GEARBOX GROUP 13 INDEX DESCRIPTION 2132 Installation OUTER LINKAGE 2135 OVERHAUL AT BENCH OF SPEED Speed gear control assembly 135 GEAR UNIT ” “ ‘Speed gear control lever . 137 Rods and forks... ‘Speed control rod REMOVAL AND INSTALLATION OF CLUTCH - SPEED GEAR - DIFFERENTIAL UNIT SEPARATION AND RECONNECTION AT BENCH OF SPEED GEAR UNIT FROM/TO DIFFERENTIAL UNIT 13.8 138 Separation .....-. 2138 Reconnection ce B10 REMOVAL AND INSTALLATION OF SPEED GEAR UNIT (Intervention on vehicle) 13-11 Removal 43-11 ‘PA360900000001 Shafts and gears . Clatch - speed gear casing ‘SERVICE DATA AND SPECIFICATIONS Service data : General specifications .........0eeeee Checks and adjustments Tightening torques . ‘TROUBLE DIAGNOSIS AND CORRECTIVE ACTION ‘SPECIAL SERVICE TOOLS 18-12 213-13 13.13 13.16 13-30 13.34 13-34 13-39 13-41 13-43 213-45 13-49 May 1985GEARBOX ‘* The speed gear is of the “mechani- cal type” with 5 speeds plus reverse ‘and is part of a mechanical assem- bly including also the clutch end dif- ferential units. Mamely, the front part includes the clutch unit with thrust bearing and ‘control fork, and supports the ends of both main and pinion shafts. The intermediate partis composed fof a flange on which speed gear shafts with the related forks and rods for speed selection and en- agement are supported and se- cured, This part constitutes a com- ppact assembly which can be easily removed from rear part which, on its turn, supports the ends of speed gear shafts, acts 9s. ditferential- ‘speed gear casing, and contains the cone {2 ped anleaon to ved 5 Seed apr como rr support it Beau ‘oe 1 Securing rat 5 Sona 1. sor sncung orca to sped ger rubber pad oe 1 cows 2 Reinga {oP bah or sped snd engogenan vr 2 oun 1S. Speed waneinan ond sparen ive ® Seeer 2 bun 10. Spee ger canta oue ro J, umn or pod waramition od slcon lever 1 Otine 2 boo VU 360900000002 13-5 December 1985GEARBOX REMOVAL 4. Unscrew the six sorews securing axle front cross member to body. 1. Setvehicie oni, remove front and central slement of exhaust pipe (Rt to: Group 04 moval” of the “WORKSHOP MANUAL - Engines" 2. Move boot © and detach rod @) from the related tver @) by unscrewing the securing bot. Recover boot 5. By means of a column lift fitted with support A2.0075, operate on the De Dion axle in order to lower erose mem- ith cluteh-speed gear- VYGEARBOX SPECIAL SERVICE TOOLS == — a ee ts es Azoate Secs for emeving Be Don ale \ A, 18 pererelperi a ees a es erie mae comme oe J oe eee eee = =| ne beer fr ao neg aa ‘PA360900000000 13-49 September 1984GEARBOX Page Too! number Tool name re 430061 Patlor for inner race of main shelt rear bearing anf) ) 1320 2 Asow7 Puller ver for outer ree of pinion sha interme raz ioe bearing (Soliton wih ntrmedite saw 1325 bal bearings) Asowe Putlerarivero outer of pinion shat interme saat iste bearing (Solution with \) 1326 bal bering) Aros Dvr for bush of sped selection and engagement rod =) a2 Asose6 Pte dver for outer ace af main shat bering waz on intermedtate ange Soution wth irra 1327 ‘olral beatings) O sous Suppor of snug for determining loon shim to 1318 be used with C6166) 1229 sore rene, 20mm. for main shat nut rae 5 13.28 Asone Spanner for plug of speed contol od ba ae . coors Reference gauge for determining pinion shim (to 318 be used with a.014) ‘September 1984 13-50 PA360900000000 C) ()