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IntelliSAW Overview
IntelliSAW Overview
Agenda
• Introduction
• CAM Platform Overview
– SAW Temperature Sensors
– Partial Discharge Monitoring
– Humidity Sensor
– Monitoring Units
• System Configurations
• Installation
• Marketing & Business
• Case Studies
Introduction
Maintenance Strategies
http://www.arcweb.com/Blog/Post/260/Proactive-Asset-Management-with-IIoT-and-Analytics
Condition Based Monitoring (CbM)
Using continuous monitoring instruments to gather asset
parameters and analyzing data to trend and diagnose the
asset health condition over time.
Classic P-F Curve
Benefits to Electrical Power Critical Assets
• Optimize Performance
• Increase Reliability
• Lower total maintenance cost
• Extend asset life
• Minimize downtime with proactive planning
• Improve employee safety
• Avoid catastrophic failure
Primary Causes Of Critical Asset Failure
• Compromised Connections
• Poor contact, connections, corrosion, wear, or loosening
• Results in Elevated Heating
• Insulation Degradation
• Aged, worn, or damaged insulation creates dielectric breakdown
• Results in Corona and Partial Discharge
Reader
• Remote Monitoring
(temp, PD, humidity)
Humidity Sensor • Modbus RTU (RS485) coms.
CAM Platform Applications
• Low, Medium and High Voltage Switchgear
– Incomers, Feeders, Bus Ties
• Bus ducts / ISO Phase bus ducts
• Ring main units
• Transformers
• Generators
• Generator Circuit breakers
• Load Tap Changers
• Rectifier Stacks
• Capacitor reactance matching banks
IntelliSAW On the Grid
Generation
Transmission
Power Generation
Distribution Plants
Transmission
Customers Substations (step-up)
Transmission
Substations (step-down)
Commercial Heavy
Customers Industrial
Customers
Distribution
Substations
Steel Plant
Data
Hospital Petrochem
Aluminium Plant Center
CAM Platform Overview
System Architecture
CAM-4
• Local HMI
• Local alarming (contact closure)
• Interfaces to SCADA / Historian
• Monitoring (temp / PD / humidity)
• Data concentrator
Reader
• Monitoring (temp / PD / humidity)
• Communications back to CAM-4
Sensors
• Each monitoring unit can have a
unique configuration
Monitoring Capabilities
• 12 Temperature sensors
• 4 PD air interfaces
• 8 humidity sensors
Installation Example (MV Switchgear)
434.6
434.421 MHz
434.4
FREQUENCY ( MHZ ) Resonator-1
434.2 Frequency Range
Difference
434 = 85°C
433.8
Resonator-2
433.6 Frequency Range 433.734 MHz
433.4
-25 0 25 50 75 100 125 150
TEMPERATURE ( C )
Sensor Installation Example (Bolt Mount)
Sensor Installation Examples (Alternatives)
Heat Shrink
Tie Wraps
3M Tape
Large Scale System Installation
PD = 1,050 pC cum/cycle
defects
PD Monitor Installation Example
PD & Temperature Monitoring Installation Example
Summary Screen with Warning and Alarms Temperature Graphical Screen PD Graphical Screen
System Configuration
Example Distribution Substation Configuration
Step Down Bus Duct Incomer Feeder Feeder Feeder Bus Tie
Transformer
High Voltage Reader
Reader
Bus Duct
Reader
Local or
Remote
SCADA
Reader
CAM-4 Reader Reader Reader Reader
Reader
Step Down
Transformer Bus Duct Incomer Feeder Feeder Feeder Bus Tie
Example Industrial Customer Substation Layout
Sensor and Air Interface Placement
• MV Cubicle Measurements
– 12 SAW temperature sensors
– PD in cable compartment
– Humidity in cable compartment
Sensor and Air Interface Placement
Measurement Configuration Software