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Table Pengecekan Hydrostatic Pressure Test Product Valves
Table Pengecekan Hydrostatic Pressure Test Product Valves
Table Pengecekan Hydrostatic Pressure Test Product Valves
W-QAD-05-0001
Aplicable Test
4 No Langkah Kerja
Gate Check Globe Ball
4.1. Proses Pengetesan Low Pressure dengan Media Test Angin Sisi A v - v v
4.2. Proses Pengetesan Seat dengan Media Air untuk Sisi A v v v v
4.3. Proses Pengetesan Low Pressure dengan Media Test Angin Sisi B v - v v
4.4. Proses Pengetesan Seat dengan Media Air untuk Sisi B v - v v
4.5. Proses Pengetesan Back Seat dengan Media Air v - v -
4.6. Proses Pengetesan Body Valves dengan Media Air v v v v
Note.
- Standar Pengetesan setiap Jenis Valves, Ukuran dan Class, mengacu ke API Spec 598 edisi 10 & API Spec 6D edisi 24.
Dibuat Di cek
PT. Stainless Steel P-DCC-01/F14 R00
PT. Stainless Steel
Primavalve Majubersama
Ver 0 Isi Perubahan Direvisi Disetujui Engineering QA Manager
P-DCC-01/F14 R00
No. Ref. W-QAD-05-0001
4.1.2. Pasang flange sisi A pada flange mesin Hydro Test, lalu cekam.
(Besarnya tekanan cekam, dapat dilihat pada tabel cekam di mesin test)
Tabel sta
4.1.3. Buka Needle untuk supply angin (Total Intake Valve), Buka Needle
(Right Inlet Valves). Lihat pembacaan pressure gauge. Range untuk untuk
low pressure 80 ~ 100 psi. (Lihat Tabel Standar Pengetesan)
4.1.4. Cek dengan mengisi air pada lubang sisi sebelahnya (Sisi B)
Jika bocor, maka akan terlihat GELEMBUNG ANGIN. Tunggu
minimal 2 menit
4.1.5 Setelah hasilnya "OK", Buka Needle Right Pressure Relief Valve,
Realese angin.
Standar Pengetesan setiap Jenis Valves, Ukuran dan Class,
mengacu ke API Spec 598
PT. Stainless Steel
Primavalve Majubersama
P-DCC-01/F14 R00
PT. Stainless Steel
Primavalve Majubersama
Dibuat Di cek
P-DCC-01/F14 R00
No. Ref. W-QAD-05-0001
4.2.3. Setelah mencapai tekanan yang diinginkan (Sesuai standar API 598), cek
PT. Stainless Steel
Primavalve Majubersama pada ID sisi B bocor atau tidak. Durasi pengetesan minimal 5 menit.
4.2.4. Setelah hasilnya "OK", Buka Needle Right Pressure Relief Valve, Realese air.
Dibuat Di cek
P-DCC-01/F14 R00
Ver 0 Isi Perubahan Direvisi Disetujui Engineering QA Manager
4.4 Proses Pengetesan Seat dengan Secara teknis, pengoperasian dan pengecekan untuk Pengetesan Seat Sisi B,
Media Air untuk Sisi B sama dengan Pengetesan Seat pada sisi A, hanya sisinya saja yang beda.
4.5 Proses Pengetesan Back Seat 4.5.1. Valve di cekam di dua sisi (Sisi A dan B)
dengan Media Air
4.5.2. Valve harus kondisi Full Open,
P-DCC-01/F14 R00
4.5.6. Setelah hasilnya "OK", Buka Needle Right Pressure Relief Valve, Realese air.
Dibuat Di cek
4.6.5. Setelah mencapai tekanan yang diinginkan (Sesuai standar API 598), cek
seluruh body dan bonnet valv, terutama di daerah lekukan
P-DCC-01/F14 R00
4.6.6. Setelah hasilnya "OK", Buka Needle Right Pressure Relief Valve, Realese air.
Dibuat Di cek
P-DCC-01/F14 R00
PT. Stainless Steel
Primavalve Majubersama
Dibuat Di cek
P-DCC-01/F14 R00
4.8. Proses Pengetesan Double Isolation 4.8.1. Posisikan valve pada kondisi partially open. Isi valve dengan fluida test dan berikan
and Bleed DIB-1 (Both Seat Bidirec- pressure sesuai dengan design pressure -nya.
tional) & Double Isolation and Bleed 4.8.2. Tutup valve.
DIB-2 (One Seat Unidirectional and 4.8.3. Kurangi pressure pada area downstream valve sampai zero pressure. Monitor
One Seat Bidirectional). pressure pada cavity valve.
4.8.4. Lakukan pemantauan kebocoran antara cavity valve dan area downstream valve.
4.8.5. Kurangi pressure pada cavity secara perlahan, dan lakukan monitoring pressure
pada area upstream valve, dan kebocoran pada area downstream valve.
4.8.6. Berikan pressure kembali pada cavity valve secara perlahan sampai dengan 145 psi
(10 Bar), dan monitor pada area downstream valve.
