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TrioTIO6163 Screen Manual (SN. 182) PDF
TrioTIO6163 Screen Manual (SN. 182) PDF
TrioTIO6163 Screen Manual (SN. 182) PDF
Size: 6’ x 16’ x 3
Serial Number: 182
CRUSHING MACHINERY
1. Take special care to see that all parts of your body are clear of moving parts and pinch points
before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to prevent being
caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are designed and
maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system.
Do not allow any part of your body to enter in or near the material flow.
4. Never sit or stand on any component of the machinery while it is in operation to prevent injuries
arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is sufficient to
support both the total weight of the equipment and the dynamic load and stresses created by the
equipment.
CONVEYING MACHINERY
1. Be sure that all parts of your body are kept clear of moving conveyor belts, especially at pinch
points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for material
transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts before and
during equipment operation.
SAFETY EQUIPMENT
Trio Engineered Products, Inc. provides only such safety equipment and guards as are specified by
the Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must
furnish all other required safety devices.
READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary
Dress Properly for the Job and Use Appropriate Personal Protective Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment
requirements with your supervisor before operating equipment or performing service, repair or
adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.
Operating Clearances
Maintain at least 3” clearance between stationary structures and all parts of the moving live frame,
including the pivoted motor base and motor assembly.
Torque Requirements
After the first week’s run, recheck the tightness of all bolted connections refer to Appendix A: Bolts
Torque Specifications. Spot checks may be conducted at about 200 hour intervals following this
initial retightening.
“Center” mounting
“off-set” mounting
Is the driven pulley laterally positioned to Is the driven pulley above or below the
the drive pulley (and/or ± 45° below or drive pulley located(see working angles on
above the center line), is the“Center” sketch), then the “Off-set” mounting of the
mounting of the plate with motor plate and motor is recommended. In
recommendable. addition, find the ideal plate inclination
towards driven pulley in varying block (7)
fixation on friction plate (6).
Retensioning
The pretensioning device of the ROSTA- The motor bases type MB 50 and MB 70
motorbase type MB 50/70 is effecting a are equipped with a cardanic glide bearing
motion of rotation on the inner profile of the between housing and inner profile. This
ROSTA-element; this rotation is giving the bearing compensates the radial tensile
required pretension effect on the belts and forces of the belts and is keeping the two
does compensate their elongation. In components in parallel position, even by
turning the threaded spindle, the belt extremely high tension forces. This fibre
tension will be increased or decreased. On reinforced plastic bearing has to be
the friction plates of both pretensioning positioned on the pulley-side of the belt
devices, there are several positions for the drive! (Please check by the assembling of
fixation of the adjusting block with spindle. the motorbase!). If this bearing would be
In varying these position, the change of installed on the fan-side of the motor, a
plate-inclination can be effected, in order to misalignment of the pulleys would occur,
get the most compensation effective due to the lack of parallelism.
working angle between drive pulley and
driven pulley.
3 TIO-1406VBR Vibrator 1
9 GB1230-zn/20 Washer 20 34
14 GB97.1/20 Washer 20 8
19 GB97.1/10 Washer 10 12
19 GB97.1/10 Washer 10 14
1 K5143.2-1 Clamp 1
6 96419-B Spring 2
TIO-1406VBR Vibrator 1
1 GB1096/24X95 Key 2
5 K5167.03-2 Gasket 2
13 GB1096/24X35 Key 2
14 K5160.05-07(US) Flywheel 1
23 GB1230-zn/20 Washer 20 32
26 TIO-1406VBR-3 Spacer 2
30 K5160.05-11(US) Bushing 2
36 GB1230-zn/16 Washer16 12
39 GB97.1/20 Washer 20 6
Note: The oil quantity for each single vibrator is 3.4 Gallon approximately.
Oil level in the end covers, or shaft housing should be maintained at the center of the
sight glass provided if the machine is mounted 20o sloped. This level should be
checked before start-up and at regular schedule intervals. (See Oil Level Diagram
below).
2 TIO8203.3.3-1 Pipe 2
5 GB97.1/10 Washer 10 9
7 JB/ZQ4321-zn/22 U Bolt 22 2
13 TIO5143F.2.1-4 Clamp 1
17 TIO7202.3.2-6 Connector 1
18 GB97.1/16 Washer 16 2
1 TIO8243F.3.3-1 Connector(I) 1
3 TIO8243F.3.3-2 Connector(II) 1
8 TIO8243F.3.3-3 Clamp 1
Note: Fill/pump the grease to the oil seal section to prevent the dust into the oil
tub and to help the seal in a good work conditions. This seal should be greased
with one ounce of grease every fifty (50) hours of operation.
Oil Lubrication
Maintaining adequate lubrication in your machine is the most important maintenance
function. Many premature failures can be traced to inadequate or improper lubrication.
Therefore, lubrication of your machine must be scheduled into your daily maintenance
schedule.
