124-3815 . . . . . . . 14 275-9891 . . . . . . . 18 3
6I-0593 . . . . . . . . 50 27 276-5600 . . . . . . . . 6
306-2337 . . . . . . . 28
6I-0594 . . . . . . . . 52 38 276-5602 . . . . . . . . 6
307-2242 . . . . . . . 10
6I-0631 . . . . . . . . 48 57 276-5603 . . . . . . . . 7
309-6678 . . . . . . . 25
49 60 57
316-9351 . . . . . . . 27
6I-0645 . . . . . . . . 14 126-9093 . . . . . . . 42 276-7391 . . . . . . . . 5
58
6I-0650 . . . . . . . . 10 130-9888 . . . . . . . 28 276-7394 . . . . . . . . 5
317-5482 . . . . . . . 19
14 132-5789 . . . . . . . 60 276-8116 . . . . . . . . 8
317-5483 . . . . . . . 19
6I-0654 . . . . . . . . 16 133-1011 . . . . . . . 14 276-8117 . . . . . . . . 8
317-5485 . . . . . . . . 5
52 145-4911 . . . . . . . 12 276-8123 . . . . . . . 25
317-5486 . . . . . . . . 5
6I-0839 . . . . . . . . 35 155-0576 . . . . . . . 55 276-8132 . . . . . . . 25
318-1049 . . . . . . . 10
6I-0917 . . . . . . . . 37 161-7614 . . . . . . . 46 276-8133 . . . . . . . 25
319-8426 . . . . . . . . 3
6I-1090 . . . . . . . . 32 161-9820 . . . . . . . 54 276-8134 . . . . . . . . 9
320-3060 . . . . . . . 57
6I-1497 . . . . . . . . 18 164-7468 . . . . . . . 50 276-9200 . . . . . . . 23
320-3062 . . . . . . . 57
6I-4200 . . . . . . . . 50 54 276-9201 . . . . . . . 23
321-2383 . . . . . . . 28
6I-4374 . . . . . . . . 28 179-7071 . . . . . . . 11 276-9206 . . . . . . . 23
321-6131 . . . . . . . . 2
6I-4681 . . . . . . . . 17 183-1343 . . . . . . . 59 276-9207 . . . . . . . 23
321-7706 . . . . . . . 12
6I-4793 . . . . . . . . 34 185-0884 . . . . . . . . 6 276-9230 . . . . . . . 23
321-8932 . . . . . . . 54
192-9207 . . . . . . . 42 277-0121 . . . . . . . 13
321-8952 . . . . . . . 54
195-2186 . . . . . . . 27 277-0588 . . . . . . . 12
324-0444 . . . . . . . 14
195-9245 . . . . . . . . 4 277-1974 . . . . . . . 28
7 199-9252 . . . . . . . 57 277-1975 . . . . . . . 28
326-1876
326-7402
.
.
.
.
.
.
.
.
.
.
.
.
.
.
10
34
199-9267 . . . . . . . 57 277-2538 . . . . . . . 34
7C-4616 . . . . . . . . 14 326-9053 . . . . . . . 61
199-9751 . . . . . . . . 9 277-2923 . . . . . . . 35
7W-2632 . . . . . . . . 55 328-8709 . . . . . . . 36
57 277-2925 . . . . . . . 35
329-3796 . . . . . . . 15
277-3012 . . . . . . . 14
329-7854 . . . . . . . 26
277-3013 . . . . . . . 14
329-7856 . . . . . . . 26
8 2 277-4223 . . . . . . . 26
277-4302 . . . . . . . . 9
330-5898 . . . . . . . 31
331-0290 . . . . . . . 19
8L-2786 . . . . . . . . 17 277-4409 . . . . . . . 58
203-9007 . . . . . . . 60 331-6835 . . . . . . . . 6
8T-0269 . . . . . . . . 17 277-4444 . . . . . . . 16
206-1826 . . . . . . . 53 331-8053 . . . . . . . 27
277-4445 . . . . . . . 16
208-8469 . . . . . . . 58 339-8780 . . . . . . . . 5
277-4993 . . . . . . . 46
208-9287 . . . . . . . 50 339-9637 . . . . . . . 25
50
209-9219 . . . . . . . .7 342-6502 . . . . . . . 22
277-5064 . . . . . . . 60
► P R IMA R Y R E F E R E NC E
SEBP7151 PART NUMBER INDEX B1
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B2 PART NUMBER INDEX SEBP7151
©2013 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the
All Rights Reserved POWER EDGE trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SEBP7151 C7.1 Indus trial E ngi ne G9 R1 -U P