Dibuat Di cek
Dibuat Di cek
PEMAKAIAN PRESSURE GAUGE BERDASARKAN KELAS PRESSURE VALVE OIL AND GAS
Berdasarkan Persyaratan Standar API 6D Edisi 24 klausul 8.2.3.1
No Range Pressure Gauge yang dipakai ANSI Class
1 0-350 Psi Low Pressure
2 0-1500 Psi 150, 300
3 0-2300 Psi 300
4 0-3500 Psi 300, 600
5 0-5800 Psi 600, 900
6 0-6000 Psi 600, 900
7 0-10000 Psi 900, 1500
8 0-15000 Psi 1500, 2500
P-DCC-01/F14 R00
Dibuat Di cek
P-DCC-01/F14 R00
W-QAD-05-0001
03 Juni 2013
5a
Disetujui
P-DCC-01/F14 R00
QMR
P-DCC-01/F14 R00
W-QAD-05-0001
03 Juni 2013
5b
P-DCC-01/F14 R00
Disetujui
QMR
P-DCC-01/F14 R00
W-QAD-05-0001
03 Juni 2013
5c
VES
Disetujui
P-DCC-01/F14 R00
QMR
W-QAD-05-0001
03 Juni 2013
5d
VES
P-DCC-01/F14 R00
Disetujui
QMR
W-QAD-05-0001
0
03 Juni 2013
5e
VES
P-DCC-01/F14 R00
Disetujui
QMR
W-QAD-05-0001
0
03 Juni 2013
5f
VES
P-DCC-01/F14 R00
Disetujui
QMR
W-QAD-05-0001
0
10 Januari 2017
5g
VES
Penjelasan dan Sketsa Point Keja
P-DCC-01/F14 R00
Disetujui
QMR
W-QAD-05-0001
0
10 Januari 2017
5h
VES
Penjelasan dan Sketsa Point Keja
P-DCC-01/F14 R00
Disetujui
QMR
W-QAD-05-0001
0
08 Februari 2018
5i
VES
P-DCC-01/F14 R00
Disetujui
QMR
P-DCC-01/F14 R00
PRESSURE - CLASS CALCULATION
PRESSURE GAUGE ANSI CLASS - PRESSURE ( Psi )
Range Point 150 300 600 800 900 1500 2500
Range Max Psi Low Pressure
20% 80% 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5
0-350 Psi 350 70 280 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-1500 Psi 1500 300 1200 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-2300 Psi 2300 460 1840 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-3500 Psi 3500 700 2800 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-5800 Psi 5800 1160 4640 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-6000 Psi 6000 1200 4800 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-10000 Ps 10000 2000 8000 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
0-15000 Ps 15000 3000 12000 80 100 313.5 427.5 814 1110 1628 2220 2172.5 2962.5 2442 3330 4075.5 5557.5 6787 9255
350 OK OK OK NG OK NG OK NG OK NG OK NG OK NG OK NG
1500 NG OK OK OK OK OK OK NG OK NG OK NG OK NG OK NG
2300 NG OK NG OK OK OK OK NG OK NG OK NG OK NG OK NG
3500 NG OK NG OK OK OK OK OK OK NG OK NG OK NG OK NG
5800 NG OK NG OK NG OK OK OK OK OK OK OK OK NG OK NG
6000 NG OK NG OK NG OK OK OK OK OK OK OK OK NG OK NG
10000 NG OK NG OK NG OK NG OK OK OK OK OK OK OK OK NG
15000 NG OK NG OK NG OK NG OK NG OK NG OK OK OK OK OK
PRESSURE - CLASS CALCULATION
PRESSURE GAUGE ANSI CLASS - PRESSURE ( Psi )
Range Point 150 300 600 800 900 1500 2500
Range Max Psi Low Pressure
20% 80% 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5 1.1 1.5
0-350 Psi 350 70 280 80 100 - - - - - - - - - - - - - -
0-1500 Psi 1500 300 1200 - - 313.5 427.5 814.0 1110.0 - - - - - - - - - -
0-2300 Psi 2300 460 1840 - - - - 814.0 1110.0 - - - - - - - - - -
0-3500 Psi 3500 700 2800 - - - - 814.0 1110.0 1628.0 2220.0 - - - - - - - -
0-5800 Psi 5800 1160 4640 - - - - - - 1628.0 2220.0 2172.5 2962.5 2442.0 3330.0 - - - -
0-6000 Psi 6000 1200 4800 - - - - - - 1628.0 2220.0 2172.5 2962.5 2442.0 3330.0 - - - -
0-10000 Ps 10000 2000 8000 - - - - - - - - 2172.5 2962.5 2442.0 3330.0 4075.5 5557.5 - -
0-15000 Ps 15000 3000 12000 - - - - - - - - - - - - 4075.5 5557.5 6787.0 9255.0
CF8, CF3,
WC9, WC6, F5, F11, F304L, < DN 100 > DN 100 < DN 100 > DN 100 < DN 100 > DN 100 < DN 100
ANSI WCB CF8M, LCB A105, LF2 F304, F316
Pressure Point C5, LCC F22, F316L (NPS 4) (NPS 4) (NPS 4) (NPS 4) (NPS 4) (NPS 4) (NPS 4)
CLASS CF3M
Pressure at Hydo Test ( Psi )
Max. Working Pressure 285 290 275 265 285 290 275 230
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Required Optional
150 Backseat 1.1 313.5 319 302.5 291.5 313.5 319 302.5 253 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 313.5 319 302.5 291.5 313.5 319 302.5 253 Required Required Required Required Required Required Required
Shell 1.5 427.5 435 412.5 397.5 427.5 435 412.5 345 Required Required Required Required Required Required Required
Max. Working Pressure 740 750 720 695 740 750 720 600