Oil level in the end covers, or shaft housing should be maintained at the center of the
sight glass provided. This level should be checked before start-up and at regular
schedule intervals. (See Oil Level Diagram below).
At the time if initial start-up of a new machine, the oil should be changed after the first
forty (40) hours of operation. This procedure should also be followed if the machine
has been sitting idle for an extended period of time.
Regular lubrication changes should be scheduled for every 300-500 hours of operation
or every thirty (30) days, whichever comes first. This regular change will rid the
mechanism of any condensation or contaminants that would cause trouble later.
The oil should be drained immediately upon shut-down so any contaminants are still
suspended and will easily flush out.
If, when the draining the oil, contaminants are noticed, it is highly recommended that
you also flush the mechanism with a light EP oil (EP-2 or EP-3). The flushing
procedure is:
Fill the mechanism to the proper level with light EP oil and run the machine for
approximately fifteen (15) minutes. Immediately drain the oil out of the machine
upon shut-down. This will pick up additional contaminants that otherwise would
have remained in the system.
should be pulled every 250 hours of operation and sent to a professional lab for
analysis. The acceptable ranges in PPM (parts per million) are as follows:
The lubricating oil is should be extreme pressure lubricant with a non-foaming paraffinic
base. It meets the following specifications: Viscosity at 100 F - 824 SUS; at 2 10 F -
80.7 SUS; Timken Load Rating - 50 lb.
DO NOT START MOTOR UNTIL EACH WHEEL-CASE HAS BEEN FILLED WITH OIL
45-95º F 80W-90
105-115º F 320
95-105º F 220
45-95º F 150
25-45º F 100
<25º F 68
Storage Instructions
Vibrators in service that are to remain idle for periods longer than two weeks should be
given storage treatment to prevent rusting of internal metal parts and drying of seals.
Rust preventive oils such as MOBILARMA 524 (MOBIL OIL CORP.) are recommended
because the parts need not be cleaned of this compound before placing the unit in
operation. Simply drain the excess and refill to the proper oil level with your operating
lubricant.
If the vibrator is to be idle for an extended period and power is available to drive it while
it is attached to the live frame, do the following before shutting down:
1. Drain the operating oil and refill to the proper oil level with MOBILARMA 524 (or
equivalent).
2. Run the unit for one hour before shutting down.
3. After shutdown, coat the exposed portion of the oil flinger sleeve on the drive shaft
with grease.
4. Keep the rust preventive in the vibrator during the idle period and put the unit in
operation every three months for one hour.
5. When operations are resumed; drain the rust preventive and refill with the proper oil.
A B C D
Model Qty for One Dim Qty for One
mm Inch mm Inch Dim
Deck mm Inch Deck
1. One of the many helpful features of a Trio screen is the ease with which wire cloth can be changed. All decks are
built so the wire cloth can be split into equal lengths. This feature increases the service life of the wire cloth. The
design provides four wear areas at the feed end rather than two, because the feed-end panel can be turned once
when it is worn at the original end, and can then be exchanged with the panel at the discharge end.
2. To remove the top deck wire cloth on a single crown screen, remove all of the draw bolts and drawplates. Lift the
wire cloth out from the top. Loosed the feed plates so that the wire cloth can be pulled from under it. To remove
the wire cloth in the middle and bottom decks, remove the draw bolts and drawplates. Pull the wire cloth out from
either end of the screen.
3. Check the channel rubber. If it is worn through, replace it. Replacing the channel rubber when needed helps
maximize the screen cloth life.
4. With the wire cloth and draw plates in place, tighten the draw bolts evenly. Make sure that the ends of the
drawplates do not catch on the adjacent draw plates as this will cause them to pull unevenly. Tapping downward
on the top edge of the draw plate helps set the wire cloth in position.
5. The feed pan, tailgate, and all the wire cloth hold downs can now be put in place and tightened. Again, excessive
tension on the bolts is harmful. After the screen has run a few hours, retighten all of the bolts.
6. Hooks are bent up approximately 135º to form an inside angle of 45º, and should not project over 1-1/8” from
above the top surface of the wire cloth. Bend to 1/4" radius.
ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
Sample Figure
1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)
Under this warranty, the buyer will not be entitled to any labor charges involving the repair of the
equipment involving warranty items, unless authorized by Trio in writing.
Warranties of merchantability or of fitness for any particular purpose or arising from the course of
dealing or usage of trade are specifically excluded. Any affirmation of fact, description of goods, or
sample or model referred to in this agreement or elsewhere, whether or not the same relate to
production or capability of the goods to perform, are not the basis of this agreement, unless specifically
made a party of the agreement in writing.
Under no circumstances will Trio be responsible for consequential or punitive damages of any nature,
whether based on contract or tort, including but not limited to lost profits, loss of production, delays or
other expenses. Under no circumstances shall the liability of Trio exceed the purchase price of the
equipment furnished.
The laws of the state of California shall govern the warranty. The parties agree that exclusive
jurisdiction for any claim for breach of this warranty shall rest in the Los Angeles County Superior Court
in the State of California.