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Required Optional
300 Backseat 1.1 814 825 792 764.5 814 825 792 660 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 814 825 792 764.5 814 825 792 660 Required Required Required Required Required Required Required
Shell 1.5 1110 1125 1080 1042.5 1110 1125 1080 900 Required Required Required Required Required Required Required
Max. Working Pressure 1480 1500 1440 1390 1480 1500 1440 1200
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Required Optional
600 Backseat 1.1 1628 1650 1584 1529 1628 1650 1584 1320 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 1628 1650 1584 1529 1628 1650 1584 1320 Required Required Required Required Required Required Required
Shell 1.5 2220 2250 2160 2085 2220 2250 2160 1800 Required Required Required Required Required Required Required
Max. Working Pressure 1975 2000 1920 1860 1975 2000 1920 1600
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Optional Optional
800 Backseat 1.1 2172.5 2200 2112 2046 2172.5 2200 2112 1760 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 2172.5 2200 2112 2046 2172.5 2200 2112 1760 Required Required Required Required Required Required Required
Shell 1.5 2962.5 3000 2880 2790 2962.5 3000 2880 2400 Required Required Required Required Required Required Required
Max. Working Pressure 2220 2250 2160 2085 2220 2250 2160 1800
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Optional Optional
900 Backseat 1.1 2442 2475 2376 2293.5 2442 2475 2376 1980 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 2442 2475 2376 2293.5 2442 2475 2376 1980 Required Required Required Required Required Required Required
Shell 1.5 3330 3375 3240 3127.5 3330 3375 3240 2700 Required Required Required Required Required Required Required
Max. Working Pressure 3705 3750 3600 3470 3705 3750 3600 3000
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Required Optional Optional
1500 Backseat 1.1 4075.5 4125 3960 3817 4075.5 4125 3960 3300 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 4075.5 4125 3960 3817 4075.5 4125 3960 3300 Required Required Required Required Required Required Required
Shell 1.5 5557.5 5625 5400 5205 5557.5 5625 5400 4500 Required Required Required Required Required Required Required
Max. Working Pressure 6170 6250 6000 5785 6170 6250 6000 5000
Low Pressure Closure 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 80 - 100 Optional Optional Optional Optional Optional Optional Optional
2500 Backseat 1.1 6787 6875 6600 6363.5 6787 6875 6600 5500 Required Required Required Required N/A N/A N/A
High Pressure Closure 1.1 6787 6875 6600 6363.5 6787 6875 6600 5500 Required Required Required Required Required Required Required
Shell 1.5 9255 9375 9000 8677.5 9255 9375 9000 7500 Required Required Required Required Required Required Required
Note : 1. N/A : No Backseat Feature MINIMUM TEST DURATION FOR EACH APPLICABLE STA
2. When an "optional" test is specified by the purchaser, the test shall be performed in addition to the required tests. MINIMUM TEST DURATION (MINUTES) AS PER API SP
3. For lubricated plug valves, the high - pressure closure test is mandatory and the loe pressure closure test is optional APPLICABLE TESTING
4. A high-pressure closure test is required for all valves specified to be double block and bleed (DBB) valves, unless specified otherwise by VALVE SIZE LOW PRESSURE HIGH PRESS
BACKSEAT TEST
the purchaser CLOSURE TEST CLOSSURE
5. Seat Test for check valve done at reverse flow seat (Seat A) < 4 INCH 2 2 2
6 INCH - 10 INCH 5 5 5
12 INCH - 18 INCH 5 5 5
> 20 INCH 5 5 10
MINIMUM TEST DURATION (SECOND) AS PE
APPLICABLE T
VALVE SIZE LOW PRESSURE HIGH PRESS
BACKSEAT TEST
CLOSURE TEST CLOSSURE
< 2 INCH 15 15 15
2 1/2 INCH - 6 INCH 60 60 60
8 INCH - 12 INCH 120 60 120
> 14 INCH 120 60 120
ERIALS CONSTRUCTION ( As Per ASME B16.34, API 602, API 6D, API 598 )
Pressure Test Requirements
Butterfly and
Check Valve Floating Ball Valve
Trunnion Ball Valve
> DN 100 < DN 100 > DN 100 < DN 100 > DN 100
(NPS 4) (NPS 4) (NPS 4) (NPS 4) (NPS 4)